Form No. 3379-751 Rev B Fuel Tank Service Kit MB-1600 Mud Buggy Model No. 130-2100 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 © 2013—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Qty.
1 Removing the Engine Cowl No Parts Required Procedure 1. Move the machine to a level surface and set the parking brake; refer to the Operator’s Manual for the machine. 2. Position the hopper in the dump position; refer to the Operator’s Manual for the machine. Figure 2 1. Forward 3. Shut off the engine; refer to the Operator’s Manual for the machine. 3. Engine-switch lever (Stop position) 2. Shutoff-valve lever for the fuel tank (Off position) 4.
6. Align the hose into an approved fuel container with a 26.5 L (7 US gallon) capacity (Figure 4). Figure 5 1. Hose clamp 3. Vent valve 2. Vent hose 2. Remove the hose clamp that secures the fuel hose to the barbed fitting in the fuel filter, and remove the hose (Figure 6). Figure 4 1. Fuel hose 2. Fuel container 7. Rotate the shutoff valve for the fuel tank back and down to the On position (Figure 2). Note: Allow the fuel tank to drain completely. 8.
Figure 8 1. Left spacer 3. Tank plate 2. Fuel-valve hole 4. Right spacer 4 Preparing the Fuel Tank Parts needed for this procedure: Figure 7 1. Flange bolts Note: Retain the flange bolts for the installation of the fuel tank from the fuel-tank service kit. Note: For Toro Model No. 68038—Serial No. 313000101–313000240 and Model No. 68038G—Serial No. 313000101–313000200, retain the spacers for installing of the new fuel tank from the fuel-tank service kit (Figure 8).
7. Position a clamp from the fuel-tank service kit over each end of the fuel hose from the kit (Figure 9 and Figure 10). 8. Install one end of the fuel hose over the barbed fitting of the shutoff valve in the tank (Figure 10). Note: Ensure that the barbed fitting is fully inserted into the end of the fuel hose and that the clamp is centered over the barbed area of the fitting. Installing the Fuel Cap 1.
Note: Ensure that the cutout in the left spacers for the fuel-shutoff valve is aligned with the hole in the tank-support plate for the shutoff valve. 6 3. Align the fuel tank (from the fuel-tank service kit) to the machine, and insert the fuel hose and shutoff valve through the tank-support plate (Figure 12). Installing the Fuel Hose Note: Avoid damaging the fuel hose and fuel-shutoff valve when lowering the tank.
Replacing the Vent Hose for the Fuel Tank Parts needed for this procedure: 1 Vent hose 2 Hose clamp 1 Cable tie Removing the Vent Hose Figure 15 1. Remove the cable tie that secures the vent hose for the fuel tank to the handlebar column (Figure 14). 1. Handlebar column 3. Hose clamp 2. Bearing-support bracket 4. Vent hose (fuel-tank service kit) 2. Secure the hose with a clamp from the kit (Figure 15).
5. Using the 2 holes 9.5 mm (3/8 inch) in the top of the fuel tank, secure the hose to the tank with the cable tie as shown in Figure 16. 9 Installing the Engine Cowl 8 No Parts Required Checking the Fuel System Procedure No Parts Required 1. Align the engine cowl over the machine (Figure 17). Procedure 1. Add 2 L (0.5 US gallon) of fuel to the fuel tank; refer to the Operator’s Manual for the machine. 2. Rotate the tank-shutoff valve clockwise to the On position (Figure 2). 3.
