Installation Instructions

ManualsBrandsToro ManualsRiding EquipmentToro 115-3550

FormNo.3360-692RevA

Bio-DieselFuelFilterKit

Daihatsu-PoweredRidingMowers

ModelNo.115–3550

InstallationInstructions

Afterthiskitisinstalled,thismachinecanusea

biodieselblendedfuelofuptoB20(20%biodiesel,80%

petrodiesel).Thepetrodieselportionshouldbelowor

ultralowsulfur.

Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepfuelawayfromeyesandskin.

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removetheexistingwaterseparator

Mountingplate1

Locknut(1/4inch)

Fuellterclamp

Bolt(5/16x1-3/4inches)

Bolt(5/16x3/4inch)

Locknut(5/16inch)

Waterseparator1

Installthewaterseparator.

Hose1

Hoseclamp3

J-clamp1

Plastictie2

Installingandconnectingthefuelhoses.

Lowsulfurdecal

Fuelcap2

Dieseldecal1

Installthedecalsandfuelcaps.

Nopartsrequired

–

Verifytheconnections.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (8 pages)

PAGE 1
Form No. 3360-692 Rev A Bio-Diesel Fuel Filter Kit Daihatsu-Powered Riding Mowers Model No. 115–3550 Installation Instructions After this kit is installed, this machine can use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors.
PAGE 2
1 Removing the Existing Water Separator No Parts Required Procedure Important: Allow the engine to cool before installing this kit. 1. Drive the machine to a well ventilated area away from an open flame or where fuel fumes may be ignited by a spark. 2. Disengage the power take off (PTO) and set the parking brake. 3. Turn off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 4. Disconnect the negative battery cable from the battery. 5.
PAGE 3
5. Install the plastic ties to secure the hoses from touching any hot parts of the machine. Figure 3 1. 2. 3. 4. 5. 6. Locknut (5/16 inch) J-clamp Existing locknut Existing washer Existing bolt Bolt (5/16 x 3/4 inch) 7. 8. 9. 10. 11. Bolt (5/16 x 1-3/4 inches) Mounting plate Fuel filter bracket Water separator Engine strap 3 Installing and Connecting the Fuel Hoses Parts needed for this procedure: 1 Hose 3 Hose clamp 1 J-clamp 2 Plastic tie Figure 4 1. 2. 3. 4. 5. Procedure 1.
PAGE 4
6. Install the new fuel hose to the water separator and to the engine fuel connection with 2 hose clamps (Figure 5). The connection to the engine is the same position as the fuel hose that was previously removed. 1 2 G008099 Figure 6 1. Engine hood 4. Clean the existing front decal and the area around it and let it dry (Figure 7). Figure 5 1. Hose clamp 2. New fuel hose, connect this end to the engine fuel intake 2. Low sulfur decal 3. Water separator 5.
PAGE 5
Operation 5 Adding Fuel Verifying the Connections After this kit is installed, this machine can use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. No Parts Required Procedure Observe the following precautions: 1. Open the fuel selector valve. • The biodiesel portion of the fuel meet specification ASTM D6751 or EN14214. 2.
PAGE 6
In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills. • Keep face away from nozzle and gas tank or conditioner opening. • Avoid prolonged breathing of vapors. • Keep gas away from eyes and skin.
PAGE 7
Maintenance Changing the Fuel Filter Servicing the Fuel Filter Service Interval: Every 400 hours/Yearly (whichever comes first) (more often in dirty or dusty conditions). Draining the Water Separator Never install a dirty fuel filter if it is removed from the fuel line. Service Interval: Every 40 hours 1. Allow the machine to cool down. 1. Position the machine on a level surface. 2. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2.
PAGE 8