Form No. 3368-872 Rev A CE Kit for 2005 and After Multi-Pro 1200 and 1250 Turf Sprayers Model No. 106-4840 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6957 1. Horn 108-3308 1. 2. 3. 4. 5. Speed Calibration distance Speed calibration Units of measure Select units 6. 7. 8. 9.
104-8939 1. Engine oil level (dipstick) 2. Engine oil filter 3. Transaxle/hydraulic fluid level (dipstick) 5. Hydraulic strainer 6. Gear box fluid level 7. Brake fluid 9. Fuel, unleaded only 10. Fuel filter 11. Battery 4. Transaxle hydraulic filter 8. Belts, steering and drive 12. Air cleaner 13. Grease 14. Tire pressure 15. Read the instructions before servicing or performing maintenance. 16. Pump Installation Loose Parts Use the chart below to verify that all parts have been shipped.
Procedure 8 9 10 11 12 Description Use Qty. Tail light Tail light bracket (machines with serial numbers 259999999 and lower) Tail light bracket (machines with serial numbers 260000001 and higher) Palnut (1/4 inch) Bolt (5/16 x 3/4 inch) Flange nut (5/16 inch) 1 2 2 2 Decal, boom 2 Hose cover Plastic ties Horn button assembly Wire harness Plastic ties 1 4 1 1 3 Tank contents slate 1 1 1 Install the tail light and bracket. Apply the decals on the booms. Install the hose cover.
2 3 Installing the pump shroud Installing the Pressure Gauge Parts needed for this procedure: Parts needed for this procedure: 1 1 Shroud bracket 2 Shroud-pump drive 4 Flange bolt (1/4 x 1/2 inch) 4 Flange nut (1/4 inch) Pressure gauge Procedure Replace the existing pressure gauge with the new gauge capable of displaying pressure in kPa. Procedure 1. Using a wrench, hold the reducer at the tee bracket and loosen the existing pressure gauge. Remove the gauge (Figure 3).
2 4 3 Installing the Horn Parts needed for this procedure: 1 Horn 1 Bolt (5/16 x 3/4 inch) 1 Flange nut (5/16 inch) 1 G002961 Figure 5 1. Horn button 2. Dash Procedure 3. Steering column Prepare the machine for the installation of the horn. 1. Drill a hole, 8.5 mm ( 11/32 inch) in diameter, in the vehicle frame under the floorboard. The hole should be 4 cm (1-1/2 inches) down from the frame top and 5 cm (2 inches) from the front of the frame (Figure 4). 5 Applying the Horn Decal 2.
Applying the Spray-Pro™ Decal Parts needed for this procedure: 1 Decal 108-3308, Multi-Pro 1200 1 Decal 108-3309, Multi-Pro 1250 Figure 8 Multi-Pro 1250 decal,108–3309 1. Top part 2. Bottom part Procedure Install the following decals for appropriate model of Multi-Pro Sprayer: 7 • Multi-Pro 1200 decal number—108-3308 • Multi-Pro 1250 decal number—108-3309 Installing Brake Switch 1.
8 Installing the Tail Light and Bracket Parts needed for this procedure: Figure 9 1. Brake switch 2. Bolt (5/16 x 5/8 inch) 3. Flange nut (5/16 inch) 4. Lock washer 5. Mount 1 Tail light 1 Tail light bracket (machines with serial numbers 259999999 and lower) 1 Tail light bracket (machines with serial numbers 260000001 and higher) 2 Palnut (1/4 inch) 2 Bolt (5/16 x 3/4 inch) 2 Flange nut (5/16 inch) Procedure For machines with serial numbers 259999999 and lower 2.
1. Install the tail light bracket to the center boom support with 2 bolts (5/16 x 3/4 inch) and 2 flange nuts (5/16 inch) (Figure 12). 2. Install the tail light to the tail light bracket with 2 nuts (1/4 inch) (Figure 12). Figure 13 For machines with serial numbers 259999999 and lower 1. Decal 3. Measure 30 cm (11-3/4 inches) 2. Boom Figure 12 1. Tail light 2. Tail light bracket 3. Left side boom support 4. Bolt (5/16 x 3/4 inch) 5. Flange nut (5/16 inch) 6.
10 11 Installing the Hose Cover Installing the Wire Harness and Horn Button Parts needed for this procedure: 1 Hose cover 4 Plastic ties Parts needed for this procedure: Procedure 1 Horn button assembly 1 Wire harness 3 Plastic ties Perform the following procedure for machines with serial numbers 259999999 and lower only. Procedure 1. Locate the hydraulic hoses under the dash panel (Figure 16). Installing the Horn Button 1.
For machines with serial numbers 259999999 and lower 1. Run the wire harness from the horn button, under the dash panel, through the wire access hole in the floorboard, and through the frame hooks along side of the headlight wire harness to the electrical panel located under the operator’s seat. 2. Under the floorboard, connect the wire harness to the new brake switch. Secure the harness to the switch using a plastic wire tie. 3. Under the floor board, connect the two quick connect terminals to the horn.
12 Installing the Tank Contents Slate Parts needed for this procedure: 1 Tank contents slate Procedure Locate the erasable tank contents slate in loose parts. The magnetic backing allows it to affixed to any metallic surface. The Toro® Company recommends affixing on the ROPS directly behind the operator’s position. Place the slate on the ROPS bar to install.
Schematics Electrical Schematic (Rev.
