Form No. 3397-398 Rev A ProCore® Processor Model No. 09749—Serial No. 315000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Figure 2 This spark ignition system complies with Canadian ICES-002. 1. Safety-alert symbol This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
Contents Recommended Maintenance Schedule(s) ......................32 Daily Maintenance Checklist ....................................33 Premaintenance Procedures ........................................33 Lubrication ...............................................................34 Greasing the Bearings and Bushings ..........................34 Engine Maintenance ..................................................35 Servicing the Air Cleaner .........................................
Safety • Never store the machine or fuel container where there is Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and those in the traction unit Operator's Manual. Always pay attention to the safety alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death.
• Keep all parts in good working condition and all hardware on slopes or hills may cause loss of control, possibly resulting in personal injury or death. tightened. Replace all worn or damaged decals. • Do not run the engine in a confined area without • Use only Toro approved attachments. Warranty may be adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. voided if used with unapproved attachments.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105-4586 1. Entanglement hazard, belt—stay away from moving parts. Do not operate the machine with the shields or guards removed; keep the shields and guards in place. 110-2701 1. Warning—stored energy hazard. 112-4272 2.
114-7774 112-4279 1. Crushing hazard, hand—pinch point; keep hands away. 1. Entanglement hazard, belt—keep all guards in place. 112-4280 1. Warning—stay away from moving parts. 112-4277 1. Stored energy hazard—to disconnect the machine linked to an aerator, lower processor and aerator to the ground, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical linkage from the aerator, disconnect the hydraulic lines, before driving away. 112-4283 1.
112-4276 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Falling, crushing hazard, bystanders—no riders on machine. 4. Warning—stay away from moving parts; do not operate with guards removed, keep all guards in place. 5. Warning—keep hands and feet out of the sweeper brush. 6. Warning—keep bystanders away from the machine. 7. Warning—do not exceed 24 km/h (12 mph) when transporting the machine. 114-7775 1. Warning—sliding and loss of control hazard.
112-4293 1. Stored energy hazard—lower processor to the ground, release tension by moving the tow vehicle closer to the machine, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical linkage from the workman, disconnect the hydraulic lines, before driving away. 112-4292 On Tow Hitch, Model 09750 115-2999 On Tow Hitch, Model 09750 1. Warning—read the Operator's Manual. 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 Electrolyte (not supplied) A/R Charge the battery. Petroleum jelly (not supplied) A/R Install the battery. Jack stand Jack-stand tube 1 1 Mount the jack stand. Storage pin 2 Position the storage pins.
Important: Refer to Special Instructions for Workman and other utility tow vehicles (tractors) (page 21) for special operating instructions for the Workman and other utility tow vehicles (tractors). 2. Remove the strap securing the battery cover to the battery box (Figure 3). 1 Removing, Activating, and Charging the Battery Parts needed for this procedure: A/R Electrolyte (not supplied) Procedure Figure 3 1. If the battery is not filled with electrolyte or activated, bulk electrolyte with 1.
2 Installing the Battery Parts needed for this procedure: A/R Petroleum jelly (not supplied) Procedure 1. Slide the battery into the battery box with the terminals facing rearward. Figure 5 WARNING 1. Electrolyte Battery terminals or metal tools could short against metal processor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
3 Mounting the Jack Stand Parts needed for this procedure: 1 Jack stand 1 Jack-stand tube Procedure One-Pass Hitch 1. Remove the bolt and nut securing the tow bar to the front of the core processor (Figure 7). Figure 8 2. Remove the tow bar. 1. Tow bar mounting hole 4. Jack stand 2. Bolt 3. Jack-stand tube 5. Nut 4. Rotate the tube until the holes line up with the holes in the core processor. 5. Using the bolt and nut previously removed, secure the tube to the core processor (Figure 8). 6.
Workman Tow Hitch 1. On the side of the tow hitch, slide the jack onto the jack tube (Figure 10). Figure 11 1. Storage pin 2. Front hole (core processor disconnected from tow vehicle) Figure 10 1. Jack stand 2. Jack-stand tube 5 2. Rotate the jack stand to align the holes and secure with the lynch pin (Figure 10). Mounting the Core Processor for One-Pass Operation 4 Positioning the Storage Pins Parts needed for this procedure: Parts needed for this procedure: 2 3.
• Connect the control link to the front holes in the frame hitch pivot when operating ProCore 864 and 880 aerators. • Connect the control link to the rear holes in the frame hitch pivot when operating a ProCore 660 aerator. Figure 12 1. Tie down or rope 3. Frame hitch pivot 2. Tow-arm-hitch plate 3. Back the tractor/aerator into position in front of the core processor. Figure 14 4. Remove the tie down or rope and lower the tow-arm-hitch plate into the aerator hitch pivot (Figure 13). 1.
Figure 15 1. Storage pin Figure 16 3. Rear hole (core processor connected to tow vehicle) 1. Storage pin 2. Front hole (core processor disconnected from tow vehicle) 3. Rear hole (core processor connected to tow vehicle) 2. Front hole (core processor disconnected from tow vehicle) 5. Lower the jack to the ground to stabilize the machine (Figure 17). Important: When changing tow vehicles or tractors, make sure that the hydraulic fluids are compatible with the core processors.
7 Mounting the Core Processor to the Workman Vehicle Parts needed for this procedure: Figure 19 1 Hitch pin (included with the tow hitch) 1 Lynch pin (included with the tow hitch) 12 Cable tie 1. Jack 5. Connect the hydraulic hoses to the vehicle quick couplers. Make sure that the hydraulic hoses are properly connected to the processor and the vehicle. Procedure 6. Route the control harness over the bed of the vehicle to the operators position.
2. Slowly lower the processor until it comes to rest on the rear roller and tires. 3. Install the storage pins in the front hole position (Figure 23). 4. After the storage pins are installed, turn the tractor to the OFF position. Figure 21 1. Latch handle 3. Locked position 2. Latch-handle pin in the unlocked position B. Lift up on the latch handle (Figure 22). C. Slowly drive the vehicle forward until the hitch assembly locks into place (Figure 22). Figure 23 1.
9 Adjusting the Brush Height No Parts Required Procedure Refer to Adjusting the Brush Height (page 23). 10 Leveling the Core Processor No Parts Required Procedure Refer to Leveling the Core Processor (page 24).
Ignition Switch Product Overview The ignition switch (Figure 26) which is used to start and stop the engine, has 3 positions: OFF, RUN and START. Turn the key to the START position to engage the starter motor. Release the key when the engine starts. The key moves automatically to the ON position. To shut engine off, move throttle control to the SLOW position and wait for the engine to decelerate and then turn the key to the OFF position.
Specifications Attachments/Accessories Note: Specifications and design are subject to change without notice.
Operation DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Note: Determine the left and right sides of the machine from the normal operating position. Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.
3. Add unleaded regular gasoline to both fuel tanks, until the level is 6 mm to 13 mm (1/4 to 1/2 inch) below the bottom of the filler neck. WARNING Gasoline is harmful and can be fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank or conditioner opening. • Keep gas away from eyes and skin. This space in the tank allows gasoline to expand. Do not fill the fuel tanks completely full. 4.
Figure 29 1. Locknut 2. Height-adjusting key Figure 30 3. Roller-height-adjusting nuts 4. Roller-height-adjusting plate 1. Locknut 2. Height-adjusting key 3. Roller-height-adjusting nuts 4. Roller-height-adjusting plate Note: The table has made accommodations for 2.5 cm (1 inch) of brush wear. Replace the brush if worn more than 2.5 cm (1 inch). Leveling the Core Processor 1.
Rear Roller Adjustment Table Open Notches New Brush Height 18 9.2 cm (3–5/8 inches) 17 8.5 cm (3–3/8 inches) 16 7.9 cm (3–1/8 inches) 15 7.3 cm (2–7/8 inches) 14 6.6 cm (2–5/8 inches) 13 6.0 cm (2–3/8 inches) 12 5.4 cm (2–1/8 inches) 11 4.7 cm (1–7/8 inches) 10 4.1 cm (1–5/8 inches) 9 3.4 cm (1–3/8 inches) 8 2.8 cm (1–1/8 inches) 7 2.2 cm (7/8 inch) 6 1.5 cm (5/8 inch) 5 0.9 cm (3/8 inch) 4 0.3 cm (1/8 inch) 3 –0.3 cm (–1/8 inch) 2 –0.9 cm (–3/8 inch) 1 –1.
positioned to the left side of the tow hitch so that it does not interfere with the hoses. Figure 32 1. Leveling crank Figure 33 Note: If the leveling crank is difficult to turn, lower the transport wheels on the core processor to relieve some of the pressure on the crank. 1.
Operating the Core Processor Starting the Machine • Make sure that the core processor is clean, especially the WARNING • Rotating parts can cause serious personal injury. • Keep hands and feet away from core processor reel while machine is running. • • • Keep hands, feet, hair, and clothing away from all moving parts. • • Never operate the machine with covers, shrouds, or guards removed. brush and chopper housings. Set the brush height slightly higher above the height of cut (ex.
• The amount of soil processed can be influenced by the 4. If using the tow hitch, reposition the core processor behind the vehicle, retract the tow hitch and move the latch-handle pin to the locked position (Figure 35). tine size, hole depth, and hole spacing of the aerator. Smaller tine size and wider spacing leaves less soil on the surface and require less post processing. Some soil moisture is necessary for good aeration.
Soil Moisture Chart This chart is to be used as a guideline for determining soil moisture. Core processing in conditions that fall into the shaded area of the chart may give less than desirable results.
Important: When cleaning the chopper area, stand clear of the output chute to avoid injury from thrown objects. 2. Using a hack saw, cut a slot in the sheared end of the bolt and into the chopper tip (Figure 37). Inspecting the Chopper Tips 3. Make sure that the slot is deep enough to engage a straight bladed screwdriver. 4. After completing the slot, heat the sheared bolt with a torch to soften the thread locking adhesive (Figure 37).
Operating the Machine at High Altitude When operating in high altitudes, the carburetor jets may have to be changed to obtain optimum engine performance. Use the chart below to determine which carburetor jet is required for the operating altitude. Order the carburetor jets from your Briggs and Stratton Dealer.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the torque of the wheel nuts. • Change the engine oil. • Check the condition and tension of the belts. After the first 10 hours • Check the torque of the wheel nuts. Before each use or daily • • • • • • Check the engine oil level. Clean the engine screen and the oil cooler. Check the hydraulic lines and hoses. Check the chopper tips. Check the brush wear.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Check the engine oil and fuel level. Check the air cleaner Check unusual operating noises. Check hydraulic hoses for damage. Check for fluid leaks. Check the tire pressure. Check the instrument operation. Lubricate all grease fittings.1 Touch-up damaged paint. 1.
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours Lubricate the 18 core processor grease fittings regularly with No. 2 lithium grease. Lubricate the chopper, rear roller and rotating corner bearings immediately after every washing. 1. Lubricate the following grease fittings: • Tow frame (2); refer to Figure 39. • Lift cylinder (2); refer to Figure 38 and Figure 41. • Lift axle (2); refer to Figure 38. • Jack shaft (2); refer to Figure 41.
Engine Maintenance Servicing the Air Cleaner Note: Service the air cleaner filter only when the service indicator (Figure 43) requires it. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when you remove the filter. Figure 42 2. Wipe grease fittings clean so that foreign matter cannot be forced into the bearing or bushing. g018320 3. Pump grease into the bearing or bushing. Figure 43 4. Wipe up excess grease. 1. Air-cleaner indicator 1.
1. Check each filter for shipping damage. Do not damaged filters. 2. Carefully slide the safety filter into the filter body (Figure 44). 3. Carefully slide the primary filter over the safety filter (Figure 44). Note: Ensure that the primary filter is fully seated by pushing on its outer rim while installing it. Important: Do not press on the soft inside area of the filter. g018319 4. Clean the dirt ejection port located in the removable cover.
2. Turn the key in the ignition switch to the OFF position, and remove the key. 3. Wait for all moving parts to stop before leaving the operating position. 4. Clean around the oil dipstick (Figure 46) so that dirt cannot fall into the filler hole and damage the engine. Figure 47 1. Oil drain plug 7. Slowly pour approximately 80% of the specified oil into the filler tube (Figure 46). 8. Check the oil level; refer to Checking the Engine-Oil Level (page 36). 9.
Removing the Spark Plugs contacts the filter adapter, then tighten the filter an additional 2/3 to 1 turn (Figure 48). 1. Turn the key in the ignition switch to the OFF position, remove the key, and wait for all moving parts to stop before leaving the operating position. 7. Fill the crankcase with the proper type of new oil; refer to Servicing the Engine Oil (page 36). 8.
Fuel System Maintenance 3. Loosen the hose clamp at the fuel filter and slide it up the fuel line away from the fuel filter (Figure 51). 4. Disconnect the fuel line from the fuel filter (Figure 51). Replacing the Fuel Filter Note: Allow gasoline to drain into a fuel container can or drain pan (Figure 51). Service Interval: Every 600 hours Note: This is the best time to install a new fuel filter because the fuel tank is empty. 1.
Electrical System Maintenance WARNING Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Servicing the Battery • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor. Service Interval: Every 100 hours • Battery electrolyte level must be properly maintained and the top of the battery kept clean.
Cooling System Maintenance Belt Maintenance Cleaning the Engine Screen and the Oil Cooler Service Interval: After the first 8 hours Adjusting the Belts Every 50 hours 1. Check the belts for cracks, frayed edges, burn marks, or any other damage. Service Interval: Before each use or daily 2. Replace the belts if they are damaged. Remove any buildup of grass, dirt, or other debris from the oil cooler screen and engine screen (Figure 52). 3. As required, check the condition and tension of the belts.
3. To release the belt tension, do the following: A. Loosen the lower nut on the eye bolt and thread it to the end of the bolt (Figure 55). 1 2 G030926 Figure 57 1. Eye-bolt height Figure 55 1. Eye bolt 2. Eye bolt 6. Install the belt cover. 2. Lower bolt Jack Shaft to Chopper Belt B. 1. Remove the belt cover (Figure 58). Insert a socket wrench into the square hole in the idler arm and rotate the wrench upward (Figure 54).
Chopper to Brush Belt 8. Install the belt cover. To adjust or install the belt, do the following: 1. Remove the belt cover (Figure 59). Figure 59 1. Chopper to brush-belt cover 2. Idler pulley 3. Nut 4. Chopper to brush belt 2. Loosen the nut on the idler pulley (Figure 59). 3. Slide the belt off of the chopper shaft and brush pulley (Figure 59). 4. Rotate the brush pulley until a brush row is aligned with the rotating corner (Figure 60). Figure 60 1. Brush row 3. Blade tip 2. Rotating corner 4.
Hydraulic System Maintenance 6. Carefully slide the belt onto the chopper shaft. Do not rotate the chopper shaft. 7. While tensioning the right side of the belt, slide the bottom of the belt into the grooves of the brush pulley. Do not rotate the brush pulley. Checking the Hydraulic Lines and Hoses 8. While pushing the idler pulley into the belt, tighten the nut on the idler pulley. WARNING Brush to Rotating Corner Belt Hydraulic fluid escaping under pressure can penetrate skin and cause injury.
Storage Note: Let the engine cool before storing it and do not store it near a flame. 1. Wash the brush housing and chopper with water. Turn the key in the ignition switch to the ON position and increase speed until the Chopper rotator is engaged. Stand to 1 side at rear of machine and spray water into spinning chopper until clean. 2. Check all fasteners and tighten as necessary. 3. Grease all grease fittings and wipe off excess lubricant. 4.
Declaration of Incorporation Model No. Serial No. Product Description Invoice Description General Description Directive 09749 315000001 and Up ProCore Processor CORE PROCESSOR Utility Vehicle 2006/42/EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC. We will undertake to transmit, in response to requests by national authorities, relevant information on this partly completed machinery.
International Distributor List Distributor: Agrolanc Kft Asian American Industrial (AAI) B-Ray Corporation Brisa Goods LLC Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Cyril Johnston & Co. Fat Dragon Femco S.A. FIVEMANS New-Tech Co., Ltd ForGarder OU G.Y.K. Company Ltd. Geomechaniki of Athens Golf international Turizm Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irrimac Irrigation Products Int'l Pvt Ltd.
Toro Commercial Aerator Products Warranty A two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Hydroject or ProCore Aerator (“Product”) to be free from defects in materials or workmanship for two years or 500 operational hours*, whichever occurs first.
