Service Bulletin

Toro Customer Bulletin GEN #08-13 Page 1 of 1
Units With Hydraulic Manifolds Zero Leak Plug Service November 18, 2014
Customer Bulletin
Commercial Products
General
#08-13
Zero Leak Plug Service
Product: Hydraulic Manifold
November 18, 2014
Affected Units:
Hydraulic Manifold plugs
Models:
All
Serial Numbers:
All
Situation: Hydraulic manifold Zero Leak Plug identification and service recommendations are being
updated to better support Toro Commercial products. Reusing Zero Leak Plugs after manifold
service is not recommended.
Service Information: This bulletin will aid in identifying the hydraulic manifold Zero Leak Plug options
and outline servicing recommendations for Zero Leak Plugs.
In the event a Zero Leak Plug requires removal or replacement, use the information in this
bulletin to identify and correctly install a new Zero Leak Plug. Replacement O-Rings are not
available for Zero Leak Plugs because this is a one-time use part, if removed the Zero Leak
Plug should be replaced with a new plug which will have an O-Ring included.
These Zero Leak Plugs bite into the hydraulic manifold cavity in which they are installed. Once
a Zero Leak Plug has been removed, the ability of the plug to properly secure into the
manifold cavity block is compromised.
Figure 1
Figure 2
Zero Leak Plug Identification
Allen Wrench Size
Plug Head Diameter
Size
Part #
Torque (ft-lbs)
.125 or 1/8
0.467
#2
106-1024
9
.188 or 3/16
0.477
#4
106-1025
20
.250 or 1/4
0.606
#6
106-1026
25
.313 or 5/16
0.8
#8
106-1027
50
.375 or 3/8
0.93
#10
106-1028
75
.563 or 9/16
1.13
#12
106-1029
75
Hex Head Size
.560 or 9/16
0.56
#4
117-0115
20
.680 or 11/16
0.68
#6
131-1937
25