Operator's Manual

ManualsBrandsToro ManualsVehiclesCab Kit, Workman GTX Utility Vehicle

FormNo.3434-931RevC

CabKit

Workman

GTXUtilityVehicle

ModelNo.07142—SerialNo.405330001andUp

Operator'sManual

Important:ThePowerConverterKitisrequired

tousethecabonaWorkmanGTXElectricutility

vehicle.ContactyourauthorizedTorodistributor

formoreinformation.

Important:TheSpringKitisrequiredtouse

thecabonaWorkmanGTXutilityvehicle.The

SpringKitshouldbeinstalledonlybyqualied

ToroServiceTechniciansusingapprovedtools.

Improperremoval,disassembly,orinstallationof

thespringassemblyposesadangertoyouand

bystanders.PleasecontactyourauthorizedToro

distributorfortheappropriatetoolsandproper

installationofthiskit.

Safety

WARNING

Thecompressedspringinthespringand

shockassemblyrepresentsastored-energy

hazard.Ifthespringisnotproperlyretained

duringcompressionorremoval,itcaninjure

youand/orbystanders.

•AlwaysusetheapprovedToro

spring-compressiontooltocompressthe

springinasecurepositionwhenremoving

theretentioncollar.

•Alwaysusecarewhenremovingpressure

fromthecompressedspring.

SafetyandInstructional

Decals

Safetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal133-1016

133-1016

1.Warning—readthe

Operator'sManual;wear

theseatbelt,andavoid

tippingthemachine.

2.Warning—wearhearing

protection.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3434-931*C

Summary of content (16 pages)

PAGE 1
Form No. 3434-931 Rev C Cab Kit Workman® GTX Utility Vehicle Model No. 07142—Serial No. 405330001 and Up Operator's Manual Important: The Power Converter Kit is required to use the cab on a Workman GTX Electric utility vehicle. Contact your authorized Toro distributor for more information. Important: The Spring Kit is required to use the cab on a Workman GTX utility vehicle. The Spring Kit should be installed only by qualified Toro Service Technicians using approved tools.
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decal130-5964 130-5964 1. Warning—in the event of an emergency 1) Pull the locking pin out of each hinge; 2) Push the front window out to exit. decal133-1017 133-1017 1. Do not repair or revise—read the Operator's Manual. decal131-8410 131-8410 1. Fire hazard—shut off the engine before fueling. decal120-9570 120-9570 1. Warning—stay away from moving parts, keep all guards and shields in place. decal130-5439 130-5439 1. Read the Operator’s Manual for information on fuses. 4. Windshield spray 2.
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Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 No parts required – Prepare the machine. 2 No parts required – Remove the strut assembly (for machines with Serial No. 403448001 and before only). 3 Spring 2 Install the springs (for machines with Serial No. 403448001 and before). 4 No parts required – Install the strut assembly (for machines with Serial No. 403448001 and before).
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1 Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface, set the parking brake, shut off the engine, and remove the key. 2. Raise the bed until the bed prop rod is fully engaged; refer to the Operator’s Manual for the machine. 3. Remove the seat base. 4. Disconnect the negative battery cable; refer to your Operator’s Manual. 2 Removing the Strut Assembly For Machines with Serial No.
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g038284 Figure 1 Some parts not shown for clarity 1. Hex-head bolt (1/2 x 2-1/4 inches) 6. Flange nut (3/8 inch)—from the control arm 2. Locknut (1/2 inch) 7. Flange nut (3/8 inch)—from the spindle 3. Collar 8. Hex-head bolt (3/8 x 3-1/2 inches)—from the control arm 4. Spring 9. Hex-head bolt (3/8 x 4-3/4 inches)—from the spindle 5.
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3 4 Installing the Springs Installing the Strut Assembly For Machines with Serial No. 403448001 and Before Only For Machines with Serial No. 403448001 and Before Only Parts needed for this procedure: 2 Spring No Parts Required Procedure Procedure Use an approved Toro spring-compression tool to remove and install springs of the strut assembly. Contact your authorized Toro distributor. 1. Install strut assembly to the machine. 2.
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2. 5 Use a floor jack under the frame to support the front of the machine (Figure 3). Installing the Supports Parts needed for this procedure: 2 Floor-plate support 16 Flange-head bolt (5/16 x 1-1/4 inches) 16 Flange nut (5/16 inch) 1 Left cab support 1 Right cab support 4 Hex-head bolt (3/8 x 1-1/4 inch) 4 Flange nut (3/8 inch) 4 Washer (3/8 inch) g038334 Figure 3 1. Frame 3. Procedure 1. Remove 1 of the existing floor-plate supports (Figure 4).
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4. 8. Install a new floor-plate support using 8 flange-head bolts (5/16 x 1-1/4 inches) and 8 flange nuts (5/16 inch) as shown in Figure 5. Using the new floor-plate supports as a guide, drill 3 holes (3/8-inch diameter) into each floor plate (Figure 6). Important: Drill only the front 2 holes on the new floor-plate supports and the farthest, rear hole; as shown in Figure 6. Note: Torque the flange-head bolts (5/16 x 1-1/4 inches) to 34 N∙m (25 ft-lb). g035247 Figure 5 1. Flange nut (5/16 inch) 3.
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2. 6 Remove the 3 screws and 3 nuts securing the left handhold, and remove it (Figure 9).
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4. Lift the cab frame using the lift points and place it on the machine (Figure 11). 6. Secure the back of the cab frame to the left and right supports using 4 flange-head bolts (5/16 x 1-1/4 inches), 2 support plates, 4 flat washers, and 4 flange nuts (5/16 inch) as shown in Figure 13. Note: Torque the bolts to 34 N∙m (25 ft-lb). g037103 Figure 11 1. Lift points 5.
PAGE 11
10. Install the seat base. 7 Note: You may need to position the 2 center seat-belt anchors to allow the seat to drop into place. Loosen the 2 locknuts (7/16 inch) on the 2 center seat-belt anchors, and tighten the 2 locknuts (7/16 inch) to 72 to 88 N∙m (53 to 65 ft-lb) after adjusting the position. 11. Routing the Wire Harness Parts needed for this procedure: Remove the backing from the right, front and left, front foam seals and attach the seals to the machine (Figure 15).
PAGE 12
4. the 2 hex-washer head screws (#10 x 3/4 inch) and 2 serrated nuts (#10) as shown in Figure 18. Route the wire harness behind the cab and under the seat, and secure the clip on the wire harness to the side panel (Figure 19). g035260 g290937 Figure 19 Figure 18 1. New fuse block 3. Serrated nut (#10) 2. Hex-washer head screw (#10 x 3/4 inch) 4. Female connector 2. 3. 1. Wire harness 5. For machines with Serial No.
PAGE 13
7. Connect the remaining wire to the fused wire on the new fuse block (Figure 17). 4. Install the black terminal ring to the ground block on the machine (Figure 22). 8. Lower the bed and connect the battery; refer to the Operator’s Manual. 5. Install the red power wire into an empty slot on the machine fuse block (Figure 22). 9. Install the previously removed seat base. Note: Install an additional fuse block if there are no remaining slots open in a fuse block.
PAGE 14
8 Installing the Cab Adapter Wire Harness Electric Machines Only Parts needed for this procedure: 1 Cab adapter wire harness—for electric machines with Serial No. 403448001 and after only. Procedure g299566 Figure 24 For machines with Serial No. 403448001 and after, install the cab adapter wire harness as follows: 1. Open the hood; refer to your machine Operator’s Manual. 2. Disconnect the 4-pin plug on the main harness from the DC converter under the dash. 1.
PAGE 15
6. Product Overview Connect the loose square socket on the power converter wire harness to the cab adapter wire harness (Figure 26). Controls Control Panel Windshield-Wiper Switch Click the switch forward to activate the windshield wipers (Figure 27). g299581 Figure 26 g026274 Figure 27 1. Power converter harness connections to the cab adapter harness. 7. 1. Windshield-wiper control Secure the hood; refer to your machine Operator’s Manual. 2.
PAGE 16