Form No. 3407-523 Rev D Workman® GTX Electric Utility Vehicle Model No. 07131—Serial No. 316000001 and Up Model No. 07131TC—Serial No. 316000001 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Adjusting the Front Wheel Toe-in ...................... 43 Checking the Transaxle-Fluid Level .................. 44 Changing the Transaxle Fluid ........................... 44 Brake Maintenance ............................................. 45 Checking the Parking Brake ............................. 45 Adjusting the Parking Brake.............................. 45 Checking the Brake-Fluid Level ........................ 45 Inspecting the Brakes .......................................
Before Operating Safety • This machine is designed to carry only you, the Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. • The machine meets the requirements of SAE J2258.
• If the machine ever vibrates abnormally, stop the injury or death. Drive carefully. To prevent tipping or loss of control, take the following precautions: machine immediately, and wait for all motion to stop and inspect for damage. Repair all damage before resuming operation. – Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas, or other hazards. • Lightning can cause severe injury or death.
Operating on Hills Special Operation with the Multi-Passenger Kit Installed WARNING • With the multi-passenger kit installed, you must Operating the machine on a hill may cause tipping or rolling of the machine, or the batteries may run low and you could lose headway on the hill. This could result in personal injury. account for the extra passengers contributing to the overall gross vehicle weight (GVW) of the machine.
Operating on Rough Terrain • Be aware that heavy loads increase your stopping Reduce the ground speed of the machine and load carried in the machine when operating on rough terrain, uneven ground, and near curbs, holes, and other sudden changes in terrain. Loads may shift, causing the machine to become unstable. • The rear cargo space is intended for load carrying distance and reduce your ability to turn quickly without tipping over. purposes only, not for passengers.
Handling and Servicing Batteries • Do not allow metal tools to short between the • To reduce the potential for fire, keep the batteries • • and motor area free of excessive grease, grass, leaves, and accumulation of dirt. Always disconnect the battery cables before servicing any electrical components; refer to Disconnecting the Batteries (page 38). • • Note: Disconnecting all of the battery cables • • • • • isolates power from the electrical system. Battery electrolyte contains sulfuric acid.
injury or death. Such use could void the product warranty of The Toro® Company. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. decal131-8506 131-8506 2. Warning—do not touch the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 1.
decal131-8412 131-8412 1. Horn 2. Forward 3. Neutral 5. Off 6. On 7. Turning on—1) Sit in the driver's seat; 2) Disengage the parking brake; 3) Turn the key switch to the start position; 4) Push down on the pedal. 4. Reverse 8. Turning off—1) Release the pedal; 2) Engage the parking brake; 3) Turn the key switch to the stop position; 4) Remove the key from the key switch. decal131-8411 131-8411 1. Headlight—on 3. Raise the bed. 2. Headlight—off 4. Lower the bed.
decal131-8527 131-8527 1. Performance mode 2. Eco mode decal131-8414 131-8414 decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. 2. The battery is almost charged. 4. Charger fault; refer to the charger manual for the fault codes. 11 1. Warning—read the Operator's Manual. 3. Tipping hazard—drive slowly across or up slopes; take turns slowly; do not exceed speeds of 25 kph (16 mph); drive slowly when hauling cargo; drive slowly on uneven terrain. 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 Steering wheel Cover Washer (1/2 inch) 1 1 1 Install the steering wheel (TC Models only). 2 No parts required – Check the fluid levels and tire pressure.
2 3 Checking the Fluid Levels and Tire Pressure Reading the Manual and Viewing the Safety Training Material No Parts Required Parts needed for this procedure: Procedure 1. 2. 3. 1 Operator's Manual 1 Parts Catalog 1 Safety training material Ensure that the batteries are charged; refer to Charging the Batteries (page 36). 1 Registration Card 1 Predelivery Inspection Form Check the brake-fluid level before the machine is first operated; refer to Checking the Brake-Fluid Level (page 45).
Product Overview g034154 Figure 4 1. Hood latch 3. Cargo box 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-box lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-box-accessory mount 2. Parking-brake lever 4.
Controls g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (TC models only) 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal (Figure 6) to vary ground speed of the machine. Pressing down the accelerator pedal starts the machine. Pressing the pedal farther increases ground speed.
Parking-Brake Lever Direction Selector The parking-brake lever is located on the control panel (Figure 6). The direction selector is located to the left of the parking-brake lever. The direction selector has 3 positions: FORWARD , REVERSE, and NEUTRAL (Figure 6). Whenever you shut off the machine, engage the parking brake to prevent the machine from accidental moving. If the machine is parked on a steep grade, make sure that you engage the parking brake.
Key Switch Status-Indicator Light The key switch (Figure 6), is used to run and shut off the machine, and has 2 positions: ON and OFF. Rotate the key clockwise to the ON position to operate the machine. When the machine is stopped, rotate the key counterclockwise to the OFF position to shut off the machine. Remove the key from the key switch whenever you leave the machine. The status-indicator light is located to the right of the parking-brake lever on the control panel (Figure 6).
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 633 kg (1,395 lb) Rated capacity (on level ground) 544 kg (1,200 lb) total, including 90.
Operation CAUTION machine from the normal operating position. If a load is concentrated near the back of the cargo box when you release the latches, the box may unexpectedly tip open, injuring you or bystanders. Think Safety First • Center loads in the cargo box, if possible. Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury.
Opening the Tailgate Raising the Cargo Box to the Service Position 1. Ensure that the cargo box is down and latched. 1. Pull the lever on left, inside of the cargo box toward you and lift the cargo box up (Figure 11). 2. Using both hands, raise the tailgate using the ridge near the top of the tailgate (Figure 13). 2. Pull prop rod into the service position detent slot, securing the box for maintenance (Figure 12). 3.
Using the Rear Cargo-Box-Accessory Mount Closing the Tailgate If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo box of the machine, some of the material that you unloaded may have lodged in the hinge area of the tailgate. Perform the following steps before closing the tailgate. 1. 2. Use the rear cargo-box-accessory mount to attach accessories to the rear of the machine. Remove as much of the material from the hinge area as possible.
Performing Pre-Starting Checks 2. Service Interval: Before each use or daily Check the following items each time you begin using the machine for the day: • Ensure that the batteries are charged before using the machine; Charging the Batteries (page 36). • Check the water level in the batteries; Checking the Water Level of the Batteries (page 37). • Check brake-fluid level, and add the specified brake fluids as needed; refer to Checking the Brake-Fluid Level (page 45).
Understanding and Using the Battery System After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. Understanding Deep-Cycle Batteries • Depth of discharge between charge cycles—the deeper the batteries are discharged on a regular basis between charges, the shorter the service life the batteries will have.
protecting the batteries, but prolonged operation in this mode can damage the batteries and/or the machine. Avoid draining your batteries down to 2 bars remaining to prevent this issue. Charge the batteries immediately. If the batteries become fully discharged, the machine shuts down. Do not allow the batteries to become fully discharged. Important: To obtain maximum battery life, always charge the batteries when there are 2 or more bars visible on the screen.
Stopping the Machine Loading the Cargo Box Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can overheat the motor or drain the batteries. Use the following guidelines when loading the cargo box and operating the machine: 1. Remove your foot from the accelerator pedal. 2.
See the following table for load volume limits with various materials: Material Density Maximum Cargo Box Capacity (on level ground) Gravel, dry 1522 kg/m3 (95 lb/ft3) Full Gravel, wet 1922 kg/m3 (120 lb/ft3) 3/4 Full Sand, dry 1442 kg/m3 (90 lb/ft3) Full Sand, wet 1922 kg/m3 (120 lb/ft3) 3/4 full Wood 721 kg/m3 (45 lb/ft3) Full Bark <721 kg/m3 (<45 lb/ft3) Full Earth, packed 1602 kg/m3 (100 lb/ft3) 3/4 Full (approximately) g034273 Figure 21 1.
Towing a Trailer The machine is capable of pulling trailers. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either the machine or the trailer can cause poor performance or damage to the brakes, axle, motor, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer. This places approximately 10% of the gross trailer weight (GTW) on the tow hitch of the machine.
Maintenance Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 100 hours • Perform the breaking in a new machine guidelines. Before each use or daily • Perform the pre-starting checks.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check the water level of the batteries. Check transaxle-fluid level. Check brake-fluid level. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Lubricate all grease fittings.
Pre-Maintenance Procedures off the ground, with the rear axle supported on jack stands. • The lifting point at the front of the machine is at the front of the frame behind the towing tongue (Figure 22). Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently.
Accessing the Hood Removing the Seat Assembly Raising the hood 1. Push the seat assembly forward and lift the assembly upward until the retainer brackets clear the seat-base panel (Figure 25). Lift up the handle of the rubber latches at each side of the hood (Figure 24). g034117 Figure 25 1. Seat-base panel 3. Retainer brackets 2. Seat assembly Installing the Seat Assembly g034045 Figure 24 2.
Lubrication Greasing the Front Wheel Bearings Greasing the Machine Service Interval: Every 300 hours Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 29). Grease Type: No.
g192347 Figure 32 1. Spindle 2. Hub and rotor assembly g033047 Figure 30 1. Flange-head bolts (3/8 x 3/4 inch) 3. Caliper bracket (brake assembly) 2. Spindle 4. Remove the dust cap from the hub (Figure 31). g192346 Figure 31 1. Cotter pin 4. Spindle nut 2. Spindle 5. Nut retainer 3. Tab washer 6. Dust cap 5. Remove the cotter pin and nut retainer from the spindle and spindle nut (Figure 31). 6.
Installing the Hub and Rotor Greasing the Wheel Bearings 1. 1. Remove the outboard bearing and bearing race from the hub (Figure 33). Apply a light coat of the specified grease to the spindle (Figure 34). g192344 Figure 34 g033050 Figure 33 1. Seal 4. Bearing cavity (hub) 2. Inboard bearing 5. Outboard-bearing race 3. Inboard-bearing race 6. Outboard bearing 2. Remove the seal, inboard bearing from the hub (Figure 33). 3. Wipe clean the seal and check for wear and damage. 1.
Electrical System Maintenance Maintaining the Batteries Remove the seat assembly and raise the cargo box before maintaining the batteries; refer to Removing the Seat Assembly (page 31) and Raising the Cargo Box to the Service Position (page 20). g192345 WARNING Figure 35 1. Cotter pin Battery terminals or metal tools could short against metal components causing sparks. Sparks can cause the battery gases to explode, resulting in personal injury. 3. Dust cap 2. Nut retainer 9.
Cleaning the Batteries electrolyte to overflow and leak out of the vent. Service Interval: Every 25 hours 1. Ensure that all of the battery caps are tight. 2. Use a paper towel to clean the batteries. 3. If the battery terminals are corroded, clean them with a solution of 4 parts water and 1 part baking soda. Also, clean the posts and cable clamps with a post and clamp cleaner. 3. Note: Ensure that the charger-voltage setting matches the voltage at the power outlet being used.
Refer to the following table and Figure 36 for information on the meanings of the varying colors of the charger-status light. Charger-Status Light Table Charger-Status Light Color Solid/Flashing Meaning Green Solid Charging complete Green Flashing Short flash—less than 80% charge Long flash—greater than 80% charge Amber Red Flashing Flashing g034218 Figure 37 Reduced-power mode—low AC voltage or high internal charger temperature; charge immediately 1. Battery eyelet 4.
g034412 Figure 39 g034255 Figure 38 1. Water-fill port 3. Water hand pump 3. 2. Hand-pump connector 5. Pump water into the water into batteries until all of the eyelets on top of the batteries are black, indicating that they are filled with water. Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the machine and severe corrosion and deterioration may result. Also, overfilling the battery may reduce the life of the battery.
Replacing the Batteries 1. Remove all of the battery-interconnect cables from the batteries. 2. Remove the battery retainers located between the batteries. 3. Remove all of the batteries and recycle them according to your local codes. 4. Assemble new batteries into the machine at the locations from where you removed batteries in step 3. least once a month.
Replacing the Fuses Maintaining the Headlights There is 1 fuse in the electrical system; the other slots are open for options. They are located under the seat assembly behind a battery on the right side of the machine (Figure 40). Optional lift kit—open 15 A Main power 10 A Horn—optional (standard on TC models only) 30 A Replacing the Bulbs CAUTION If you install a higher wattage bulb than the system is designed for, you may damage the 12 V power supply, or at a minimum, blow the fuse.
5. Replacing the Headlight Insert the new lamp assembly and headlight housing and align the tabs in the lamp assembly with the slots in the headlight housing (Figure 41). 1. Disconnect the batteries; refer to Disconnecting the Batteries (page 38). 6. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 41). 2. Open the hood; refer to Accessing the Hood (page 31). 7. Connect the electrical connector for the harness to the connector of the new lamp assembly (Figure 41). 3.
Adjusting the Headlights Drive System Maintenance Use the following procedure to adjust the headlight beam position whenever a headlight assembly is replaced or removed. 1. Turn the key switch to the ON position, and turn on the headlights. 2. At the back of the headlight assembly, rotate adjustment screws (Figure 42) to pivot the headlight assembly and align the position of the cast beam. 3. Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims.
Inspecting the Steering and Adjusting the Front Wheel Toe-in Suspension Components Service Interval: Every 100 hours—Inspect the steering and suspension for loose or damaged components. Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in. With the steering wheel at the centered position (Figure 43), turn the steering wheel to the left or right.
g034235 Figure 48 g009235 Figure 46 1. Tire center line—back 2. Tire center line—front 4. 1. Drain plug 2. Fill plug 3. Axle center line If the measurement does not fall within 0 +/– 3 mm (0 +/– 1/8 inch), loosen the jam nuts at the outer end of the tie rods (Figure 47). 3. If the fluid level is low, remove the fill plug and add the specified fluid until it runs out of the hole (Figure 48). 4. Replace the fill plug and torque it to 20 to 27 N∙m (15 to 20 ft-lb).
Brake Maintenance Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your Authorized Toro Service Dealer for assistance. Checking the Parking Brake 1. 2. Engage the parking brake by pulling the parking-brake lever toward you, until you feel tension. Checking the Brake-Fluid Level If you do not feel tension when pulling the parking-brake toward you within 11.4 to 16.
Changing the Brake Fluid Service Interval: Every 1,000 hours Contact your authorized Authorized Toro Service Dealer. g002136 Figure 51 1. Brake-fluid reservoir 4. 2. Minimum line If the fluid level is low, perform the following: A. Clean the area around the reservoir cap and remove the cap (Figure 50). B. Add DOT 3 brake fluid to the reservoir until the fluid level is above the Minimum line (Figure 51). Note: Do not overfill the reservoir with brake fluid. C. 5.
Chassis Maintenance Cleaning Adjusting the Cargo-Box Latches Washing the Machine Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when washing the machine; however, the hood will lose some of its luster. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. 1.
Storage 1. Park the machine on a level surface, engage the parking brake, shut off the machine, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. 3. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Machine-Status Light Flash Pattern Problem Possible Cause Corrective Action The machine-status light is always illuminated. 1. The system is functioning properly. 1. None The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in FORWARD or REVERSE position. 1. Disengage the parking brake. 2. A drive-switch fault occurred.
Problem The machine-status light flashed 11 times. Possible Cause Corrective Action 1. A motor-encoder fault occurred. 1. Check the motor-encoder (speed sensor) wiring. 2. Exceeded the maximum motor speed. 2. Turn the key switch to the OFF position, wait a few seconds, turn the key switch to the ON position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault occurred. 1. Contact your Authorized Toro Service Dealer.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
