Form No. 3424-127 Rev B Pro Sweep® Turf Sweeper Model No. 07068—Serial No. 403380001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details please see the separate product specific Declaration of Conformity (DOC) sheet. Singapore Electromagnetic Compatibility Certification Electromagnetic Compatibility Domestic: This device complies with FCC Rules Part 15.
Introduction (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This machine is intended to be used by professional, hired operators in commercial applications. The primary function of the machine is to remove debris from large turf areas. The movable tongue provides an offset position for sweeping. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
Contents Associating the Remote Control and the Base Unit ..................................................... 32 Replacing the Remote Batteries ....................... 33 Storage ................................................................... 33 Troubleshooting ...................................................... 34 Checking Fault Codes ...................................... 34 Entering Diagnostic Mode and Checking the Codes ...........................................................
Safety • Do not operate the machine without all guards General Safety • Keep the machine away from bystanders while it and other safety protective devices in place and working on the machine. is moving. This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Keep children out of the operating area.
decal108-0872 108–0872 1. Crushing hazard of hand—keep hands away from pinch points. decal108-0866 108-0866 1. Warning—stay away from the pivot point of the hitch tongue. decal108-0863 108-0863 1. Crushing hazard; falling object hazard—keep bystanders and vehicles away when the hopper is raised. decal110-7999 110-7999 decal108-0873 1. Warning 108-0873 3. Park the machine with the attachment in the tow position before raising the machine to dump. 1. Thrown object hazard—keep bystanders away. 2.
decal108-0861 108-0861 1. Warning—read the Operator's Manual; all operators should be trained before operating the machine. 2. Run–over hazard—do not carry passengers. 3. Electrical shock hazard, overhead power lines—watch for overhead power lines. 4. Loss of control hazard—the maximum gross vehicle weight (GVW) is 1,590 kg (3,500 lb); the maximum hitch weight is 114 kg (250 lb); do not drive down slopes. 5. Warning—do not exceed 24 km/h (15 mph). 6.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 No parts required – Review the machine requirements before you use the machine. 2 No parts required – Remove the tongue and hydraulic cylinder from the shipping position. Hitch tongue Hitch pin Bolt (3/8 x 1-1/4 inch) Nut (3/8-16) Large washer Large nut Rear actuator tab Bolt (1/2 x 2 inch) Flat washer (0.531 x 0.
Media and Additional Parts Description Use Qty. Operator's Manual 1 Read the manual before operating the machine. CE certificate 1 This document indicates CE compliance. Remote control 1 Use the remote control to operate the machine. utility vehicles. A trailer brake kit is available for direct installation with the Workman vehicle. 1 Note: The trailer brake kit can be adapted to other vehicles with a 12 V brake light source.
1. 3 Note: Position the hose guides on top of the hitch tongue. Installing the Hitch Tongue 2. Insert the hitch pin through the mounting plates and the hitch tongue (Figure 3). 3. Secure the top of the hitch pin to the mounting plate with a bolt (3/8 x 1-1/4 inch) and a locknut (3/8 inch) as shown in Figure 3. 4. Secure the bottom of the hitch pin with a large washer and a large nut (Figure 3).
5. Loosen the jam nuts securing the proximity switch to the frame and lower the switch until it is 2.6 to 4.0 mm (0.10 to 0.16 inch) from the sensing plate on the hitch tongue (Figure 4). Tighten the jam nuts to secure the adjustment. (0.531 x 0.063), and 4 locknuts (1/2 inch). Position the components as shown in Figure 5. g011261 Figure 5 1. Rear actuator tab 2. g011587 4. Sensing plate 2. Jam nut 5.
5 Installing the Power Wire Harness Parts needed for this procedure: 1 Power wire harness 2 Cable tie 1 Fuse g010992 Figure 8 1. Power wire harness Procedure 1. Disconnect the battery from the vehicle. 2. Attach the power wire harness ring terminal to the ground bolt near the vehicle fuse block. Secure the wire harness to the vehicle in several places with cable ties. Keep the harness away from any hot or rotating components. 3.
6 Mounting the Machine to the Towing Vehicle Parts needed for this procedure: 1 Hitch pin 1 Hairpin cotter Procedure For proper debris pickup, make sure that the machine frame is parallel with the ground. g011256 Figure 10 1. Position the machine on a flat, level surface. 2. Back the towing vehicle up to the machine. 3. Remove the spring pin, rotate the jack down, and install the spring pin (Figure 9). 1. Hitch pin 3. Hairpin cotter 2.
7 Routing and Securing the Hydraulic Hoses and Wire Harness Parts needed for this procedure: 8 Cable tie g010997 Figure 12 Front View Procedure 1. 1. Cable tie (6) Route the hydraulic hoses and wire harness through the hose guides to the front of the hitch tongue (Figure 11). g011048 Figure 13 Rear View 1. Cable tie (2) g010996 Figure 11 1. Hydraulic hoses and wire harness 2. 2. Hose guide Secure the hydraulic hoses and wire harness as shown in Figure 12 and Figure 13.
8 9 Connecting the Hydraulic Hoses Connecting the Harness No Parts Required No Parts Required Procedure Procedure Connect the harness from the machine to the power harness on the towing vehicle (Figure 14). Connect the hydraulic hoses from the machine to the quick couplers on the towing vehicle (Figure 14). Note: Ensure that the harness cannot get pinched in the hitch and that it is not on top of or around the hitch pin.
Note: Position the longer end of the blade away 5. from the machine. 3. 4. Secure the chain to the blade mounting assembly with a bolt (3/8 x 1-1/4 inches) and a flange nut (3/8 inch) (Figure 16). Grease the fitting on the blade mounting assembly and on the windrow blade hub with No. 2 lithium grease. Note: When the windrow is not required, unhook the chain from the snap link, pivot the windrow assembly upward, and hook the chain at the raised level.
11 Assembling the Handheld Remote Parts needed for this procedure: 1 Handheld remote 4 Battery (AAA) 6 Small screws Procedure 1. Remove the rubber bands securing the remote halves together, and remove the back cover. 2. Plug each battery into a terminal cradle, observing proper polarity (Figure 17). Note: If you install the batteries improperly, the machine will not be damaged, but it will fail to operate. The cradle is embossed with polarity markings for each terminal. g029817 Figure 17 1.
Product Overview Sweeper Up Button—Standard Mode Controls To raise the machine in standard mode, press the sweeper-up button. The hopper stops at the pre-defined height (Figure 18). Hopper Dump Button • Transport height (home position) is 13-1/4 to 15-1/4 inches. To dump the hopper, press the hopper dump button 2 times (Figure 18). • Turn around height (offset position) is 8-1/2 to 10-1/2 inches.
Diagnostic Light Specifications The diagnostic light (Figure 19) is located on the front cover and indicates machine fault codes. After you turn the key to the RUN position, the diagnostic light illuminates for 5 seconds, turns off for 5 seconds, and then begins flashing 3 times a second until you push a button on the handheld remote.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Before Operation properly. Do not operate the machine unless they are functioning properly. • Inspect the area where you will use the machine Before Operation Safety and remove all objects that the machine could strike. • Never allow children or untrained people to operate or service the machine. Local regulations may restrict the age of the operator.
Adjusting the Brush Height Adjust the machine so that the brush slightly touches the surface but does not penetrate the turf. Refer to the charts below for the recommended machine settings.
g011012 Figure 20 1. Open notches 4. 6 to 13 mm (1/4 to 1/2 inch) 2. Brush length 5. Brush direction 3. Center brush shaft height 1. Move the machine to a level surface. 2. Raise the hopper and install the hopper safety support. Refer to Using the Hopper Safety Support (page 24). 3. Loosen the locknut on the height adjustment key (Figure 21) so that you can pull it out approximately 13 mm (1/2 inch). g011013 Figure 21 1. Locknut 4. Roller-height adjusting plate 2. Height-adjusting key tab 5.
Adjusting the Roller Scraper Checking the Tire Pressure Check the tire pressure daily to ensure that they are inflated properly. Check and ensure that the roller scraper (Figure 21) is adjusted with a 2 mm (1/16 inch) clearance between the scraper and the roller. Loosen the roller scraper adjusting nuts, position the roller as desired, and tighten the nuts. Correct tire air pressure: 86.2 kPa (12.
• On Workman models with serial numbers prior to 899999999, the harness has power. • On Workman models with serial numbers 900000001 and up, turn the ignition key to the RUN position to power the harness. g030472 g011020 Figure 25 Figure 26 1. Controller 1. Hopper-safety support 3. Pin 2. Storage bracket Using the Controller Timeout Feature 3. The machine is equipped with a timeout feature for the control module.
During Operation • To avoid the risk of electrical shock, dump the During Operation Safety • Never dump the hopper on a slope. Always dump hopper only in an area clear of overhead wires and other obstructions. the hopper on a level surface. • The owner/operator can prevent and is responsible • Park the machine on a level surface, empty the for accidents that may cause personal injury or property damage.
Dumping the Hopper Checking the Interlock System DANGER Tip over or electrical shock could cause serious injury or death. CAUTION Safety interlock switches are for your protection. Disconnected or malfunctioning safety interlock switches could allow the machine to operate in an unsafe manner and may cause personal injury. • Never dump the hopper on a slope. Always dump the hopper on level ground. • Dump only in an area clear of overhead wires and other obstructions.
g030465 Figure 29 CAUTION Dumping the hopper can injure bystanders or pets. While dumping, keep bystanders and pets away from the hopper. Lowering the Hopper To lower the hopper, press the sweeper down button. g030597 Figure 30 Note: Ensure that the hopper is in the down position before you start to tow the machine. 1. Location of pigtails Operating the Machine in Cold Weather Note: To return to standard mode, install the original pigtail connector.
cleaning, inspect the machine for possible damage to the mechanical components. Performing these procedures ensures that the machine performs satisfactorily during the next sweeping operation. Hauling the Machine • Use care when loading or unloading the machine into a trailer or a truck. • Use full-width ramps for loading the machine into a trailer or a truck. • Never transport the machine when the transport alarm and the light are activated.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the wheel lug nuts. Every 25 hours • Clean the brush area. Every 50 hours • Grease the machine. If the machine is operated under normal conditions, lubricate all bearings and bushings immediately after every washing. Lubricate the bearings and bushings daily when operating conditions are dusty and dirty. Every 100 hours • Inspect the condition of the tires.
Notation for Areas of Concern Inspection performed by: Item Date Information Maintenance Safety • Use cardboard or paper to find hydraulic leaks. • Before servicing or making adjustments to the • Safely relieve all pressure in the hydraulic system machine, shut off the machine, stop the tow vehicle, engage the parking brake of the tow vehicle, shut off the engine, remove the key, and wait for all moving parts to stop. before performing any work on the hydraulic system.
g011025 Figure 33 g011028 Figure 36 g011026 Figure 34 g011029 Figure 37 g011027 Figure 35 g011030 Figure 38 31
Associating the Remote Control and the Base Unit Important: Read the entire procedure before performing the procedure. The remote control must establish communications with the base unit before you can use the system. The remote control is associated to the system base unit before leaving the factory using the associate procedure. In situations where it is necessary to re-establish remote control-to-base unit communications (e.g.
Replacing the Remote Batteries Storage The handheld remote is powered by 4 AAA batteries. When installing batteries, observe proper polarity as marked on the inside of the compartment to avoid damaging the unit. 1. Remove the 6 screws from the back of the remote and remove the cover (Figure 40). Note: If possible, leave the rubber seal and steel gasket in the channel when removing the cover and batteries. g029817 Figure 40 1. Screw 4. Steel gasket 2. Cover 3. Seal 5. Batteries 6.
Troubleshooting Condition The machine is not picking up debris. Possible Causes Corrective Action The brush is damaged. Replace the brush. The brush height is too high. Adjust the brush height; refer to Adjusting the Brush Height (page 21). The front flap height is too low or too high. Adjust the front flap height; refer to Adjusting the Front Flap Height (page 23). The machine has excessive vibration. Check the bearings on the brush shaft.
Entering Diagnostic Mode and Checking the Codes 1. Turn the key to the 2. Disconnect the power by separating the vehicle harness from the machine harness. 3. Remove the front cover. 4. Pull the tethered cap off the 2 diagnostic shunt connectors (Figure 41A). 5. Connect the diagnostic shunt connectors together (Figure 41B). RUN position. g030474 Figure 41 6. Connect the vehicle and machine wire harness together to power the machine. 7.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
