Form No. 3362-986 Rev A Pro Sweep 5200 Turf Sweeper Model No. 07066—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Electromagnetic Compatibility Domestic: This device complies with FCC rules Part 15.
Contents Schematics ................................................................. 30 Introduction................................................................. 2 Safety ........................................................................... 4 Safe Operating Practices ....................................... 4 Safety and Instructional Decals ............................. 6 Setup............................................................................
Safety Safe Operating Practices required by some local ordinances and insurance regulations. • Do not alter this equipment in any manner which may cause hazardous conditions. • Safety interlock switches are for the operators protection. Disconnected or malfunctioning safety interlock switches could allow the machine to operate in an unsafe manner and may cause personal injury – Do not disconnect the safety interlock switches.
– Never transport the sweeper when the transport alarm is activated. • To avoid the risk of electrical shock, dump hopper only in area clear of overhead wires and other obstructions. – Never transport the sweeper when it is in the offset position. • NEVER dump hopper on a slope. Always dump hopper on level ground. – If engine stalls or machine loses headway and cannot make it to the top of a slope, do not turn machine around. Always back slowly straight down the slope.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 108–0868 1. Warning—keep hands and feet out of the sweeper brush. 2. Tipping hazard—do not operate with the sweeper in the raised position on slopes greater than 5 degrees. 108–0866 1. Crushing hazard—keep bystanders a safe distance from the sweeper arm. 108–0870 93-9899 1.
108–0862 1. Warning—read the Operator’s Manual, do not operate this machine unless you are trained; keep bystanders a safe distance from the machine. 2. Entanglement hazard, belts—stay away from moving parts, keep all guards and shields in place; do not operate with covers removed. 108–0873 108–0865 1. Thrown object hazard—keep bystanders a safe distance away. 1. Warning—keep bystanders a safe distance from the machine when dumping sweeper. 108–0861 1. 2. 3. 4.
108–0863 1. Crushing hazard, falling object hazard—keep bystanders and vehicles a safe distance from the machine when the sweeper is raised. 110-7999 1. Warning 3. The machine must be parked with the attachment in the tow position before raising the sweeper to dump. 2. Tipping hazard—When the attachment is in the sweep position do not raise the attachment to dump. 115-9062 1. Raise the sweeper to transport position 2. Lower the sweeper 3. Move sweeper to off-set right 4. Move sweeper to off-set left 5.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 Description Qty. No parts required – No parts required – Hitch Tongue Hitch Pin Bolt, 3/8 x 1-1/4 inch Nut, 3/8-16 Large washer Large nut Square head set screw Rear actuator tab Bolt, 1/2 x 2 inch Flat washer, .531 x .
Media and Additional Parts Description Use Qty. Operator’s Manual 1 Read before operating the aerator Parts Catalog 1 Use to reference part numbers CE Certificate 1 Remote Control 1 Use to operate the sweeper sweeper may weigh as much as 3500 lbs.(GVW). This weight is well over the recommended towing and braking limit of most utility vehicles. A special trailer brake kit is available for direct installation with the Workman vehicle.
Note: The hose guides are to be positioned on top of hitch tongue. 3 2. Insert the hitch pin through the mounting plates and the hitch tongue (Figure 3). Installing the Hitch Tongue 3. Secure the top of the hitch pin to the mounting plate with a 3/8 x 1-1/4 inch bolt and a 3/8 inch locknut (Figure 3). Parts needed for this procedure: 1 Hitch Tongue 1 Hitch Pin 1 Bolt, 3/8 x 1-1/4 inch 1 Nut, 3/8-16 1 Large washer 1 Large nut 1 Square head set screw 4.
5. Loosen the jam nuts securing the proximity switch to the frame and lower the switch until it is 0.13±0.03 inch (3.3±0.7 mm) from the sensing plate on the hitch tongue (Figure 4). Tighten the jam nuts to secure the adjustment. 1 2 Figure 5 1. Rear actuator tab 3 2 2. Sweeper frame 2. Secure each end of the hydraulic cylinder to an actuator tab with a pin assembly, a 3/8 x 1–1/4 inch bolt and a 3/8 inch flange nut Figure 6).
5 6 Installing the Power Wire Harness Mounting the Sweeper to the Tow Vehicle Parts needed for this procedure: Parts needed for this procedure: 1 Power wire harness 1 Hitch pin 2 Cable tie 1 Hair pin cotter Procedure Procedure 1. Disconnect the battery from the vehicle. To assure proper debris pickup, make sure sweeper frame is parallel with the ground. 2. Attach the power wire harness ring terminal to the ground bolt near the vehicle fuse block. 1.
Figure 10 1. Hydraulic hoses and wire harness 2. Secure the hydraulic hoses and wire harness as shown in Figure 11 & Figure 12. Figure 9 1. Hitch pin 2. Clevis 2. Hose guide 3. Hair pin cotter • Raise or lower the hitch clevis to the position approximately level with the tow vehicle hitch. • Secure the clevis to the hitch with the bolts and locknuts previously removed. Make sure sweeper is parallel with the ground. 6.
8 9 Connecting the Hydraulic Hoses Connecting the Harness’ No Parts Required Procedure Procedure Connect the harness from the sweeper to the power harness on the tow vehicle (Figure 13). No Parts Required Connect the hydraulic hoses from the sweeper to the quick couplers on the tow vehicle (Figure 13). 10 Mounting the Windrow Blades Parts needed for this procedure: Figure 13 1. Hydraulic hoses 2.
Note: When the windrow is not required, unhook the chain from the snap link, pivot the windrow assembly upward and hook the chain at the raised level. 6 7 5 1 3 2 G011259 4 Figure 15 1. 2. 3. 4. Left end of sweeper frame Blade mounting assembly Large washer Windrow blade 5. Spacer 6. Chain 7.
Product Overview Off-Set Left Controls To off-set the sweeper to the left, press and hold the off-set left button (Figure 16). Releasing the button will stop the movement to the left. Hopper Dump Sweeper Up To activate the dump sequence To raise the hopper, press and hold the sweeper up button until the hopper reaches the desired height or stops at the pre-defined height (Figure 16).
Operation Note: Determine the left and right sides of the machine from the normal operating position. Adjusting the Brush Height If the brush tips do penetrate the turf, improper debris pickup could result. The sweeper should be adjusted so the brush tips slightly touch the surface but do not penetrate the turf. Refer to the charts below for the recommended sweeper settings.
Figure 18 1. Locknut 2. Height adjusting key Figure 19 4. Roller height adjusting plat 5. Roller scraper adjusting nuts 1. Front flap 3. Roller height adjusting nuts 1. Loosen the nuts securing the metal strap and the front flap to the brush housing (Figure 20). 4. Loosen the roller height adjustment locknuts (Figure 18). 5. Pull out the height adjustor key and move the rear roller up or down by sliding the roller height adjusting plate to the desired height (Figure 18). 6.
1 Figure 21 1. Lug nut G011262 Operating the Sweeper Figure 22 1. Controller Rotating Parts Can Cause Serious Personal Injury Controller Time Out • Keep hands and feet away from sweeper reel while machine is running. The sweeper is equipped with a time-out feature for the control module. The time-out feature is activated after 30 minutes of continuous remote transmitter inactivity. • Keep hands, feet, hair, and clothing away from all moving parts to prevent injury.
Checking Interlock System Safety Interlock Switches Are For The Operator’s Protection. Disconnected Or Malfunctioning Safety Interlock Switches Could Allow The Machine To Operate In An Unsafe Manner And May Cause Personal Injury. • Do not disconnect the safety interlock switches. • Check operation of the switches daily to be sure the interlock system is operating correctly. Figure 23 1. Hopper safety support 2. Storage bracket • If a switch is malfunctioning, replace it before operating the machine. 3.
While Sweeping Then press and hold the hopper dump button (Figure 25). • Press the sweeper down button to lower the hopper (Figure 25). Tip Over Can Cause Serious Injury Or Death. • NEVER operate on steep slopes. • Sweep slopes up and down, never across the face. • When going uphill or downhill, do not stop or start suddenly. • Stay alert for holes in the terrain or other hidden hazards. To avoid tipping or loss of control, do not drive close to a ditch, creek or drop off.
possible damage to mechanical components. These procedures will assure that the machine will perform satisfactorily during next sweeping operation. Transporting Sweeper • Never transport the sweeper when the transport alarm and the light are activated. • When transporting the sweeper, use the tie-downs to secure the front of the machine (Figure 27) and the axle (Figure 28) to secure the rear of the machine to the trailer.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 10 hours • Torque the wheel lug nuts Every 25 hours • Clean the reel drive area Every 50 hours • Grease the sweeper Every 100 hours • Inspect the condition of the tires • Replace the brush Every 200 hours • Torque the wheel lug nuts • Replace the front flap Every 600 hours • Inspect the hopper for damage 24
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Check the safety interlock operation. Check for unusual operating noises. Check the tire pressure Check hydraulic hoses for damage Check for fluid leaks Check control operation. Check hopper. Clean wrapped material from brush. Check brush wear.1 Lubricate all the grease fittings2 Touch-up any damaged paint 1= .
Lubrication Service Interval: Every 50 hours The sweeper has (11) grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
• Install the cover on electrical box with the screws and washers removed. • On the remote control, press and hold any button until the receiver quits flashing (should be less than 20 seconds). Figure 34 Synchronize the Remote Transmitter/Control Module If the electronic control module receiver is not responsive to the remote transmitter when powered up, the transmitter and receiver need to synchronized.
Troubleshooting Condition Sweeper Not Picking Up Excessive Vibration Possible Causes Corrective Action Brush damaged Replace brush. Brush height may be too high. Adjust brush height. See Brush Height Adjustment. Front flap height might be too low or too high. Adjust front flap height. See Front Flap Adjustment Check bearings on brush shaft. If they are excessively hot, they are probably damaged. Replace any damaged bearings. Foreign materials wrapped around brush. Clean off any foreign objects.
Storage 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tires to 12-1/2 psi. 3. Check all fasteners. Tighten as necessary. 4. Grease all grease fittings. Wipe off excess lubricant. 5. Check the condition of the brush. Replace as required.
Schematics G011264 Hydraulic Schematic (Rev.
G011263 Electrical Schematic (Rev.
Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
