Form No. 3352–540 Rev A Pro Sweep 5200 Model No. 07065—Serial No.
Recommended Maintenance Schedule . . . . . . . . . Daily Maintenance Checklist . . . . . . . . . . . . . . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . The Toro General Commercial Products Warranty . . . Contents Introduction . . . . . . . . . . . . . . . .
• Keep all shields, safety devices, and decals in place. If a shield, safety device, or decal becomes damaged, malfunctioning, or illegible, repair or replace it before operation is commenced. Also tighten loose nuts and bolts to ensure machine is in safe operating condition. Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Maintenance – If engine stalls or machine loses headway and cannot make it to the top of a slope, do not turn machine around. Always back slowly straight down the slope. • Hydraulic fluid escaping under pressure can penetrate skin and do serious damage. Keep body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-1468 1. Read the Operator’s Manual. 108-0866 1. Crushing hazard—keep bystanders a safe distance from the sweeper arm. 108-0868 1. Warning—keep hands and feet out of the sweeper brush. 2. Tipping hazard—do not operate with the sweeper in the raised position on slopes greater than 5 degrees. 93-9899 1.
108-0860 1. Lower the Sweeper 2. Raise the sweeper 3. Sweeper brush 4. Engage 5. Disengage 6. Optional switch 7. Move sweeper to operation position 8. Move sweeper to transport position 108-0862 1. Warning—read the Operator’s Manual, all operators must be trained before operating the machine, keep bystanders a safe distance from the machine. 2. Entanglement hazard, belts—stay away from moving parts, do not operate with covers removed. 108-0873 1.
108-0861 1. 2. 3. 4. 5. 6. Warning—read the Operator’s Manual, all operators must be trained before operating the machine. Crushing/dismemberment hazard of bystanders—do not carry passengers. Electrical shock hazard, overhead power lines—watch for over head power lines. Loss of control hazard—the maximum load at the sweeper is 3500 lbs (1590 kg), at the hitch is 250 (114 kg) lbs, do not drive down slopes. Warning—keep speeds below 15mph (24 kmh).
Specifications General Specifications Features Symmetrical plastic hopper positioned between the outboard wheels. Large floatation tires, optimally placed to share GVW ”equally” when collecting cores. Positive tongue weight via sub frame pivot. Manual engage tongue offset and lock, Floating sweeper head (pitch and roll axis), Sweeping width 52 inches, Sweeper head close–proximity rubber flaps (Anti–dribble rubber side flaps & reduced–deposit rubber front flap).
Dimensions and Weights (approx.) Width 87” Height 79–1/2” Dump Height Clearance Length 68” Hopper Lowered – 68” Hopper Raised – 90–98” Empty Weight 1500 lb. Gross Vehicle Weight (GVW) 3500 lb. Note: Specifications and design subject to change without notice. Optional Equipment Tongue Offset Kit Model No. 07088 Windrow Kit Model No. 07087 Brake Kit Model No.
Loose Parts Note: Use this chart as a checklist to ensure that all parts have been received. Without these parts, total setup cannot be completed. Description Qty. Use Hitch Tongue Hitch Pin Capscrew, 3/8–16 x 1–1/4 in. Nut, 3/8–16 1 1 1 1 Mount to the sweeper. Actuator Tab Actuator Arm Capscrew, 1/2–13 x 2–3/4 in. Flat Washer, .531 x .063 Nut, 1/2–13 Idler Pin 1 1 3 6 3 1 Mount to the sweeper and the hitch tongue.
3. Secure the hitch pin in the mounting plates with a 3/8–16 x 1–1/4” capscrew and a 3/8–16 locknut (Fig. 2). Set Up 3 Special Instructions for Workman and other utility tow vehicles (tractors): • The Toro Pro Sweep can be towed by most utility tractors equipped with hydraulics producing 7 to 8 GPM @ 2000 p.s.i. and flotation tires for operation over golf greens. The tractor must have adequate brakes and drawbar hitch capacity to handle a 3500 lb. (1587 kg.) trailer.
Note: Keep the harness away from any hot or moving parts. 5 1 2. Connect the power wire harness ring terminals to the tow vehicle battery (Fig. 7). 3. Secure the harness to the tow vehicle with wire ties at locations shown in figure 5. 4 2 4. Install (2) J–Clips to the top of the transmission with a 8 mm x 2 screw (Fig. 5). 3 5. Route the harness thru the left J–Clip as shown in figure 5. 6. Route the harness to the rear of the machine as shown in figure 6. Figure 4 1. Actuator arm 2.
3 1 2 4 5 6 Figure 7 1. Connector to sweeper harness 2. Loopback connector 3. Connect to negative battery terminal 4. Connect to positive battery terminal 5. Use for optional brake control kit 6. Loop back connector Mount the Sweeper To the Tow Vehicle Mount the Controller Box to the Workman Vehicle To assure proper debris pickup, make sure sweeper frame is parallel with the ground. 1. Mount the receiver assembly to the Workman vehicle dash with (4) 5/16–18 x 1 in. capscrews and nuts.
Route and Secure the Hydraulic Hoses and the Wire Harness 3. Insert the mounting assembly tube into the receiver and secure with a clevis pin and cotter pin (Fig. 9). 4. Thread the knob into the receiver to tighten the tube (Fig. 9). 1. Route the hydraulic hoses and wire harness thru the hose guides to the front of the hitch tongue (Fig. 11). Mount the Controller Box to the Sweeper 1. Mount the receiver assembly to the sweeper frame bracket with (2) 3/8–16 x 1/2 in. capscrews, (4) washers and (2) nuts.
3. Route the control box harness thru the J–Clips as shown in figures 16 & 17. 1 Rear View Figure 13 1. Cable tie (2) Install the Controller Box Harness Figure 16 1. Remove the front and rear screws securing the right side of the dash plate to the center console on the Workman vehicle (Fig. 14). 2 2 1 Figure 17 Figure 14 1. Dash panel 2. Mounting screws 4. Route the control box harness behind the passenger seat (Fig. 18). 2.
8. Mount a J–Clip to the vehicle frame rail with a 3/8–16 x 3/4” lg. capscrew, as shown in figure 21. Route the harness thru the J–Clip as shown in figure 21. 5. Route the control box harness between the ROPS and the back panel (Fig. 19). 1 Figure 19 Figure 21 1. J–Clip 6. Mount a J–Clip to the vehicle frame cross member with a 3/8–16 x 3/4” lg. capscrew as shown in figure 20. Route the harness thru the J–Clip as shown in figure 20. 9.
Connect the Hydraulic Hoses 10. Route the harness thru the right J–Clip as shown in figure 23. Connect the hydraulic hoses from the sweeper to the quick couplers on the tow vehicle (Fig. 25). 1 2 1 2 1 2 Figure 23 1. J–Clip 2. Harness Figure 25 1. Hydraulic hoses 2. Harness’ 11. Route the harness to the rear of the machine as shown in figure 24. Important Make sure the brush rotates in the proper direction (when viewed from the motor end, the brush should rotate clockwise.
Before Operating Adjust the Brush Height The sweeper should be adjusted so the brush tips slightly touch the surface but do not penetrate the turf. If the brush tips do penetrate the turf, improper debris pickup could result. Refer to the charts below for recommended sweeper settings.
1 3 3 4 2 1 5 Figure 29 1. Front flap Figure 28 1. Locknut 2. Height adjusting key 3. Roller height adjusting nuts 4. Roller height adjusting plate 5. Roller scraper adjusting nuts 1. Loosen the nuts securing the metal strap and the front flap to the brush housing (Fig. 30). 4. Loosen the roller height adjustment locknuts (Fig. 28). 5. Pull out the height adjustor key and move the rear roller up or down by sliding the roller height adjusting plate to the desired height (Fig. 28).
Check the Torque of the Wheel Nuts Warning Failure to maintain proper torque could result in failure or loss of wheel and could result in personal injury. Torque wheel lug nuts to 45–55 ft. lb. 1 Figure 31 1.
Know Your Controls Controller Box Lift Switch Toggle the lift switch (Fig. 32) upward to lower the hopper. Toggle the lift switch downward to raise the hopper. 3 1 2 Figure 32 1. Lift switch 2. Brush enable switch 3. Tongue offset switch location (optional) Brush Enable Switch Toggle the brush enable switch (Fig. 32) upward to start the rotation of the brush. Toggle the brush enable switch downward to stop the rotation of the brush.
4. Install hitch pin securing the actuator arm to the front actuator tab (Fig. 33). Operation 5. Move sweeper back to transport position upon completion of sweeping. Warning Using the Hopper Safety Support ROTATING PARTS CAN CAUSE SERIOUS PERSONAL INJURY • Keep hands and feet away from sweeper reel while machine is running. • Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. • NEVER operate the machine with covers, shrouds, or guards removed.
Note: To maintain a straight line when sweeping, sight an object in the foreground. • Always try to make a long, continuous run with a slight overlap on the return run. • On turf areas, the brush will pick up turf cores, twigs, clippings, leaves, pine needles and cones, small debris. • The sweeper also grooms the turf. The brush combs through and lifts grass for a uniform cut when mowed.
2. Engage lift switch to raise and dump hopper. Important Make sure sweeper is secured to tow vehicle hitch with hitch pin and clevis pin during dumping operation. 1 1 Figure 38 1. Front tie–downs Figure 37 3. Engage lift switch to lower and close hopper. Caution DUMPING HOPPER CAN CAUSE INJURY TO BYSTANDERS OR PETS. 1 • Keep bystanders and pets a safe distance from hopper when dumping hopper. 1 Figure 39 1.
Lubrication Lubricate the Fittings and the Bearings The sweeper has nine grease fittings that must be lubricated regularly with No, 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
Maintenance Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure After first 10 hours • Torque wheel lug nuts. Every 25 hours • Clean reel drive area. Every 50 hours • Lubricate all grease fittings. Every 100 hours • Inspect condition of tires. • Replace brush Every 200 hours • Torque wheel lug nuts. • Replace front flap Every 600 hours or annually, whichever occurs first • Inspect hopper for damage.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check safety interlock operation. Check for unusual operating noises. Check tire pressure. Check hydraulic hoses for damage. Check for fluid leaks. Check control operation. Check hopper. Clean wrapped material from brush. Check brush wear.1 Lubricate all grease fittings.2 Touch up damaged paint. 1.
Troubleshooting Condition Sweeper Not Picking Up Excessive Vibration Possible Causes Corrective Action 1. Brush damaged. 1. Replace brush. 2. Brush height may be too high. 2. Adjust brush height. See Brush Height Adjustment. 3. Front flap height might be too low or too high. 3. Adjust front flap height. See Front Flap Adjustment. 1. Check bearings on brush shaft. If they are excessively hot, they are probably damaged. 1. Replace any damaged bearings. 2. Foreign materials wrapped around brush.
Storage 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 2. Inflate tires to 12–1/2 psi. 3. Check all fasteners. Tighten as necessary. 4. Grease all grease fittings. Wipe off excess lubricant. 5. Check the condition of the brush. Replace as required.
Electrical Schematic 30
Hydraulic Schematic 31
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
