Form No. 3355–181 Rev B Pro Sweep 5200 Model No. 07065—Serial No.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supervisor’s Responsibilities . . . . . . . . . . . . . . . . . Before Operating . . . . . . . . . . . . . . . . . . . . . . . . . . While Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . While Dumping . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions. • Keep all shields, safety devices, and decals in place. If a shield, safety device, or decal becomes damaged, malfunctioning, or illegible, repair or replace it before operation is commenced. Also tighten loose nuts and bolts to ensure machine is in safe operating condition.
• Raising and lowering of hopper door could cause injury to bystanders or pets. Keep bystanders and pets a safe distance from hopper when operating to dump debris or when opening and closing hopper door. – Never transport the sweeper when the transport alarm and the light are activated. – Never transport the sweeper when it is in the offset position. • To avoid the risk of electrical shock, dump hopper only in area clear of overhead wires and other obstructions.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-1468 1. Read the Operator’s Manual. 108-0866 1. Crushing hazard—keep bystanders a safe distance from the sweeper arm. 108-0868 1. Warning—keep hands and feet out of the sweeper brush. 2. Tipping hazard—do not operate with the sweeper in the raised position on slopes greater than 5 degrees.
108-0862 1. Warning—read the Operator’s Manual, all operators must be trained before operating the machine, keep bystanders a safe distance from the machine. 2. Entanglement hazard, belts—stay away from moving parts, do not operate with covers removed. 108-0873 1. Thrown object hazard—keep bystanders a safe distance away. 108-0865 1. Warning—keep bystanders a safe distance from the machine when dumping sweeper. 108-0861 1. 2. 3. 4. 5. 6.
108-0863 1. Crushing hazard, Falling object hazard—keep bystanders and vehicles a safe distance from the machine when the sweeper is raised. 110-7998 1. Warning—Do not transport the attachment when the sweeper is raised and the light is illuminated; when the indicator light is off it is safe to transport the attachment. 7. Optional switch 2. Lower the sweeper 8. Move sweeper to 3. Raise the Sweeper operation position 4. Sweeper brush 9. Move sweeper to 5. On transport position 6. Off 110-7999 1.
Specifications General Specifications Features Symmetrical plastic hopper positioned between the outboard wheels. Large floatation tires, optimally placed to share GVW ”equally” when collecting cores. Positive tongue weight via sub frame pivot. Manual engage tongue offset and lock, Floating sweeper head (pitch and roll axis), Sweeping width 52 inches, Sweeper head close–proximity rubber flaps (Anti–dribble rubber side flaps & reduced–deposit rubber front flap).
Dimensions and Weights (approx.) Width 87” Height 79–1/2” Dump Height Clearance Length 68” Hopper Lowered – 68” Hopper Raised – 90–98” Empty Weight 1500 lb. Gross Vehicle Weight (GVW) 3500 lb. Note: Specifications and design subject to change without notice. Optional Equipment Tongue Offset Kit Model No. 07088 Brake Kit Model No.
Loose Parts Note: Use this chart as a checklist to ensure that all parts have been received. Without these parts, total setup cannot be completed. Description Qty. Use Hitch Tongue Hitch Pin Capscrew, 3/8–16 x 1–1/4 in. Nut, 3/8–16 1 1 1 1 Mount to the sweeper. Actuator Tab Actuator Arm Capscrew, 1/2–13 x 2–3/4 in. Flat Washer, .531 x .063 Nut, 1/2–13 Idler Pin 1 1 3 6 3 1 Mount to the sweeper and the hitch tongue.
Description Qty. Use Windrow Blade Mounting Assembly Capscrew, 7/16 x 3–1/4 in. Flatwasher Spacer Locknut Windrow Blade Flatwasher Spacer Locknut Chain Capscrew, 3/8 x 1–1/4 in. Locknut Snap Link 1 1 3 1 1 1 2 1 1 1 1 1 1 Mount windrow blade assembly CE Certificate Operators Manual Parts Catalog 1 1 1 Read before operating the sweeper Set Up Important Do Not attempt pulling the sweeper when loaded with material, with the standard Workman hitch. It is only rated to 1500 lbs.
Install the Hitch Tongue 1 1. Insert the rear end of hitch tongue between the mounting plates on the sweeper while aligning the mounting holes (Fig. 2). Note: The hose guides are to be positioned on top of hitch tongue. 2 2. Secure the hitch tongue to the mounting plates with a hitch pin (Fig. 2). 3. Secure the hitch pin in the mounting plates with a 3/8–16 x 1–1/4” capscrew and a 3/8–16 locknut (Fig. 2). 3 Figure 3 1. Sweeper frame 2. Rear actuator tab 2.
Install the Power Wire Harness 4. Install (2) J–Clips to the top of the transmission with a 8 mm x 2 screw (Fig. 5). 1. Route the ring terminal end of the power wire harness to the tow vehicle battery (Fig. 5 & 7). 3 1 5. Route the harness thru the left J–Clip as shown in figure 5. 6. Route the harness to the rear of the machine as shown in figure 6. 3 2 Figure 5 1. Power wire harness 2. J–clamp (2) 1 3. Wire ties Note: Keep the harness away from any hot or moving parts. Figure 6 1.
Mount the Sweeper To the Tow Vehicle 4 To assure proper debris pickup, make sure sweeper frame is parallel with the ground. 2 1. Position sweeper on a flat, level surface. 2. Back tow vehicle up to sweeper. 3. Adjust tow vehicle hitch to same level as sweeper hitch. The sweeper hitch tongue is to be parallel to the ground. 4. Connect sweeper hitch tongue to tow vehicle hitch with the hitch pin and hair pin cotter (Fig. 8). 1 1 3 2 Figure 9 1. Receiver assembly 2. Mounting assembly 3. Knob 4.
1 1 1 1 Front View Figure 12 1. Cable tie (6) 2 1 Figure 10 1. Receiver assembly 2. Knob 1 Route and Secure the Hydraulic Hoses and the Wire Harness Rear View Figure 13 1. Route the hydraulic hoses and wire harness thru the hose guides to the front of the hitch tongue (Fig. 11). 1. Cable tie (2) Install the Controller Box Harness 1. Remove the front and rear screws securing the right side of the dash plate to the center console on the Workman vehicle (Fig. 14). 1 2 2 1 Figure 11 1.
2. Using the previously removed dash screws and (2) new washers, mount (2) J–Clips to the dash as shown in figure 15. 4. Route the control box harness behind the passenger seat (Fig. 18). 1 1 Figure 15 1. J–Clip (2) Figure 18 3. Route the control box harness thru the J–Clips as shown in figures 16 & 17. 5. Route the control box harness between the ROPS and the back panel (Fig. 19).
6. Mount a J–Clip to the vehicle frame cross member with a 3/8–16 x 3/4” lg. capscrew as shown in figure 20. Route the harness thru the J–Clip as shown in figure 20. 9. Route the harness along the frame rail to the top of the transmission (Fig. 22) 1 1 1 Figure 22 1. Harness 10. Route the harness thru the right J–Clip as shown in figure 23. Figure 20 1. J–clip 7. Mount a J–Clip to the vehicle frame cross member with a 3/8–16 x 3/4” lg. capscrew as shown in figure 20.
Note: Mark the high pressure hose with a cable tie or something similar to identify the correct hose installation (Fig. 26). 1 1 2 Figure 26 Figure 24 1. High pressure hose 2. Cable tie 1. Control box harness Connect the Harness’ Connect the Hydraulic Hoses Connect the harness from the sweeper to the harness on the tow vehicle (Fig. 25). Connect the hydraulic hoses from the sweeper to the quick couplers on the tow vehicle (Fig. 25). 1 1 2 2 Figure 25 1. Hydraulic hoses 2.
Mount the Windrow Blades 3. Secure the chain to the blade mounting assembly with a 3/8 x 1–1/4” lg. capscrew and nut (Fig. 27). 1. Secure the blade mounting assembly to the left end of the sweeper frame with a 7/16 x 3–14” lg. capscrew, (3) flatwashers, a spacer and a locknut. Position components as shown in figure 27. 4. Secure the other end of the chain to the slot in the frame with the snap link (Fig. 27).There should be some slack in the chain when connected. 5.
Before Operating Adjust the Brush Height The sweeper should be adjusted so the brush tips slightly touch the surface but do not penetrate the turf. If the brush tips do penetrate the turf, improper debris pickup could result. Refer to the charts below for recommended sweeper settings.
1 3 3 4 2 1 5 Figure 30 1. Front flap Figure 29 1. Locknut 2. Height adjusting key 3. Roller height adjusting nuts 4. Roller height adjusting plate 5. Roller scraper adjusting nuts 1. Loosen the nuts securing the metal strap and the front flap to the brush housing (Fig. 31). 4. Loosen the roller height adjustment locknuts (Fig. 29). 5. Pull out the height adjustor key and move the rear roller up or down by sliding the roller height adjusting plate to the desired height (Fig. 29).
Know Your Controls Check the Torque of the Wheel Nuts Controller Box Warning Lift Switch Failure to maintain proper torque could result in failure or loss of wheel and could result in personal injury. Torque wheel lug nuts to 45–55 ft. lb. Toggle the lift switch (Fig. 33) upward to lower the hopper. Toggle the lift switch downward to raise the hopper. 1 1 3 4 2 Figure 33 1. Lift switch 2. Brush enable switch 3. Tongue offset switch location (optional) Figure 32 1. Lug nut 4.
Operation 4. Install hitch pin securing the actuator arm to the front actuator tab (Fig. 34). 5. Move sweeper back to transport position upon completion of sweeping. Warning Using the Hopper Safety Support ROTATING PARTS CAN CAUSE SERIOUS PERSONAL INJURY • Keep hands and feet away from sweeper reel while machine is running. • Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. • NEVER operate the machine with covers, shrouds, or guards removed.
Note: To maintain a straight line when sweeping, sight an object in the foreground. • Always try to make a long, continuous run with a slight overlap on the return run. • On turf areas, the brush will pick up turf cores, twigs, clippings, leaves, pine needles and cones, small debris. • The sweeper also grooms the turf. The brush combs through and lifts the grass for a uniform cut when mowed.
2. Engage the lift switch to raise and dump the hopper. Important Make sure the sweeper is secured to the tow vehicle hitch with the hitch pin and the clevis pin during dumping operation. 1 1 Figure 39 1. Front tie–downs Figure 38 3. Engage the lift switch to lower and close the hopper. Caution DUMPING HOPPER CAN CAUSE INJURY TO BYSTANDERS OR PETS. 1 • Keep bystanders and pets a safe distance from hopper when dumping hopper. 1 Figure 40 1.
Lubrication Lubricate the Fittings and the Bearings The sweeper has (11) grease fittings that must be lubricated regularly with No, 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
Figure 46 Figure 45 Maintenance Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure After first 10 hours • Torque wheel lug nuts. Every 25 hours • Clean reel drive area. Every 50 hours • Lubricate all grease fittings. Every 100 hours • Inspect condition of tires. • Replace brush Every 200 hours • Torque wheel lug nuts. • Replace front flap Every 600 hours or annually, whichever occurs first • Inspect hopper for damage.
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Check safety interlock operation. Check for unusual operating noises. Check tire pressure. Check hydraulic hoses for damage. Check for fluid leaks. Check control operation. Check hopper. Clean wrapped material from brush. Check brush wear.1 Lubricate all grease fittings.2 Touch up damaged paint. 1.
Troubleshooting Condition Sweeper Not Picking Up Excessive Vibration Possible Causes Corrective Action 1. Brush damaged. 1. Replace brush. 2. Brush height may be too high. 2. Adjust brush height. See Brush Height Adjustment. 3. Front flap height might be too low or too high. 3. Adjust front flap height. See Front Flap Adjustment. 1. Check bearings on brush shaft. If they are excessively hot, they are probably damaged. 1. Replace any damaged bearings. 2. Foreign materials wrapped around brush.
Storage 3. Check all fasteners. Tighten as necessary. 1. Thoroughly clean the sweeper so it is free of dirt, leaves and debris. 5. Check the condition of the brush. Replace as required. 4. Grease all grease fittings. Wipe off excess lubricant. 2. Inflate tires to 12–1/2 psi.
Electrical Schematic 31
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
