Form No. 3442-303 Rev A Dust-Control 66in Rake-O-Vac® Sweeper Model No. 07055—Serial No. 407700000 and Up Register at www.Toro.com.
Introduction This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. This machine is intended to be used by professional, hired operators in commercial applications. It is designed primarily for removing leaves, pine needles, and other light debris from large turf areas.
Servicing the Spark Plugs................................. 20 Remove Debris from the Engine ....................... 20 Fuel System Maintenance ................................... 21 Replacing the Fuel Filter ................................... 21 Electrical System Maintenance ........................... 21 Charging the Battery......................................... 21 Servicing the Battery......................................... 22 Drive System Maintenance ..................................
Safety • Do not put your hands or feet near moving This machine complies to the Machinery Safety Directive 2006/42/EC when you install the appropriate kit (Part No. 137-6600). • Do not operate the machine without all guards components of the machine. and other safety protective devices in place and working on the machine. • Keep the machine away from bystanders while it is moving. General Safety • Keep children out of the operating area. Never allow children to operate the machine.
decal121-2839 121–2839 decal121-2842 121–2842 1. Read the Operator’s Manual—1) Disconnect the hitch only when the hopper is empty; do not disconnect when the hopper is loaded or partially loaded. 2) Park the machine on a flat surface and chock the wheels when disconnected from the traction unit. 3) Shut off the engine and wait for all moving parts to stop before servicing the machine. 1. Warning—read the Operator’s Manual. 5. Warning—do not tow the vehicle in excess of 32 km/h (20 mph). 2.
decal119-0217 119–0217 1. Warning—shut off the engine; stay away from moving parts; keep all guards and shields in place. decal121-2836 decal133-8062 121–2836 133-8062 1. Stored energy hazard, hopper—do not disconnect when the hopper is loaded. 1) Unload the hopper. 2) Disconnect the hopper. decal13-2930 120–0250 1. Slow-moving vehicle decal121-2841 121–2841 1. Unlatched door hazard—door must be latched on both sides. Check both sides before loading the hopper. decal119-6807 119–6807 1.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Use Qty. 1 2 3 No parts required – Charge the battery. Hitch pin Lynch pin 1 1 Mount the machine to the traction unit. No parts required – Remove the machine from the traction unit. 4 CE Kit (ordered separately; refer to your authorized Toro distributor) 1 Installing the CE Kit (for use in CE-compliant countries).
3 Removing the Machine from the Traction Unit No Parts Required Procedure g018643 Figure 3 1. Jack 4. Lynch pin 2. Hitch plate 5. Hitch pin WARNING Disconnecting the machine from the traction unit may allow the machine to tip backward, causing injury. 3. Hitch tongue 4. Back the traction unit up to the machine. 5. Adjust the hitch tongue to the same level as the hitch of the traction unit as follows: Always empty the hopper before disconnecting the machine from the traction unit. 1.
Ignition Switch Product Overview The ignition switch, which is used to start and shut off the engine, has three positions: OFF, RUN, and START . Rotate the key clockwise to the START position to engage the starter motor. Release the key when the engine starts (Figure 5). The key will move automatically to the RUN position. To shut off the engine, rotate the key counterclockwise to the OFF position.
Tailgate Latch Rope Specifications Pull the tailgate latch rope to unlatch the tailgate when emptying the hopper (Figure 6). When the rope is not in use, wind it around the harness mount. Note: Specifications and design are subject to change without notice. g018727 Figure 6 1. Tailgate latch rope 2. Harness mount Tailgate Latch The tailgate latch is used to assist in the unlatching of the tailgate when emptying the hopper (Figure 7). g018708 Figure 7 1.
Operation Adding Fuel Before Operation Safety Fuel Recommendations • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). General Safety • Never allow children or untrained people to • Ethanol: Gasoline with up to 10% ethanol operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics.
Checking the Engine-Oil Level Service Interval: Before each use or daily (Check the oil when the engine is cold.) The engine is shipped with high-quality oil in the crankcase; however, the oil level must be checked before and after the engine is first started. Crankcase capacity is approximately 1.9 L (2 US qt) with the filter. Note: The best time to check the engine oil is when the engine is cool before it has been started for the day.
During Operation Safety • The maximum transport speed is 32 km/h (20 mph) with slower speeds required on hilly terrain. • The owner/operator can prevent and is responsible • Shut off the engine when dumping the contents for accidents that may cause personal injury or property damage. of the hopper. Do not stand directly behind the hopper.
Adjusting the Rake Depth Starting the Engine 1. Place all the controls in the OFF or DISENGAGED position. 2. Move the throttle lever midway between the SLOW and FAST position. 3. The flex tip reel should be adjusted to ensure that the rake tips slightly touch surface but do not penetrate the turf. Move the choke lever to the ON position. 1. Position the machine on a level surface. 2. Turn the depth-adjustment bolt until the rake slightly contacts the top of the turf grass.
Operating Tips After Operation Safety • Park the machine on a firm, level surface. Avoid General soft ground because the jack stand could sink and cause the machine to tip over. • Before starting to sweep, survey area to determine • Shut off the engine and remove the key. Wait for the best direction to sweep. all movement to stop and allow the machine to cool before adjusting or cleaning it. Note: To maintain a straight line when sweeping, sight of an object in the foreground.
Maintenance Important: Refer to your engine owner’s manual for additional maintenance procedures. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 50 hours • Change the engine oil and filter. Before each use or daily • Check the engine-oil level. (Check the oil when the engine is cold.) • Lubricate the bearings (In extremely dusty or dirty conditions) • Check the tire pressure. Every 25 hours • Lubricate the bearings. • Service the air cleaner.
• Do not overspeed the engine by changing the governor settings. To ensure safety and accuracy, have an authorized Toro distributor to check the maximum engine speed with a tachometer. • If major repairs are ever necessary or assistance is required, contact an authorized Toro distributor. • Altering this machine in any manner may affect the operation of the machine, performance, durability, or its use may result in injury or death. Such use could void the product warranty of The Toro® Company.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 25 hours Check the air-cleaner housing for damage, which could cause an air leak. Replace the air cleaner housing if it is damaged. Check the whole intake system for leaks, damage, or loose hose clamps. Removing the Air Filters g015269 Figure 12 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Release latches securing air-cleaner cover to air-cleaner body. Separate the cover from the body (Figure 14).
6. Changing the Engine Oil and Filter Inspect the primary filter for damage by looking into the filter while shining a bright light on the outside of the filter. Holes in the filter appear as bright spots. If the filter is damaged, discard it. Service Interval: After the first 50 hours Every 100 hours—Change the engine oil and filter. Servicing the Primary Air Filter Service Interval: Every 200 hours Note: Change the oil and filter more frequently when operating conditions are extremely dusty or sandy.
8. Pour the new oil through the center hole of the filter. Stop pouring when the oil reaches the bottom of the threads. 9. Allow a minute or 2 for the oil to be absorbed by filter material, then pour off the excess oil. 10. Apply a thin coat of new oil to the rubber gasket on the replacement filter. 11. Install the replacement filter to the filter adapter. Turn the oil filter clockwise until the rubber gasket contacts the filter adapter, then tighten the filter an additional 1/2 turn.
Fuel System Maintenance Electrical System Maintenance Replacing the Fuel Filter Charging the Battery Service Interval: Every 600 hours/Yearly (whichever comes first) WARNING Charging the battery produces gasses that can explode. Important: Do not install a dirty filter after it has been removed from the fuel line. 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Allow the machine to cool down. 3. Place a clean container under the fuel filter (Figure 17).
6. 7. 8. 9. 10. Servicing the Battery Insert the battery into the tray in the battery compartment. Position the battery so that the terminals are to the inside. Service Interval: Every 25 hours—Check the battery cable connections. Attach the positive cable (red cable from the ignition switch) to the positive (+) terminal. The battery cables must be tight on the terminals to provide good electrical contact.
Drive System Maintenance Belt Maintenance Tire Maintenance Refer to Preparing the Machine for Maintenance (page 17). Checking the Tire Pressure Note: It is not necessary to remove the upper belt guard (Figure 19) to check the belt tension. If you remove the belt guard, remove the 4 bolts, washers, and nuts securing the guard to the frame. Do not operate the machine without the guards in place.
Adjusting the Belts Adjusting the Impeller Drive Belt 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Loosen the engine mounting bolts (Figure 21). g018726 Figure 20 1. Impeller belt 3. Idler pulley 2. Jackshaft belt g015279 Figure 21 Inspecting the Impeller Drive Belt 1. Engine mounting bolts Check the tension by pressing the belt at the midspan of the impeller and clutch pulleys with 18 to 22 N (4 to 5 lb) of force. The belt should deflect 1.3 cm (1/2 inch).
6. Adjusting the Reel Drive Belt Whenever you adjust the impeller belt, also adjust the jackshaft belt; refer to Inspecting the Jackshaft Belt (page 24). 1. Remove the nut and bolt securing the idler pulley bracket (bolt in slotted hole in bracket) to the tension-adjusting bracket (Figure 24). Adjusting the Jackshaft Belt 1. Remove the 4 bolts, washers and nuts securing the upper shroud to the frame (Figure 19). 2.
Miscellaneous Maintenance Removing the Pulley 1. Remove the bolts and lockwashers 1 at a time and screw them into the adjoining holes (Figure 26). Changing the Rubber Flap Replace the rubber flap when it becomes worn or damaged. CAUTION Failing to chock the wheels may allow the machine to roll, which may cause personal injury. Change the rubber flap only on a flat, level surface and chock the wheels to prevent the machine from rolling. 1. Refer to Preparing the Machine for Maintenance (page 17). 2.
Replacing the Flex Tip Rake Tine Replacing the Rake Rod or Finger Plate 1. Refer to Preparing the Machine for Maintenance (page 17). 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Remove the bolt and locknut from 1 end of the rake rod (Figure 27). 2. Remove the tine retainer and slide the damaged tine out (Figure 28). g015286 Figure 27 1. Rake rod bolt and locknut 3. g015287 2. Locknut Figure 28 1. Finger plate 3.
Replacing the Brush Half Cleaning 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Remove the brush from the machine. 3. Loosen the clamps with an Allen wrench and remove it from the brush halves (Figure 29). Cleaning the Blower Housing WARNING Cleaning a blower housing while the impellers are moving may result in your hands coming into contact with a moving impeller, causing personal injury.
Storing the Machine Long-Term Storage Preparing the Machine for Storage 1. Refer to Preparing the Machine for Maintenance (page 17). 2. Store the machine in a clean, dry garage or storage area. 3. Wash grass, dirt, and grime from the external parts of the entire machine, especially cylinder-head fins of the engine and blower housing. If you are storing the machine for more than 30 days, prepare it as follows: 1. Refer to Preparing the Machine for Maintenance (page 17). 2.
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California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.