Form No. 3360–368 Rev B 66” Rake–O–Vac Sweeper Model No.
Oil Sweeper Jack . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Engine Oil and Filter . . . . . . . . . . . . . . . General Air Cleaner Maintenance . . . . . . . . . . . . . Servicing Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . Replacing Spark Plugs . . . . . . . . . . . . . . . . . . . . . . Removing Debris From Engine . . . . . . . . . . . . . . . Replace Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . Changing Rubber Flap . . . . . . . . . . . . . . . . . . . . .
Introduction This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note: emphasizes general information worthy of special attention. Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
• Keep all shields, safety devices and decals in place. If a shield, safety device or decal is malfunctioning, illegible, or damaged, repair or replace it before operating the machine. – Shift into neutral, stop prime mover and engage parking brake. – Shut engine off and wait for all movement to stop. The impeller may momentarily turn after other components have stopped. Use extreme caution when removing cover from blower housing. • Always wear substantial shoes.
• To be sure of optimum performance and safety, always purchase genuine TORO replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Such use could void the product warranty of The Toro Company. Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 67-5360 13-6410 13-7430 61-5950 13-2930 1.
92-8309 93-4041 6
Specifications Note: Specifications and design are subject to change without notice. Machine Drive Frame Kohler, 4 cycle air cooled 22 H.P. engine @ 3600 rpm, 41.1 cu. in. (674 cc) displacement. Oil capacity is 4 pints w/filter. Mechanical fuel pump. Gas tank capacity is 4 gallons. All welded structural rectangular 11 ga. tubing. Hitch Pin–type, 3/4” dia. vertically adjustable in 1” increments. Fan Centrifugal type–double inlet; 4 blade, 16” wide, 23–14” diameter, 3/16” thick, high tensile steel.
Setup Note: Determine the left and right side of the machine from the normal operating position. Qty. Description Operator’s Manual 1 Engine Operator’s Manual 1 Parts Catalog 1 Remove, Activate And Charge Battery Use Read before operating the machine. Warning Charging the battery produces gasses that can explode. 1. If Battery is not filled with electrolyte or activated, bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet and added to battery.
Warning Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. 1 • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. 3 23–1/2” 3. Attach the positive cable (red cable from ignition switch) to the positive (+) terminal. 4.
Before Operating 3. Pour oil into fill opening until the oil level is up to the “FULL” mark on the dipstick. Add the oil slowly and check the level often during this process. DO NOT OVERFILL Check Engine Oil 1 The engine is shipped with oil in the crankcase; however, the oil level must be checked before and after the engine is first started. Crankcase capacity is approximately 2 qt. with the filter.
Danger 1 In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1 in. (25 mm) below the bottom of the filler neck. This empty space in the tank allows gasoline to expand.
Adjust Rubber Flap 3. If tension is not 30–50 lbs., adjustment is made by tightening or loosening adjustment screw on counterbalance spring. For best debris pick up results, metal portion of front flap should be vertical to ground. 4. Perform this procedure on both sides of sweeper. 1. Move flat lever forward to lower flat. Note: Because of added weight of drive components, the R.H. spring will require a tighter setting than the L.H. spring.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Controls Flap Lever Move flap lever (Fig. 11) downward to engaged position and upward for disengaged position. Move lever to upward position when transporting machine. 3 2 1 Figure 12 1. Choke control 2. Ignition switch Reel Lever Push reel lever (Fig. 11) forward to raise flex tip reel. To lower flex reel, push lever forward until catch releases, then push to rear until lever hits STOP.
Operating Tips • Before starting to sweep, survey area to determine the best direction to sweep. 2 Note: To maintain a straight line when sweeping, sight of an object in the foreground. 1 • Always try to make a long, continuous run with a slight overlap on the return run. • On turf areas, the flex tip reel will pick up twigs, clippings, leaves, pine needles and cones, small debris (beverage cans, small bottles, paper plates, etc.). • The rake teeth are made of flexible nylon and easily changed.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important Refer to your engine operator’s manual for additional maintenance procedures. Lubrication The Rake–O–Vac has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Lubricate bearings after every 30 hours of operation or whenever machine is washed with water.
Changing Engine Oil and Filter Servicing Air Cleaner Change oil initially after the first 50 hours of operation, thereafter change oil and filter every 100 hours. 1. Release latches securing air cleaner cover to air cleaner body. Separate cover from body. Clean inside of air cleaner cover. 1. Park the machine on a level surface and turn the engine off. 2. Remove drain plug and let oil flow into drain pan. When oil stops, install drain plug.
Replacing Spark Plugs Replace Fuel Filter Replace spark plugs or reset gap after every 200 operating hours to assure proper engine performance and reduce exhaust emission level. Replace fuel filter after every 600 hours of operation. Correct spark plug to use is a Champion RC 12YC or equivalent. 2. Remove clamps securing fuel filter to fuel lines. 1. Place a clean container under fuel filter. Recommended air gap is .040”.
Cleaning Blower Housing Warning 1 Before removing any debris from blower housing, disengage P.T.O. drive, stop engine(s) and make certain all moving parts have stopped or personal injury may occur. 1. Make sure impeller has stopped rotating before removing access plates. 2. Loosen (2) wing nuts securing access plate. 3 2 Figure 24 1. Impeller belt 2. Jackshaft belt 3. Idler pulley Note: It is not necessary to remove upper belt guard (Fig. 25) to check belt tension.
2. To adjust belt tension: Jackshaft Belt • Loosen (4) engine mounting bolts. 1. Check tension by depressing belt at mid span of jackshaft and clutch pulleys with 4 to 5 lbs. of force. Belt should deflect .25 in. If deflection is incorrect, proceed to next step. If correct, continue operation. 2. To adjust belt tension: • Remove (4) capscrews, washers and nuts securing upper shroud to frame (Fig. 25).
Flex Tip Reel Removal • Reinstall guard. Make sure there is clearance between belt and belt guard. Removal of flex tip reel should be done on a hard and level surface. 1. Raise front of sweeper as high as possible by lowering jack. 2 2. Raise reel to highest position. 3. Remove lower belt guard (Fig. 28) and reel drive belt (Fig. 29). 4. Remove (2) capscrews, lockwashers and nuts securing reel shaft bearings to reel support arms on each side of sweeper. Lower flex tip reel to the ground. 1 5.
Note: Spacers should be re–installed whenever the thatcher is removed and either the brush or flex tip reel is mounted to sweeper. 6. Slide Thatcher into position and secure to reel support arms. 7. Align idler sprocket with jackshaft sprocket and thatcher sprocket. 8. Install No. 60 chain, included in kit. Lubricate with SAE 30 oil. Flex Tip Rake Rod Or Finger Plate Replacement 9. Push down on idler sprocket until desired chain tension is obtained. 1. Remove capscrew and locknut from one end of reel.
Flex Tip Rake Tine Replacement 1. Remove tine retainer and slide damaged tine out. 2 1 1 Figure 35 1. Clamp 3 3. Separate brush halves and discard damaged section(s). Figure 34 1. Finger plate 2. Tine retainer 3. Tine 2. Bend new tine in half and slide into position. 3. Place tine bracket over curved end of tine and fasten securely with capscrew and lockwasher. Figure 36 Brush Half Replacement 4. Install new brush section(s) by pushing together and secure both ends with brush clamps.
Changing Tires Warning 1. Park machine on a flat, level surface. Block other tire to prevent accidental rolling or injury. CALIFORNIA 2. Place jack under frame or axle shaft behind wheel and jack up wheel until it just contacts floor. Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Warning A 2000 lb.
The Toro General Commercial Products Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first.
