Form No. 3409-828 Rev E Workman® GTX Electric Utility Vehicle Model No. 07041—Serial No. 400000000 and Up Model No. 07043—Serial No. 400000000 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Maintaining the Tires ........................................ 41 Inspecting the Steering and Suspension Components ................................................. 41 Adjusting the Front Wheel Toe-in ...................... 42 Changing the Transaxle Fluid ........................... 43 Brake Maintenance ............................................. 43 Checking the Parking Brake ............................. 43 Adjusting the Parking Brake..............................
Before Operating Safety • This machine is designed to carry only you, the Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol, which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. • The machine meets the requirements of SAE J2258.
injury or death. Drive carefully. To prevent tipping or loss of control, take the following precautions: stop and inspect for damage. Repair all damage before resuming operation. • Lightning can cause severe injury or death. If – Use extreme caution, reduce speed, and maintain a safe distance around sand traps, ditches, creeks, ramps, any unfamiliar areas, or other hazards. lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter.
Operating on Hills Special Operation with the Multi-Passenger Kit Installed WARNING • With the multi-passenger kit installed, you must Operating the machine on a hill may cause tipping or rolling of the machine, or the batteries may run low and you could lose headway on the hill. This could result in personal injury. • Do not operate the machine on excessively steep slopes. • Do not accelerate quickly or slam the brakes when backing down a hill, especially with a load.
• When operating with a heavy load in the cargo machine, avoid sudden speed changes, which may initiate tipping or rolling of the machine. Do not slam on the brakes when rolling backward, as this may cause the machine to overturn. box, reduce your speed and allow for sufficient braking distance. Do not suddenly apply the brakes. Use extra caution on slopes.
Handling and Servicing Batteries • Do not allow metal tools to short between the • To reduce the potential for fire, keep the batteries • • and motor area free of excessive grease, grass, leaves, and accumulation of dirt. Always disconnect the battery cables before servicing any electrical components; refer to Disconnecting the Batteries (page 37). • • Note: Disconnecting all of the battery cables • • • • • isolates power from the electrical system. Battery electrolyte contains sulfuric acid.
injury or death. Such use could void the product warranty of The Toro® Company. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal99-7345 99-7345 1. Warning—read the Operator's Manual. decal131-8506 131-8506 2. Hot surface/burn hazard—stay a safe distance away from hot surfaces. 3.
decal120-9570 120-9570 1. Warning—stay away from moving parts, keep all guards and shields in place. decal131-8412 131-8412 1. Horn 2. Forward 3. Neutral 5. Off 6. On 7. Turning on—1) Sit in the driver's seat; 2) Disengage the parking brake; 3) Turn the key switch to the start position; 4) Push down on the pedal. 4. Reverse 8. Turning off—1) Release the pedal; 2) Engage the parking brake; 3) Turn the key switch to the stop position; 4) Remove the key from the key switch. decal131-8411 131-8411 1.
decal131-8527 131-8527 1. Performance mode 2. Eco mode decal131-8414 131-8414 decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. 2. The battery is almost charged. 4. Charger fault; refer to the charger manual for the fault codes. 11 1. Warning—read the Operator's Manual. 3. Tipping hazard—drive slowly across or up slopes; take turns slowly; do not exceed speeds of 25 kph (16 mph); drive slowly when hauling cargo; drive slowly on uneven terrain. 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Use 1 Steering wheel Steering wheel cover Washer (1/2 inch) Dust cover 1 1 1 1 Install the steering wheel (International models only). 2 No parts required – Check the fluid levels and tire pressure.
2 3 Checking the Fluid Levels and Tire Pressure Reading the Manual and Viewing the Safety Training Material No Parts Required Parts needed for this procedure: Procedure 1. 2. 3. 4. 1 Operator's Manual 1 Safety training material 1 Registration card Ensure that the batteries are charged; refer to Charging the Batteries (page 35).
Product Overview g034154 Figure 4 1. Hood latch 3. Cargo box 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-box lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-box-accessory mount 2. Parking-brake lever 4.
Controls g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal (Figure 6) to vary ground speed of the machine. Pressing down the accelerator pedal starts the machine. Pressing the pedal farther increases ground speed.
Parking-Brake Lever Direction Selector The parking-brake lever is located on the control panel (Figure 6). The direction selector is located to the left of the parking-brake lever. The direction selector has 3 positions: FORWARD , REVERSE, and NEUTRAL (Figure 6). Whenever you shut off the machine, engage the parking brake to prevent the machine from accidental moving. If the machine is parked on a steep grade, make sure that you engage the parking brake.
Key Switch Status-Indicator Light The key switch (Figure 6), is used to run and shut off the machine, and has 2 positions: ON and OFF. Rotate the key clockwise to the ON position to operate the machine. When the machine is stopped, rotate the key counterclockwise to the OFF position to shut off the machine. Remove the key whenever you leave the machine. The status-indicator light is located to the right of the parking-brake lever on the control panel (Figure 6).
Specifications Note: Specifications and design are subject to change without notice. Base weight Dry 633 kg (1,395 lb) Rated capacity (on level ground) 544 kg (1,200 lb) total, including 90.
Operation CAUTION machine from the normal operating position. If a load is concentrated near the back of the cargo box when you release the latches, the box may unexpectedly tip open, injuring you or bystanders. Think Safety First • Center loads in the cargo box, if possible. Carefully read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury.
Opening the Tailgate Raising the Cargo Box to the Service Position 1. Ensure that the cargo box is down and latched. 1. Pull the lever on left, inside of the cargo box toward you and lift the cargo box up (Figure 11). 2. Using both hands, raise the tailgate using the ridge near the top of the tailgate (Figure 13). 2. Pull prop rod into the service position detent slot, securing the box for maintenance (Figure 12). 3.
Closing the Tailgate Using the Rear Cargo Box Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo box of the machine, some of the material that you unloaded may have lodged in the hinge area of the tailgate. Perform the following steps before closing the tailgate. 1. Remove as much of the material from the hinge area as possible. 2. Rotate the tailgate to approximately the 45° position (Figure 14).
Understanding and Using the Battery System Performing Pre-Starting Checks Service Interval: Before each use or daily Check the following items each time you begin using the machine for the day: • Ensure that the batteries are charged before using the machine; Charging the Batteries (page 35). • Check the water level in the batteries; Checking the Water Level of the Batteries (page 36).
After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. • Depth of discharge between charge cycles—the deeper the batteries are discharged on a regular basis between charges, the shorter the service life the batteries will have. • Charge frequency—fully charge the batteries whenever possible.
Stopping the Machine When only the second bar from the left remains on the battery-discharge indicator, it is a good time to charge (Figure 19). Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can overheat the motor or drain the batteries. 1. Remove your foot from the accelerator pedal. 2.
Loading the Cargo Box See the following table for load volume limits with various materials: Use the following guidelines when loading the cargo box and operating the machine: Material Density Maximum Cargo Box Capacity (on level ground) • Observe the weight capacity of the machine and limit the weight of the load that you carry in the cargo box as described in Specifications (page 18) and on the gross vehicle weight tag of the machine.
Towing a Trailer The machine is capable of pulling trailers. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either the machine or the trailer can cause poor performance or damage to the brakes, axle, motor, transaxle, steering, suspension, body structure, or tires. Always load a trailer with 60% of the cargo weight in the front of the trailer. This places approximately 10% of the gross trailer weight (GTW) on the tow hitch of the machine.
Maintenance Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link. Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 100 hours • Perform the breaking in a new machine guidelines. Before each use or daily • Perform the pre-starting checks.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check the water level of the batteries. Check brake-fluid level. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Lubricate all grease fittings. Touch up damaged paint.
Pre-Maintenance Procedures off the ground, with the rear axle supported on jack stands. • The lifting point at the front of the machine is at the front of the frame behind the towing tongue (Figure 22). Maintaining the Machine under Special Operating Conditions If the machine is subjected to any of the conditions listed below, maintenance should be performed twice as frequently.
Accessing the Hood Raising and Lowering the Seat Assembly Raising the hood 1. To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 25). Lift up the handle of the rubber latches at each side of the hood (Figure 24). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 25). g034045 Figure 24 2. Raise the hood. g190066 Figure 25 Closing the Hood 1.
Lubrication Removing the Seat Assembly 1. Push the seat assembly forward to the raised position (Figure 25). 2. Slide the seat assembly to the side out of the pins, and lift the seat assembly upward (Figure 26). Greasing the Machine Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: No. 2 lithium grease 1.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 30). g033047 Figure 31 1. Flange-head bolts (3/8 x 3/4 inch) 3. Caliper bracket (brake assembly) 2. Spindle 4. Remove the dust cap from the hub (Figure 32). g033046 Figure 30 1. Hub 3. Lug nut 2. Wheel g192346 3.
Greasing the Wheel Bearings 1. Remove the outboard bearing and bearing race from the hub (Figure 34). g192347 Figure 33 1. Spindle 2. Hub and rotor assembly 7. Wipe clean the spindle with a rag. 8. Repeat steps 1 through 7 to the hub and rotor at the other side of the machine. g033050 Figure 34 1. Seal 4. Bearing cavity (hub) 2. Inboard bearing 5. Outboard-bearing race 3. Inboard-bearing race 6. Outboard bearing 2. Remove the seal, inboard bearing from the hub (Figure 34). 3.
Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 35). g192345 Figure 36 g192344 1. Cotter pin Figure 35 1. Nut retainer 4. Outer bearing 2. Spindle nut 5. Hub, rotor, inner bearing, race, and seal 6. Spindle 3. Tab washer 3. Dust cap 2. Nut retainer 9. Install the cotter pin and bend each legs around the retainer (Figure 36). 10. Install the dust cap onto the hub (Figure 36).
Cleaning the Batteries Electrical System Maintenance Service Interval: Every 25 hours 1. Ensure that all the battery caps are tight. 2. Use a paper towel to clean the batteries. 3. If the battery terminals are corroded, clean them with a solution of 4 parts water and 1 part baking soda. Also, clean the posts and cable clamps with a post and clamp cleaner.
3. Connect a 16 gauge (or larger diameter), 2.5 m (8.2 ft) or shorter charger cord to the charging receptacle on the machine (Figure 37). Refer to the following table and Figure 37 for information on the meanings of the varying colors of the charger-status light. Note: Ensure that the charger-voltage setting matches the voltage at the power outlet being used.
g034218 Figure 38 1. Battery eyelet 4. If the eyelets are white, you must add distilled or deionized water to the batteries; refer to Adding Distilled or Deionized Water to the Batteries (page 37). g034255 Figure 39 1. Water-fill port 3. Water hand pump 2. Hand-pump connector Adding Distilled or Deionized Water to the Batteries Service Interval: Every 25 hours/Every 2 weeks (whichever comes first) 5.
Replacing the Batteries 1. Remove all of the battery-interconnect cables from the batteries. 2. Remove the battery retainers located between the batteries. 3. Remove all of the batteries and recycle them according to your local codes. 4. Assemble new batteries into the machine at the locations from where you removed batteries in step 3. Note: Pay attention to the battery polarity when installing the new batteries (Figure 40). g034412 5.
Maintaining the Headlights batteries to the point of being unusable, even if the batteries are new. Replacing the Bulbs Replacing the Fuses CAUTION There is 1 fuse in the electrical system; the other slots are open for options. They are located under the seat assembly behind a battery on the right side of the machine (Figure 41).
Note: Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper. with the slots in the headlight housing (Figure 42). 6. 7. 8. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 42). Connect the electrical connector for the harness to the connector of the new lamp assembly (Figure 42). Connect the batteries and close the hood; refer to Connecting the Batteries (page 38). 7. Secure the headlight assembly with the speed clips that you removed in step 4.
Drive System Maintenance Inspecting the Steering and Suspension Components Maintaining the Tires Service Interval: Every 100 hours—Inspect the steering and suspension for loose or damaged components. Service Interval: Every 100 hours—Check the condition of the tires and rims. Inspect the tires an rims for signs of wear and damage. With the steering wheel at the centered position (Figure 44), turn the steering wheel to the left or right.
Adjusting the Front Wheel Toe-in 3. Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires (Figure 47). Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel toe-in. Important: You need Toro Tool No. 6010 from your Toro Distributor to perform this procedure. The toe-in should be 0 +/– 3 mm (0 +/– 1/8 inch).
Brake Maintenance Changing the Transaxle Fluid Checking the Parking Brake Service Interval: Every 100 hours Every 800 hours/Yearly (whichever comes first) 1. Engage the parking brake by pulling the parking-brake lever toward you, until you feel tension. 2. If you do not feel tension when pulling the parking-brake toward you within 11.4 to 16.5 cm (4-1/2 to 6-1/2 inches) from the “P” symbol on the dash, then you need to adjust the parking brake; refer to Adjusting the Parking Brake (page 43).
8. Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 43). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your Authorized Toro Service Dealer for assistance. Checking the Brake-Fluid Level g002136 Figure 52 1. Brake-fluid reservoir Service Interval: Before each use or daily Check the brake-fluid level before the motor is first used. 4. Brake Fluid Type: DOT 3 1.
Changing the Brake Fluid Chassis Maintenance Service Interval: Every 1,000 hours Adjusting the Cargo-Box Latches Contact your authorized Authorized Toro Service Dealer. If the cargo-box latch is out of adjustment, the cargo box vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo box snugly to the chassis. 1. Verify that the cargo box is latching. Note: If the cargo box does not latch, the box-latch striker is likely too low.
Cleaning Washing the Machine Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when washing the machine; however, the hood will lose some of its luster. Important: Pressurized water is not recommended when washing the machine. It may damage the electrical system, loosen important decals, or wash away necessary grease at friction points.
Storage 1. Park the machine on a level surface, engage the parking brake, shut off the machine, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. 3. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Machine-Status Light Flash Pattern Problem Possible Cause Corrective Action The machine-status light is always illuminated. 1. The system is functioning properly. 1. None The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in FORWARD or REVERSE position. 1. Disengage the parking brake. 2. A drive-switch fault occurred.
Problem The machine-status light flashed 11 times. Possible Cause Corrective Action 1. A motor-encoder fault occurred. 1. Check the motor-encoder (speed sensor) wiring. 2. Exceeded the maximum motor speed. 2. Turn the key switch to the OFF position, wait a few seconds, turn the key switch to the ON position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault occurred. 1. Contact your Authorized Toro Service Dealer.
Notes:
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
The Toro Warranty Electric Workman A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. Where a warrantable condition exists, we will repair the Product at no cost to you including diagnostics, labor, parts, and transportation.
