Form No. 3416-503 Rev E Workman® GTX Electric Utility Vehicle Model No. 07041—Serial No. 401061654 and Up Model No. 07043—Serial No. 401160341 and Up Register at www.Toro.com.
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. WARNING CALIFORNIA Proposition 65 Warning The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Contents Maintaining the Batteries .................................. 36 Replacing the Fuses ......................................... 40 Maintaining the Headlights ............................... 40 Drive System Maintenance .................................. 42 Maintaining the Tires ........................................ 42 Inspecting the Steering and Suspension Components ................................................. 42 Adjusting the Front Wheel Alignment ................
Safety • Know how to stop the machine and shut off the Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death.
Multi-Passenger Safety • Look behind and down before reversing the machine to be sure of a clear path. • You must account for the extra passengers • Do not drive the machine near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge gives way.
of the machine to prevent the load from shifting. Take extra care when hauling loads that shift easily (e.g., liquids, rock, sand, etc.). • Avoid stopping on a slope, especially with a load. Stopping while going down a slope takes longer than stopping on level ground. If you must stop the machine, avoid sudden speed changes, which can cause the machine to tip or roll over. Do not engage the brakes suddenly when rolling rearward, as this may cause the machine to overturn.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal99-7345 99-7345 1. Warning—read the Operator's Manual. 2. Hot surface/burn hazard—stay a safe distance away from the hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place.
decal131-8414 131-8414 decal131-8412 131-8412 1. Horn 2. Forward 3. Neutral 4. Reverse 5. Off 6. On 7. Turning on—1) Sit in the driver's seat; 2) Disengage the parking brake; 3) Turn the key switch to the start position; 4) Push down on the pedal. 8. Turning off—1) Release the pedal; 2) Engage the parking brake; 3) Turn the key switch to the stop position; 4) Remove the key from the key switch. 8 1. Warning—read the Operator's Manual. 3.
decal131-8527 131-8527 2. Eco mode 1. Performance mode decal131-8495 131-8495 1. The battery is empty. 3. The battery is charged. 2. The battery is almost charged. 4. Charger fault; refer to the charger manual for the fault codes. decal131-8551 131-8551 3. Optional lift kit (15 A) 1. Read the Operator’s Manual for fuse information. 2. Horn (30 A) 4. Main power (10 A) decal131-8506 131-8506 1. Solid light—unit is prepared for operation. decal131-8598 2.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 Description Qty. Use Steering wheel Steering wheel cover Washer (1/2 inch) Dust cover 1 1 1 1 Install the steering wheel (International models only). No parts required – Check the fluid levels and tire pressure. No parts required – Burnish (break-in) the brakes.
2 4 Checking the Fluid Levels and Tire Pressure Reading the Manual and Viewing the Setup Material No Parts Required Parts needed for this procedure: Procedure 1. Check the water level in the batteries before you operate the machine; refer to Checking the Water Level of the Batteries (page 38). 2. Ensure that the batteries are charged; refer to Charging the Batteries (page 36). 3. Check the brake-fluid level before you operate the machine; refer to Checking the Brake-Fluid Level (page 45). 4.
Product Overview g034154 Figure 4 1. Hood latch 3. Cargo bed 5. Battery charger 2. Steering wheel 4. Towing tongue 6. Cargo-bed lever g034544 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4.
Controls Control Panel g034161 Figure 6 1. Light switch 7. Parking-brake lever 2. Hour meter 8. Brake pedal 3. Battery-discharge indicator 9. Accelerator pedal 4. Horn button (International models only) 10. USB power point 5. Gear-shift selector 11. Status-indicator light 6. Key switch Accelerator Pedal Brake Pedal Use the accelerator pedal (Figure 6) to vary ground speed of the machine. Pressing down the accelerator pedal starts the machine. Pressing the pedal farther increases ground speed.
Parking-Brake Lever Direction Selector The parking-brake lever is located on the control panel (Figure 7). The direction selector is located to the left of the parking-brake lever. The direction selector has 3 positions: FORWARD , REVERSE, and NEUTRAL (Figure 6). Whenever you shut off the engine, engage the parking brake to prevent the machine from accidentally moving. If the machine is parked on a steep grade, ensure that you engage the parking brake.
Key Switch Status-Indicator Light Use the key switch (Figure 6), to run and shut off the machine. The status-indicator light is located to the right of the parking-brake lever on the control panel (Figure 6). The key switch has 2 positions: ON and OFF. Rotate the key clockwise to the ON position to operate the machine. When you stop the machine, rotate the key counterclockwise to the OFF position to shut off the machine. Remove the key whenever you leave the machine.
Specifications Note: Specifications and design are subject to change without notice.
Operation Operating the Cargo Bed Note: Determine the left and right sides of the machine from the normal operating position. Raising the Cargo Bed to the Dump Position CAUTION WARNING A raised bed full of material without the proper safety support may lower unexpectedly. Working under an unsupported raised bed could injure you or others. A raised bed could fall and injure persons that are working beneath it.
Raising the Cargo Bed to the Service Position 1. Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 11). 2. Pull prop rod into the service position detent slot to secure the bed for maintenance (Figure 12). Lowering the Cargo Bed WARNING g034019 Figure 11 1. Cargo-bed lever The weight of the bed may be heavy. Hands or other body parts could be crushed. 2. Keep your hands and other body parts away when lowering the bed.
Opening the Tailgate Closing the Tailgate 1. Ensure that the cargo bed is down and latched. 2. Using both hands, raise the tailgate using the ridge near the top of the tailgate (Figure 13). 3. Lower the tailgate until it is flush with the bottom of the cargo bed (Figure 13). If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded may have lodged in the hinge area of the tailgate.
Using the Rear Cargo Bed Accessory Mount Performing Daily Maintenance Use the rear cargo bed accessory mount to attach accessories to the rear of the machine. Before starting the machine each day, perform the Each Use/Daily procedures listed in Daily Maintenance Checklist (page 27). Capacity: 45 kg (100 lb) 1. Loosen the “T” handle by rotating it clockwise (Figure 15).
Understanding and Using the Battery System After the break-in period, the battery maintains a high capacity for many cycles. The number of cycles that a battery performs depends on the following: • Battery maintenance—improper maintenance severely reduces the life of the batteries. Understanding Deep-Cycle Batteries • Depth of discharge between charge cycles—the deeper the batteries are discharged on a regular basis between charges, the shorter the service life the batteries will have.
Using the Battery System If you continue to use the machine with only 2 bars remaining, bars 1 and 2 alternately flash. When your batteries are fully charged, the tenth bar (far right) illuminates on the battery-discharge indicator (Figure 19). Important: When only the second bar from the left remains on the battery-discharge indicator, the machine may enter a reduced-speed mode; this mode aids in protecting the batteries, but prolonged operation in this mode can damage the batteries and/or the machine.
Stopping the Machine Loading the Cargo Bed Important: When stopping the machine on an incline, use the service brakes to stop the machine and engage the parking brake to hold the machine in place. Using the accelerator to stall the machine on the hill can overheat the motor or drain the batteries. Use the following guidelines when loading the cargo bed and operating the machine: 1. Remove your foot from the accelerator pedal. 2.
Refer to the following table for load volume limits with various materials: Material Density Maximum Cargo Bed Capacity (on level ground) Gravel, dry 1522 kg/m3 (95 lb/ft3) Full Gravel, wet 1922 kg/m3 (120 lb/ft3) 3/4 Full Sand, dry 1442 kg/m3 (90 lb/ft3) Full Sand, wet 1922 kg/m3 (120 lb/ft3) 3/4 full g034029 Wood 721 kg/m3 (45 lb/ft3) Full Bark <721 kg/m3 (<45 lb/ft3) Full Earth, packed 1602 kg/m3 (100 lb/ft3) 3/4 Full (approximately) Figure 21 1.
Towing the Machine Towing a Trailer In case of an emergency, you can tow the machine for a short distance; however, this should not be a standard operating procedure. The machine is capable of pulling trailers. 2 types of tow hitches are available for the machine, depending on your application. Contact your Authorized Toro Distributor for details. WARNING When hauling cargo or towing a trailer, do not overload your machine or trailer.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link. WARNING Failure to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions.
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check brake and parking brake operation. Check gear shift/neutral operation. Check the water level of the batteries. Check brake-fluid level. Check unusual operating noises. Check tire pressure. Check fluid leaks. Check instrument operation. Check accelerator operation. Lubricate all grease fittings. Touch up any damaged paint.
Pre-Maintenance Procedures lever in the float position. If the bed must be in raised position, secure it with the safety support. • Carefully release pressure from components with stored energy. • To ensure that the entire machine is in good WARNING condition, keep all the nuts, bolts, and screws properly tightened. Raise the cargo bed before performing maintenance. A raised cargo bed can fall and injure persons that are underneath it.
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. g034407 Figure 25 • Always remove the key from the key switch before getting off the machine. 1. Rear lifting points • Block the tires when the machine is supported by lifting equipment. • Use jack stands to support the machine once you have lifted it.
Accessing the Hood Raising and Lowering the Seat Assembly Raising the Hood 1. To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 27). Lift up the handle of the rubber latches on each side of the hood (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 27). g008402 Figure 26 2. Raise the hood. Closing the Hood 1. Gently lower the hood. 2.
Lubrication Removing the Seat Assembly 1. Push the seat assembly forward to the raised position (Figure 27). 2. Slide the seat assembly to the side out of the pins, and lift the seat assembly upward (Figure 28). Greasing the Machine Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. Grease the machine more frequently when using it for heavy-duty operations. Grease Type: No. 2 lithium grease 1.
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 32). g033047 Figure 33 1. Flange-head bolts (3/8 x 3/4 inch) 3. Caliper bracket (brake assembly) 2. Spindle 4. Remove the dust cap from the hub (Figure 34). g033046 Figure 32 1. Hub 3. Lug nut 2. Wheel g192346 3.
Greasing the Wheel Bearings 1. Remove the outboard bearing and bearing race from the hub (Figure 36). g192347 Figure 35 1. Spindle 2. Hub and rotor assembly 7. Wipe clean the spindle with a rag. 8. Repeat steps 1 through 7 to the hub and rotor at the other side of the machine. g033050 Figure 36 1. Seal 4. Bearing cavity (hub) 2. Inboard bearing 5. Outboard-bearing race 3. Inboard-bearing race 6. Outboard bearing 2. Remove the seal, inboard bearing from the hub (Figure 36). 3.
Installing the Hub and Rotor 1. Apply a light coat of the specified grease to the spindle (Figure 37). g192345 Figure 38 g192344 1. Cotter pin Figure 37 1. Nut retainer 4. Outer bearing 2. Spindle nut 5. Hub, rotor, inner bearing, race, and seal 6. Spindle 3. Tab washer 3. Dust cap 2. Nut retainer 9. Install the cotter pin and bend each legs around the retainer (Figure 38). 10. Install the dust cap onto the hub (Figure 38).
Electrical System Maintenance – Do not use an open flame to check the level or leakage of battery electrolyte. – Wear proper eye, hand, and face protection. – Do not lean over the batteries at any time. Electrical System Safety – Avoid breathing in battery fumes. – Fill the batteries where clean water is always available for flushing the skin. WARNING – If you get electrolyte on your skin or eyes, flush the affected area for 20 minutes with clean water. Remove affected clothing.
Cleaning the Batteries electrolyte, immediately disconnect the charger power cord from the power outlet. Have the machine serviced by an authorized Toro distributor before using it again. Service Interval: Every 25 hours 1. Ensure that all the battery caps are tight. 2. Use a paper towel to clean the batteries. 3. If the battery terminals are corroded, clean them with a solution of 4 parts water and 1 part baking soda. Also, clean the posts and cable clamps with a post and clamp cleaner.
3. Connect a 16 gauge (or larger diameter), 2.5 m (8.2 ft) or shorter charger cord to the charging receptacle on the machine (Figure 39). Refer to the following table and Figure 39 for information on the meanings of the varying colors of the charger-status light. Note: Ensure that the charger-voltage setting matches the voltage at the power outlet being used.
Checking the Water Level of the Batteries key, and raise cargo bed; Raising the Cargo Bed to the Dump Position (page 17). Service Interval: Before each use or daily 1. Park the machine on a level surface, engage the parking brake, shut off the machine, remove the key, and raise cargo bed; Raising the Cargo Bed to the Dump Position (page 17). 2. Raise the seat assembly to access the batteries; refer to Raising and Lowering the Seat Assembly (page 30). 3.
Connecting the Batteries Disconnecting the Batteries 1. Raise the cargo bed, turn the key switch to the OFF position, and remove the key. 1. Ensure that the battery terminals are clean and free of oxidation. 2. Disconnect the main negative-battery cable (black) that connects the bank of batteries to the ground point of the machine (Figure 42). 2. Connect the main positive-battery cable (red) between the bank of batteries and the machine (Figure 42).
Replacing the Fuses Maintaining the Headlights There is 1 fuse in the electrical system; the other slots are open for options. They are located under the seat assembly behind a battery on the right side of the machine (Figure 43). Optional lift kit—open 15 A Main power 10 A Horn—optional (standard on International models only) 30 A Replacing the Bulbs CAUTION If you install a higher wattage bulb than the system is designed for, you may damage the 12 V power supply, or at a minimum, blow the fuse.
Note: Ensure the adjustment posts are lined up with the holes in the mounting bracket behind the bumper. with the slots in the headlight housing (Figure 44). 6. 7. 8. Secure lamp assembly by turning it 1/4 turn clockwise (Figure 44). Connect the electrical connector for the harness to the connector of the new lamp assembly (Figure 44). Connect the batteries and close the hood; refer to Connecting the Batteries (page 39). 7. Secure the headlight assembly with the speed clips that you removed in step 4.
Drive System Maintenance Inspecting the Steering and Suspension Components Maintaining the Tires Service Interval: Every 100 hours—Inspect the steering and suspension for loose or damaged components. Service Interval: Every 100 hours—Check the condition of the tires and rims. Inspect the tires an rims for signs of wear and damage. With the steering wheel at the centered position (Figure 46), turn the steering wheel to the left or right.
Adjusting the Front Wheel Alignment Adjusting the Front Wheel Toe-in Important: Before adjusting toe-in, ensure that the camber adjustment is as close to neutral as possible; refer to Adjusting the Camber (page 43). Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front wheel camber and toe-in. 1. Preparing to Adjust Camber or Toe-in 1. Check the tire pressure to ensure that the front tires are inflated to 82 kPa (12 psi). 2.
Checking the Transaxle-Fluid Level Changing the Transaxle Fluid Service Interval: Every 100 hours—Check the transaxle-fluid level. Service Interval: Every 100 hours—Check the transaxle for leaks. Every 800 hours/Yearly (whichever comes first)—Change the transaxle fluid. 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the motor and remove the key. Fluid Type: SAE 10W-30 (API service SJ or higher) 4. Remove the fill plug on the transaxle (Figure 51).
Brake Maintenance 8. Checking the Parking Brake 1. Engage the parking brake by pulling the parking-brake lever toward you, until you feel tension. 2. If you do not feel tension when pulling the parking-brake toward you within 11.4 to 16.5 cm (4-1/2 to 6-1/2 inches) from the “P” symbol on the dash, then you need to adjust the parking brake; refer to Adjusting the Parking Brake (page 45). Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 45).
Replacing the Service and Parking-Brake Pads Service Interval: Every 400 hours Contact your authorized Authorized Toro Service Dealer to inspect and possibly replace the service and parking-brake pads. Changing the Brake Fluid g002136 Figure 55 1. Brake-fluid reservoir 4. Service Interval: Every 1,000 hours 2. Minimum line Contact your authorized Authorized Toro Service Dealer. If the fluid level is low, perform the following: A.
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Latches Washing the Machine Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when washing the machine; however, the hood will lose some of its luster. If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and down as you drive the machine. You can adjust the latch posts to make the latches hold the cargo bed snugly to the chassis. 1.
Battery Storage Storage 1. Park the machine on a level surface, engage the parking brake, shut off the machine, and remove the key. 2. Clean dirt and grime from the entire machine, including the outside of the motor housing. Important: You can wash the machine with mild detergent and water. Do not use high pressure water to wash the machine. Pressure washing may damage the electrical system or wash away necessary grease at friction points.
Troubleshooting Machine-Status Light Flash Pattern Problem Possible Cause Corrective Action The machine-status light is always illuminated. 1. The system is functioning properly. 1. None The machine-status light flashed 1 time. 1. There is a controller-configuration fault. 1. Contact your Authorized Toro Service Dealer. The machine-status light flashed 2 times. 1. The parking brake is engaged while in FORWARD or REVERSE position. 1. Disengage the parking brake. 2. A drive-switch fault occurred.
Problem The machine-status light flashed 11 times. Possible Cause Corrective Action 1. A motor-encoder fault occurred. 1. Check the motor-encoder (speed sensor) wiring. 2. Exceeded the maximum motor speed. 2. Turn the key switch to the OFF position, wait a few seconds, turn the key switch to the ON position, and check for normal operation. The machine-status light flashed 12 times. 1. A controller-configuration fault occurred. 1. Contact your Authorized Toro Service Dealer.
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The Toro Warranty Electric Workman A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. Where a warrantable condition exists, we will repair the Product at no cost to you including diagnostics, labor, parts, and transportation.
