Form No. 3410-340 Rev A Deluxe PVC or Fabric Seat Kit T4240, CT2240, LT-F3000, LT3240, LT3340, R3240T, or Groundsmaster® 3400 Traction Unit Model No. 02865—Serial No. 316000001 and Up Model No. 02866—Serial No. 316000001 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
1 Preparing to Install the Seat Kit No Parts Required Preparing the Machine g037031 Figure 2 1. Park the machine on a level surface. 1. Platform-latch handle 2. Shut off the mower cutting units. 3. Raise the cutting units. 2. Padlock 3. Move the handle forward to unlatch the platform from the chassis of the machine (Figure 3). 4. Latch the cutting units, if applicable. 5. Engage the parking brake, shut off the engine, and wait for all moving parts to stop. 6. Remove the key from the key switch.
g037058 Figure 4 Raising the Operator’s Platform (Models 30651, 30654, 30657, and 30659) Move the platform latch handle to the unlock position and tilt the operator’s platform forward as shown in Figure 5. g036770 Figure 5 Model 30659 shown Disconnecting the Battery 1. Lift the cover of the of the negative battery cable (Figure 6). Note: Lifting the cover will loosen the battery cable terminal from the negative battery post. g037057 Figure 6 2.
Removing the Storage Compartment (Models 30651, 30654, 30657, and 30659) 2 1. Open the cover of the storage compartment (Figure 7). Removing the Seat No Parts Required Procedure Seat weight: 38 kg (84 lb) Note: Have another person help you remove the seat. 1. Disconnect the connector for the seat-switch wire harness from the connector of the machine wire harness (Figure 8). g036777 Figure 7 1. Storage compartment 4. Flange (step) 2. Washer 5. Storage-compartment bracket 3. Knob 2.
g037076 g036780 Figure 10 1. Bolt (8 x 25 mm) 3. Locknut (8 mm) 2. Seat platform 4. Washer (8 mm) g037047 Figure 9 1. Tabs (seat-base boot) B. 4. While supporting the seat, remove the 4 washers (8 mm) and 4 locknuts (8 mm) that secure the seat to the seat platform (B of Figure 10). 2. Slots (seat-base channel) Note: Do not remove the 4 bolts (8 x 25 mm) from the holes in the seat and seat platform.
Note: Discard the 4 bolts (8 x 25 mm), 4 locknuts (8 mm), and 4 washers (8 mm). 3 Preparing the New Seat (Model 02750) Parts needed for this procedure: 1 Seat Procedure Important: This procedure is required only for Model 02750. Note: In this procedure, you will remove the static seat belt from the old seat and install the seat belt onto the new seat. 1. Remove the covers and bolts that secure the static seat belt from the old seat (Figure 11). g036794 Figure 12 1. Seat (new) 4. Bushing 2.
4 Installing the Seat Parts needed for this procedure: 10 Washer (8 x 17 mm) 4 Cap screw (8 x 40 mm) 4 Nut—plain (8 mm) 2 Washer (5/16 x 1) 4 Locknut (8 mm) 4 Cap screw (8 x 25 mm) g037028 Figure 14 Assembling the Seat to the Platform (Model 02750) 1. Cap screw (8 x 40 mm) 3. Nut—plain (8 mm) 2. Washer (8 x 17 mm) 4. Flange (seat-bottom plate) 3. Align the 4 cap screws (8 x 40 mm) of the new seat with the holes in the operators platform (Figure 15). Seat weight: 40 kg (88 lb) 1.
6. Assemble the 2 locknuts (8 mm) and 2 washer (8 x 17 mm) at the 2 rear cap screws by hand (Figure 15). 7. Fully raise the platform. 8. Torque the locknuts and cap screws to 27 N∙m (20 ft-lb). Assembling the Seat to the Platform (Models 30651, 30654, 30657, and 30659) 1. At the bottom plate of the new seat, locate the seat-mounting holes for your machine (Figure 16). g037029 Figure 17 1. Cap screw (8 x 25 mm) 3. Flange (seat-bottom plate) 2. Washer (8 x 17 mm) 3.
5 Connecting the Electrical Components Parts needed for this procedure: 1 2-Way connector kit (recpt) 1 Relay and harness assembly (Model 02750) 1 Wire harness—350 cm (137-3/4 inches—Model 02750) 1 Wire harness—400 cm (157-1/2 inches—Models 30651, 30654, 30657, and 30659) 1 Fuse (10 A) g037056 Figure 20 1. Relay and harness assemble 3. 2-socket connector (main harness) 2. 2-pin connector (to main harness) Using the 2-Way Connector Kit (Recpt) 3.
7. At the back of the seat, locate the 2-pin connector for the seat switch (yellow and grey wires) and connect it to the 2-socket connector of the relay harness (white and black wires) as shown in Figure 24. g037180 Figure 24 1. 2-blade 3. 2-pin connector—seat connector—seat-air-suspension switch (yellow and grey wires) g037192 Figure 22 1. Nut 4. Ring terminal (machine harness) 2. Washers 3. Bracket (horn) 5. Bolt 6. Ring terminal (relay harness) 2.
behind the seat; refer to Figure 23 in Connecting the Relay and Harness (Model 02750) (page 9). 3. Connect the 2-blade connector for the seat-air-suspension into the 2-socket connector (black and red wires) for the 350 cm (137-3/4 inches) kit wire harness; refer to Figure 24 in Connecting the Relay and Harness (Model 02750) (page 9). 4. Route the wire around the platform pivot, and back toward the control panel area.
2. Connect to the connector for the seat switch (yellow and grey wires) to the connector of the machine wire harness (Figure 30). g037180 Figure 30 1. 2-blade 3. 2-pin connector—seat connector—seat-air-suspension switch (yellow and grey wires) g037067 Figure 28 1. Bulkhead panel 3. Lock washer 2. Flat washer 4. Bolt 2. 2-socket connector—400 cm (157-1/2 inches) kit wire harness (black and red wires) 2. Move the panel up and forward, and remove the it from the machine (Figure 28). 4.
g037197 Figure 32 g037199 Connecting the Kit Wire Harness to the Fuse Block (Models 30651, 30654, 30657, and 30659) Figure 34 Models 30651 1. Terminal—red wire (power lead) 5th fuse position 1. At the back side of the bulkhead, remove the locknut, washer that secure the horn to the that secures the horn to electrical plate (Figure 33). 3. Front of the machine 2. Fuse block Note: Do not remove the bolt.
Installing the Fuse (Models 30651, 30654, 30657, and 30659) 1. Remove the cover from the fuse block (Figure 36). g037201 Figure 38 Models 30654, 30657, and 30659 1. 10 A fuse 2. Fuse-block socket (5th slot from the left) g037069 Figure 36 3. Install the cover on to the fuse block (Figure 36). 1. Cover (fuse block) Installing the Bulkhead Panel (Models 30651, 30654, 30657, and 30659) 2. Insert the 10 A fuse into the 4th slot from the right side of the fuse block as follows: 1.
Lowering the Operator’s Platform Connecting the Negative Battery Cable 1. Lower the platform carefully; refer to Raising the Operator’s Platform (Model 02750) (page 2) or Raising the Operator’s Platform (Models 30651, 30654, 30657, and 30659) (page 3). 1. Connect the negative battery cable to the battery post; refer to in Figure 6 Disconnecting the Battery (page 3). 2. Align the insulator cover of the battery-cable terminal and close the cover; refer to Figure 6 in Disconnecting the Battery (page 3). 2.
Checking the Operator’s Seat Switch Product Overview Check that the seat switch in the seat operates correctly; refer to the Operator’s Manual for your machine. Controls Seat Controls Seat-Actuator Lever Weight adjustment: The seat should be adjusted for the driver’s weight by briefly pulling the actuator lever of the automatic weight and height adjuster with the vehicle at a standstill and the driver sitting on the seat. Note: The driver must sit absolutely still during adjustment.
g037088 Figure 44 1. Fore/aft-locking lever g037087 Figure 45 1. Fore/aft-isolator lever Fore/Aft-Isolator Lever Fore/aft adjustment: Under certain driving conditions (for example with a trailer attached), it is useful to activate the fore/aft isolator. This means that shock impacts in the driving direction can be better absorbed by the driver seat (Figure 45).
Armrests The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, separate the round cap from the cover, loosen the hexagon nut, and adjust the armrest to the desired position, then tighten the nut again (Figure 47). Rotate the armrest-angle control to adjust the tilt is the arm rest (Figure 48). g037089 Figure 46 1.
Maintenance Greasing the Seat Suspension Mechanism Service Interval: Yearly 1. Pull back the rubber boot from the channel of the seat base. 2. Apply good quality grease to all pivot points of the suspension mechanism. 3. Install the boot onto the channel of the seat base. Maintaining the Seat Belt There are no field-serviceable parts on the seat belt. If it shows signs of wear, damage, or malfunction, replace the seat belt assembly.
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