Installation Instructions

ManualsBrandsToro ManualsRiding ProductsReel Conversion Kit, LT-F3000 Heavy-Duty Triple Turf Flail Mower

FormNo.3417-624RevB

ReelConversionKit

LT-F3000Heavy-DutyTripleTurfFlailMower

ModelNo.30659

ModelNo.31659

InstallationInstructions

Thiskitrequirestheuseof3cuttingunits:either

Model02815(x3),02816(x3),or02817(x3).

Anymachineswithserialnumbers

316000001–316999999and400000000–401355000

withalightkitinstalledneedtheadditionalpartslisted

inthetablebelow.

PartsNeededforMachineswithSerial

Numbers316000001–316999999and

400000000–401355000)withaLightKit

Installed

Quantity

PartPartNumber

Leftlightsupport,soldseparately

134-0408-03

1Rightlightsupport,sold

separately

134-0407-03

Hex-headscrew(8x35mm),

soldseparately

09631

Washer(8mm),soldseparately

ZWP1H000U

Locknut(8mm),soldseparately

09441

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,lowerthe

cuttingunits,engagetheparkingbrake,shutoff

theengine,andremovethekey.

2.Removetheailcuttingunitsfromthemachine.

3.Ifyouareinstallingthiskitona

machinewithaserialnumberinthe

rangeof316000001–316999999or

400000000–401355000withalightkitinstalled,

replacethelightsupportsasfollows:

A.Removethefastenerssecuringthefront

lightbracketassemblytotheexistinglight

supports(Figure1).

Important:Ensurethatthewiresand

lightsdonotbecomedamaged.

Note:Retainthefrontlightbracket

assembly,thehex-headscrews,andthe

washersforlaterinstallation.Discardthe

locknuts.

g234609

Figure1

1.Locknut(4),remove4.Hex-headscrew(4),

remove

2.Smallwasher(4),remove

5.Frontlightbracket

assembly

3.Largewasher(4),remove

B.Removeanddiscardthefastenerssecuring

theexistinglightsupportstothefrontofthe

machine(Figure2).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3417-624*

Summary of content (12 pages)

PAGE 1
Form No. 3417-624 Rev B Reel Conversion Kit LT-F3000 Heavy-Duty Triple Turf Flail Mower Model No. 30659 Model No. 31659 Installation Instructions This kit requires the use of 3 cutting units: either Model 02815 (x3), 02816 (x3), or 02817 (x3). Important: Ensure that the wires and Any machines with serial numbers 316000001–316999999 and 400000000–401355000 with a light kit installed need the additional parts listed in the table below. Note: Retain the front light bracket lights do not become damaged.
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g234607 Figure 4 g035917 Figure 2 1. Washer (8 mm) 4. Left light support 5. Locknut (8 mm) 1. Locknut (4) 4. Right light support 2. Hex-head screw (8 x 35 mm) 2. Washer (8) 5. Hex-head screw (4) 3. Right light support 3. Left light support E. C. Drill 2 holes (9 mm) in the top of the front plate as shown in Figure 3. Note: Use the new light supports as templates.
PAGE 3
2. 2 Fill each gearbox with 118 ml (4 fl oz) 80W-90 oil through the fill/level plug (Figure 7). (Fuchs Titan Gear Hyp 80W-90) Installing the Kit Parts needed for this procedure: 3 Gearbox 1 80W-90 oil (Fuchs Titan Gear Hyp) 3 Weight 3 Plate 6 Gasket 6 Locknut (10 mm) 6 Washer (10 mm) 6 Bolt (10 x 40 mm) 6 Grease fitting – Lock washer (6), existing – Short bolt (6), existing – Washer (6), existing – Weight (3), existing g233619 Figure 7 1. Gearbox Procedure 1.
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3 Installing the Deflectors Parts needed for this procedure: g233620 Figure 8 1. Retaining ring (existing) 5. 2. Bolt (2) Install all the counterweight parts to the non-drive end, left cutting unit shown. Complete this procedure on all 3 cutting units. The center cutting unit and the right cutting unit are opposite to that shown. Transfer previously removed items into the positions shown (Figure 9). Torque all bolts to 80 N∙m (59 ft-lb). g233621 Figure 9 1. Grease fitting (2) 7.
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Procedure 2. Important: Prior to installation of 30659 you must Install the right deflector parts as shown to the right cutting unit (Figure 11). order 111-9473-03 and 111-9474-03. 1. Install the left deflector parts as shown to the left cutting unit (Figure 10). g235084 Figure 11 1. Carriage bolt (2), 10 x 25 mm 2. Right front deflector g235082 Figure 10 5. Washer (8), 5 mm 11. Carriage bolt (2), 10 x 55 mm 12. Locknut (2), 10 mm 6. Bolt (4), 5 x 16 mm 13. Washer (2), 10 mm 9.
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4 Installing the Skirt (Model 31659) Parts needed for this procedure: g235083 Figure 12 1 Left skirt bracket 1 Right skirt bracket 1 Skirt 1 Support strip 8 Large washer (1/4 inch) 1. Spring pin (2), existing 8. Rear deflector 4 Bolt (8 x 30 mm) 2. Adjuster boss (2) 9. Left bracket 10 Bolt (6 x 25 mm) 4 Locknut (8 mm) 4 Washer (5/16 inch) 10 Locknut (6 mm) 3. Grease fitting (2), existing 10. Deflector spacer (2) 4. Right bracket 5. Washer (8), 5 mm 11.
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2. Remove and discard the 4 locknuts and bolts from the ROPS frame mountings on the machine. Install the skirt assembly in place, install the 4 bolts (8 x 30 mm), 4 washers (5/16 inch), and 4 locknuts (8 mm) as shown in Figure 14.
PAGE 8
2. Remove and discard the 4 locknuts from the ROPS frame mountings on the machine. Install the skirt assembly in place, use the existing bolts and washers and fasten the 4 new locknuts (16 mm) to 200 N∙m (148 ft-lb) as shown in Figure 16. g233625 Figure 15 1. Bolt (8), 6 x 20 mm 5. Locknut (10), 6 mm 2. Bolt (2), 6 x 25 mm 6. Large washer (8), 1/4 inch 3. Small washer (12), 6 mm 7. Skirt 4. Support strip 8. Skirt bracket (left shown) g233626 Figure 16 8 1. Bolt (existing) 3.
PAGE 9
6 Completing the Installation Parts needed for this procedure: 2 Spacer 3 Plug Procedure 1. 2. g233627 Figure 17 Install the new spacers onto both front pivot pins, then install the cutting units onto the machine as shown, tighten the locknut, enabling the washer to rotate slightly. Install the center cutting unit without the new spacer using the same procedure (overtightening will cause the cutting unit not to pivot); refer to Figure 17. 1. Pivot rod 3. Locknut (existing) 2. Spacer 4.
PAGE 10
Notes:
PAGE 11
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 02827 Serial No.
PAGE 12