Form No. 3387-429 Rev A Reelmaster® 5, 7, and 11-Blade Reel Mower Model No. 01005—Serial No. 240000001 and Up Model No. 01007—Serial No. 240000001 and Up Model No. 01011—Serial No. 240000001 and Up Register at www.Toro.com.
Contents Safety ........................................................................... 3 Setup ............................................................................ 4 1 Removing the Mower from the Carton ..................... 4 2 Checking the Wheel Hubs and Installing the Wheels ............................................................... 4 3 Checking the Gear Case Oil.................................... 5 4 Checking the Reel Bearings and Mower Fasteners ......................................
Safety • Remove all debris or other objects that might be picked up and thrown by the cutting unit reel blades. Keep all bystanders away from the working area. To control hazards and prevent accidents, it is essential that those who operate, transport, maintain, and store the machine be aware, concerned, and properly trained. Improperly using the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 Use Qty.
2 1 3 3 Checking the Gear Case Oil No Parts Required Procedure 1. Position the mower on a level surface. 2. Raise and block the back of the mower until there is approximately 0.260 m (10–1/4 inches) between the bottom of the gear case extending behind the roller bracket and the level surface (Figure 4). g026924 Figure 2 1. Wheel hub 3. O–ring 2. Wheel hub nut Important: Do not over–tighten the wheel hub nut because the bearing will wear rapidly. 2.
2 4 Checking the Reel Bearings and Mower Fasteners No Parts Required 1 Procedure g026927 Figure 5 1. Rotate the center adjusting knob until the bedknife does not contact the reel. Try to spin the reel. If the reel does not spin, adjust the reel bearings; refer to Adjusting the Reel Bearing in the Maintenance Section. If the reel spins freely, proceed to the next step. 1. Throwout knobs 2. Bedknife adjusting knob 4. Continue to check for light contact across the full length of bedknife using paper.
in the paper being cut or a slight drag when the paper is pulled. 4. To make a finer adjustment to the cutting height or to adjust the roller, the adjusting nut may be moved 1/2 notch or 1.19 mm (3/64 of an inch) by using the following procedure: 9. When light contact is evident across the full length of bedknife, tighten the pivot bolt nut, while holding the bolt in position and check to make sure the pivot bolt did not become misadjusted when tightened. Readjust as required. A.
Product Overview Operation Specifications Note: Determine the left and right sides of the machine from the normal operating position. Weigh 11 Blade 7 Blade 5 Blade (All with 0.406 m (16 inch) semi–pneumatic tires, without draw bars) 114 kg (252 lb) 112 kg (248 lb) 110 kg (243 lb) Width 1.054 m (41–1/2 inches) with iron wheels, 1.143 m (45 inches) with semi–pneumatic tires. Height 0.406 m (16 inches) or 0.457 m (18 inches) depending on tires.
pressure must be maintained at 241.3 kpa (35 psi). Low tire pressure can cause bedknife to dip into the grass and scalp the turf. An uneven cut will likely result. 6. At the beginning of the cutting day, when the reels are cold, engage the reel throwout knobs (Figure 8). Operate the mowers for 15 to 20 minutes so the bedknife and reel reach normal operating temperature; then stop the operation. Next, disengage the reel throwout knobs and spin the reel backward.
1 g026932 Figure 10 1. Nicked reel blades 2. Noise – A mower that has sharp cutting edges and is adjusted with light contact will emit a desirable whispering sound when the reel is spinning. By contrast, buzzing, clicking, or metallic sounds during operation indicate that the mower is probably being operated with heavy contact between the bedknife and the reel. Heavy contact causes uneven or wavy wear on the bedknife and reel cutting edges. Grinding is required to repair a damaged bedknife and reel.
Maintenance 1. Remove the (4) screws securing the left wheel to the wheel hub and remove the wheel. Place the wheel under the gear case for support. Lubrication 2. Raise and block the back of the mower until there is 0.178 to 0.203 m (7 to 8 inches) between the bottom of the gear case extending behind the roller bracket and the level surface. Greasing the mower Each mower has (4) grease fittings (Figure 12) that must be lubricated every 8 hours of operation with Heavy Duty 2 wheel bearing grease. 3.
1 2 3 g026937 1 Figure 15 1. Reel pinion cover 4 4. Disengage the reel. 5. Connect the lapping machine coupler to the nut on the end of the reel shaft. g026936 Figure 14 1. Bed knife 3. 15 - 20 degrees relief angle 2. Reel blade 4. Land area established by lapping When lapping, use a good grade of commercial lapping compound. A medium grit should be for initial lapping and a fine grit for finishing. A solution of one part liquid detergent and two parts lapping compound is recommended.
2. True the bedknife attached to the bedbar by grinding. Refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL Slide the roller shaft into the roller until it penetrates the inner most oil seal on the right–hand side. 6. Pour approximately 0.0296 liter (16 ounces) of SAE 90 or 140 gear oil into the roller housing. 3. After the bedknife has been ground and is “true”, perform the following adjustments: 7.
Notes: 14
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
