Installation Guide

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Table Of Contents

THERMO KINGTHERMO KING

KITKIT

Subject: Trac-King GSM

Units: SB units

Benefits: This kit contains the parts needed to install the system

40-815

40-815 (1/03 JJ)

Kit Contents:

1 92-2619 Antenna Mounting Bracket 1

2 92-2672 Unit Mounting Brackets 2

3 NSS Trac-King Unit. 1

4 NSS Antenna (GSM/GPS) with nut 1

5 41-5168 Trac-King harness 1

6 55-2977 Screw - bracket 2

7 55-1800 Lockwasher 2

8 55-2086 Flatwasher 2

9 55-7767 Insert - threaded 2

10 55-9756 Rivet - bracket 2

11 55-2201 Flatwasher 16

12 203-498 Wipe (Alcohol) 1

13 55-1844 Screw 8

14 55-4223 Nut 8

Installation Instructions:

1. Attach antenna to the mounting bracket with the provided nut.

2. Mount the antenna assembly to the center of the condenser frame. Use the bracket as a template to

mark and drill two 25/64 (10 mm)for the threaded inserts. Loosely attach the antenna assembly with

the supplied screws, flatwashers and lockwashers.

3. Clean the plastic bulkhead with isopropyl alcohol wet wipes (203-498). Wipe dry.

4. Peal off the protective tape (double sided) and firmly press the bracket to the plastic bulkhead.

Tighten hardware. Drill two 9/32 holes in the plastic bulkhead and install the rivets, seal the rivet

heads with silicone calk to protect the integrity of the bulkhead.

Do Not drill into

bulkhead, use caulk

to secure cables

Maintain 3 inches of

clearance between

the and mufflercables

Drill 25/64 (10 mm)

Application Guidelines: For maximum bond strength the

Ideal tape application is accomplished when temp. is

between 70 to 100 F and the bond is allowed to dwell

72 hours. The bond strength is dependent upon the

amount of adhesive-to-surface contact developed. Firm

application pressure develops better adhesive contact

and thus improves bond strength.

5. Route the antenna cables to the control box.

Bandwrap cables to the lifting eye. Secure antenna

cables to bulkhead with caulk.

6. Use bandwraps to secure the cables to the main

harness and enter the control box through the harness

grommet. Maintain 3 inches of clearance from the

muffler, belts and pulleys.

Summary of content (5 pages)

PAGE 1
THERMO KING KIT Subject: Units: Benefits: 40-815 Trac-King GSM SB units This kit contains the parts needed to install the system Installation Instructions: 1. Attach antenna to the mounting bracket with the provided nut. 2. Mount the antenna assembly to the center of the condenser frame. Use the bracket as a template to mark and drill two 25/64 (10 mm)for the threaded inserts. Loosely attach the antenna assembly with the supplied screws, flatwashers and lockwashers. 3.
PAGE 2
5. Attach the brackets to the Trac-King module, position the assembly above the TG-IV controller, mark and drill four (4) ¼ holes into the cover. The brackets must be used on units with or without DAS. 6 Attach the antenna cables and the seven pin connector to Trac-King module, hand tight. 7. Attach the GND wire with terminal to the control box ground stud. 8. Solder the IGN wire to the #8 wire terminal of the On/Off switch. 9. Attach the 2S wire to the #2 terminal on the relay board. 10.
PAGE 3
Basic Troubleshooting Guide Symptom/Problem Action 1. No web access. Call Technical support @ 952-887-2200/952-200-8389 or e-mail: 2. Position, time, date and refrigeration data are not being displayed / web does not respond. Step 1: Check LED of the unit is flashing. Step 2: Check fuse and power connection. Step 2: Check GSM network coverage. Step 3: Call Technical support @952-887-2200/952-200-8389 or e-mail gsmtrac-king@thermoking.com Step 1: Check if antenna has line-of-sight to the Sky.
PAGE 4
Table 1 Controller TGVI Supported Software Revision 1090 µP VI 4035 4032 4031 4030 Buzzer 4010 / 8888 µP V KOR 603 602 600 9607 611 610 601 µP IV Multi Zone (TCI) 2023 2022 2021 2015 2011 2001 µP IV+ Single Temp 612 510 512 3021 3022 9438 3020 420 412 Unsupported Software Revision 1060 and below 310
PAGE 5
Statement according FCC part 15.19 FCC identifier has to be on the equipment This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Statement according FCC part 15.21 Modifications not expressly approved by Thermo King Corp. could void the user's authority to operate the equipment.