Installation Guide

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Doc. No: 81128 Page 1 of 16 Rev G 1/17 JWJ

ThermaSol PowerPak Series

Installation & Operating Instructions

Commercial Steam Bath Generators (Three Phase)

Note: For better technical assistance and before contacting Technical Support, please have this

model number, serial number, and date code ready.

Headquarters & Technical Support

1958 Steam Way, Round Rock, TX 78665 – (800) 776-0711

Mon – Fri 7:00 – 7:00 CST

FOR ALL OTHER CUSTOMER SUPPORT PLEASE CONTACT YOUR DEALER

CUSTOMER WARNINGS

 DO NOT USE THIS PRODUCT UNLESS YOU HAVE CONSULTED YOUR DOCTOR AND RECEIVED WRITTEN

PERMISSION TO DO SO. USE OF THIS PRODUCT MAY BE HAZARDOUS TO YOUR HEALTH.

 STEAM IS HOT! DO NOT TOUCH OR GO NEAR THE STEAM HEAD FROM THE TIME THE UNIT IS “ON”, UP TO

ONE HOUR FROM THE TIME THE UNIT IS OFF. SEVERE BURN WILL OCCUR IF YOU COME IN CONTACT WITH

THE STEAM HEAD OR STEAM EMITTING FROM THE STEAM HEAD.

 NEVER ATTEMPT TO FILL AROMA THERAPY RESERVOIR ON THE STEAM HEAD WHEN UNIT IS IN THE “ON”

POSITION. SEVERE BURNS WILL OCCUR.

 DO NOT USE THERMASOL AROMA THERAPY OILS OR SKIN CARE PRODUCTS OR ANY PRODUCT IN

CONJUNCTION WITH YOUR THERMASOL UNIT WITHOUT CONSULTING WITH YOUR ALLERGIST OR DOCTOR

BEFORE USE. THESE PRODUCTS MAY BE HAZARDOUS TO YOUR HEALTH.

 YOUR SHOWER MAY BE A SLIP AND FALL HAZARD CHECK WITH YOUR CONTRACTOR OR TILE

MANUFACTURER REGARDING THE SAFE USE OF YOUR FLOORING IN A STEAM APPLICATION. SLIPPING

AND FALLING INTO THE STEAM HEAD ITSELF OR INTO THE STREAM OF STEAM EMITTING FROM THE

STEAM HEAD WILL CAUSE SERIOUS BURNS, OR PHYSICAL INJURY.

 DO NOT USE A STEAM ROOM WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS, AS THIS CAN BE

HAZARDOUS TO YOUR HEALTH.

 IF YOU ARE FEELING UNCOMFORTABLE, DIZZY, FAINT, OR STARTING TO FALL ASLEEP, IMMEDIATELY EXIT

THE STEAM ROOM.

 DO NOT USE A STEAM ROOM IF YOU ARE UNDER THE AGE OF 16 UNLESS SUPERVISED BY AN ADULT.

 THERMASOL GENERATORS ARE FOR INDOOR USE ONLY. THEY SHOULD NEVER BE LOCATED OUTSIDE

THE HOME.

 THERMASOL GENERATORS ARE NOT TO BE USED FOR SPACE HEATING PURPOSES.

 FOR SAFETY, SMOOTH OPERATION PRACTICE AND LIABILITY. IF YOU ARE A PLUMBER/INSTALLER,

PLEASE ENSURE THIS OWNERS MANUAL & WARRANTY INFORMATION IS IN THE OWNER’S POSSESSION

WITH SPECIFIC DELEGATION FOR THE PURPOSE OF COMPLETELY FAMILIARIZING ANY USERS WITH THIS

PRODUCT.

 FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS SPECIFICALLY WILL CAUSE THE WARRANTY TO BE

VOID.

PLACE SERIAL # HERE

DATE

CODE

HERE

Summary of content (16 pages)

PAGE 1
ThermaSol PowerPak Series Installation & Operating Instructions Commercial Steam Bath Generators (Three Phase) CUSTOMER WARNINGS  DO NOT USE THIS PRODUCT UNLESS YOU HAVE CONSULTED YOUR DOCTOR AND RECEIVED WRITTEN PERMISSION TO DO SO. USE OF THIS PRODUCT MAY BE HAZARDOUS TO YOUR HEALTH.  STEAM IS HOT! DO NOT TOUCH OR GO NEAR THE STEAM HEAD FROM THE TIME THE UNIT IS “ON”, UP TO ONE HOUR FROM THE TIME THE UNIT IS OFF.
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Sizing Your Steam Room Steam Room Size Formula: L X W X H = volume in cubic feet (ft3) All measurements to be in units of feet. For non-standard ceilings (above 8 ft. high), apply a correction factor (add 10% per foot). Examples: a 9 ft. ceiling requires correction factor 1.1 x (room size) a 10 ft ceiling requires correction factor 1.2 x (room size) Model Number PP-450-240 PP-600-240 PP-800-240 PP-1000-240 PP-1250-240 PP-450-480 PP-600-480 PP-800-480 PP-1000-480 PP-1250-480 Steam Room Capacity (cu. ft.
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Generator Installation Instructions Parts Enclosed     Steam generator / built-in control Steam room sensor & 25 foot lead wire Polished chrome steam head 60 Minute Mechanical Timer Materials Needed           Brass ball valve Pipe compound Copper or brass nipples (Size and quantities per Instructions) In-line filter (recommended) 3/8” brass or copper union Wire (sizes and quantities per Instructions) Copper tubing or pipe Wire cap nuts Flex conduit Brass or copper tee fitting & plug Figure
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Installation Requirements 1. Use copper or brass fittings only. NEVER USE GALVANIZED FITTINGS! 2. The water inlet, steam outlet, and pressure relief valve, require brass unions. 3. The generator must be upright, accessible and on a level surface with all connections on the back. The Access Panel (top and front of unit), as well as rear of the unit must be unobstructed and allow for easy access. 4. Unit may be installed up to 50 feet away from shower area. 5.
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STEAM HEAD INSTALLATION Parts Enclosed   Deluxe steam head Escutcheon Tools Needed     Pipe wrench 1.5” cutting tool Silicone gun Other tools as required IMPORTANT NOTE! LOCATE THE STEAM HEAD 6” INCHES FROM CORNER AND 12 INCHES FROM FLOOR. STEAM HEAD IS TO BE MOUNTED AS FAR AS POSSIBLE FROM TYPICAL BATHING POSITION (SEATED OR STANDING) AND AS FAR FROM CONTROL AS POSSIBLE WHILE MAINTAINING APPROXIMATELY A – 60” CONTROL HEIGHT. 1.
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See Page 5 Doc.
PAGE 7
CONSUMER WARNING WARNING DO NOT USE THIS PRODUCT UNLESS YOU HAVE CONSULTED WITH YOUR DOCTOR AND RECEIVED WRITTEN PERMISSION TO DO SO. USE OF THIS PRODUCT MAY BE HAZARDOUS TO YOUR HEALTH. WARNING NEVER ATTEMPT TO FILL AROMA RESERVOIR ON THE STEAM HEAD WHEN UNIT IS IN THE ON POSITION. SEVERE BURNS MAY OCCUR. WARNING DO NOT USE AROMA THERAPY OILS OR SKIN CARE PRODUCTS OR ANY PRODUCT IN CONJUNCTION WITH YOUR UNIT WITHOUT CONSULTING WITH YOUR ALLERGIST OR DOCTOR BEFORE USE.
PAGE 8
Electrical Installation Note: All electrical wiring must be done per local electrical codes Wire sizes recommended by National Electric Code. Minimum wire temperature rating 90 °C.
PAGE 9
TEMP SENSOR MECH TIMER Figure 3A: 240V Wiring Diagram Figure 3B: 480V Wiring Diagram Doc.
PAGE 10
CONSUMER WARNING WARNING DO NOT USE THIS PRODUCT UNLESS YOU HAVE CONSULTED WITH YOUR DOCTOR AND RECEIVED WRITTEN PERMISSION TO DO SO. USE OF THIS PRODUCT MAY BE HAZARDOUS TO YOUR HEALTH. WARNING NEVER ATTEMPT TO FILL AROMA RESERVOIR ON THE STEAM HEAD WHEN UNIT IS IN THE ON POSITION. SEVERE BURNS MAY OCCUR. WARNING DO NOT USE AROMA THERAPY OILS OR SKIN CARE PRODUCTS OR ANY PRODUCT IN CONJUNCTION WITH YOUR UNIT WITHOUT CONSULTING WITH YOUR ALLERGIST OR DOCTOR BEFORE USE.
PAGE 11
ThermaSol PowerPak Series Control Operating Instructions 1. Ensure electrical/plumbing installation is complete (see page 7, note 6) – turn on power to unit at the breaker. You will see a message SET CLOC that means a valid time has to be set prior to any operation. To proceed, press DAY button once. The display will change to 00:00 and the day will blink Sunday. Wait 5 seconds. After 5 seconds, the system will accept this as the valid time. To set the correct time, use the UP or DOWN to adjust the time.
PAGE 12
5. Pressing the SET button once again will enable you to set the Power Clean System (Figure 4) start time. You should see the light next to the “Power Clean Time” come on and the display will show the Power Clean time for the configuration day. Using the arrows, set the time you want the flush to start for that day from now press the DAY button for each day and using the arrows to set the time you want the unit to begin its Power Clean cycle.
PAGE 13
Controller Notes and Tips  The system will revert back to displaying the current time and day after 1 minute of no button activity. The SET button is used to select between various display sets.  The ALL day feature is extremely useful as it give an ability to quickly set start, stop, and power clean times for all days. Then on days such as weekend days, the user can modify only those days eliminating the need to enter redundant information.
PAGE 14
CONTACTOR 208/240V COIL 3 2 1 T3 L3 LINE IN T2 L2 LINE IN T1 L1 LINE IN 208/240V 3 PHASE MECH. TIMER TOUCH PAD PCB FUSES TEMPERATURE SENSOR FLOAT SWITCH 3 2 2 1 3 1 SOLDERLESS CRIMP J6 J1 POWER SUPPLY J4 PCB 208/240V HEATER A J2 HEATER B (ORN) J3 (ORN) (RED) (RED) J5 J7 HEATER C 208/240V SOLENOID Figure 4A: System Wiring Diagram – 240VAC, 3-Phase CONTACTOR 240V COIL 3 2 1 T3 L3 LINE IN T2 L2 LINE IN T1 L1 LINE IN 480 VAC 3 PHASE MECH.
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PAGE 16
POWERPAK WARRANTY 12-month warranty from date of purchase for PowerPak generators on all parts found to have a manufacturing defect and labor required to replace those parts. EXCLUSION I.