testo 330i · Flue gas measuring instrument Instruction manual
1 Contents Pos: 1 /TD/Überschriften/1. Inhalt @ 0\mod_1177587817070_79.docx @ 1243 @ 1 @ 1 1 Contents 1 Contents ...................................................................................................3 2 Safety and the environment ....................................................................6 3 Use ............................................................................................................6 4 Product description ...................................................
1 Contents 6.2.1.4. Performing a gas path check ........................................................... 17 6.2.1.5. Installing the probe mount testofix® ................................................ 17 6.2.1.6. Using the modular flue gas probe .................................................... 19 6.3. 6.4. 6.2.2. | Flue gas ................................................................................................ 20 6.2.3. | Draught .......................................................
1 Contents 9.1. 9.2. Questions and answers .................................................................43 Accessories and spare parts .........................................................44 Pos: 2 /TD/--- Seitenwechsel --- @ 0\mod_1173774430601_0.
3 Use Pos: 3 /TD/Überschriften/2. Sicherheit und Umwelt @ 0\mod_1173774719351_79.docx @ 292 @ 1 @ 1 2 Safety and the environment Pos: 4 /TD/Sicherheit und Umwelt/Verweis auf "Inbetriebnahme und Sicherheit" - Kap. Sicherheit @ 18\mod_1437996164563_79.docx @ 216177 @ @ 1 Please note the information in the document Commissioning and Safety (printed version supplied with the product). Make sure that all product users read and observe the safety information! Pos: 5 /TD/Überschriften/3. Verwendung @ 18\mod_14
4 Product description Testo guarantees the functionality of its products when used in accordance with their intended purpose. This guarantee does not apply to features of Testo products in combination with unauthorised third-party products. Competitor products are not authorised by Testo. As is common practice, Testo generally excludes support, warranty or guarantee claims relating to functionality that has not been guaranteed by Testo as part of the product offered.
4 Product description 3 Status LEDs: LED Display Meaning Blue Off Instrument off or not ready Flashes (0.05 s on/0.5 s off) Instrument on, start up phase Flashes (0.5 s on/0.5 s off) Instrument on, Bluetooth® Find Device activated Light is constant Instrument on, Bluetooth® connection activated Flashes (0.05 s on/0.5 s off) Device error Flashes (0.5 s on/0.5 s off) Mains unit plugged in, battery charging Light is constant Mains unit plugged in, battery fully charged Red 4 5 6 7.
4 Product description 4.1.2. Terminal panel left/right 1 2 3 4 5 4.2.
5 First steps Pos: 10 /TD/Überschriften/5. Erste Schritte @ 0\mod_1173774895039_79.docx @ 319 @ 2 @ 1 5 First steps Pos: 11 /TD/Überschriften/5.1 Inbetriebnahme @ 0\mod_1185342823812_79.docx @ 1885 @ 2 @ 1 5.1. Commissioning Pos: 12 /TD/Erste Schritte/Verweis auf "Inbetriebnahme und Sicherheit" - Kap. Inbetriebnahme @ 18\mod_1437997567295_79.docx @ 216281 @ @ 1 Please note the information in the document Commissioning and Safety (printed version supplied with the product).
5 First steps - The charging process stops automatically when the battery is charged (red LED is constant). Rechargeable battery care • Do not fully exhaust rechargeable batteries. • Store rechargeable batteries only if charged and at low temperatures, but not below 0 °C. The best storage conditions are with a charge level of 30-70% and an ambient temperature of 0-15 °C. Fully charge before using again. • Optimal charging temperature at 20 °C ambient temperature.
5 First steps - 5.2.4. Measurement type Flue Gas screen is displayed. Switching off Measuring values that have not been saved are lost when the measuring instrument is switched off. > Switch off the measuring instrument: Press the key. - This may happen: the pump starts and the sensors are rinsed until the switch-off thresholds (O2 > 20%, other measurement parameters < 50 ppm) are reached. The maximum rinsing period is 3 minutes. - The measuring instrument switches off.
6 Using the product Pos: 18 /TD/Überschriften/6. Produkt verwenden @ 0\mod_1173774928554_79.docx @ 328 @ 2 @ 1 6 Using the product Pos: 19 /TD/Überschriften/6.1 Einstellungen vornehmen @ 0\mod_1184584321421_79.docx @ 1863 @ 3 @ 1 6.1. Performing settings Pos: 20 /TD/Produkt verwenden/testo 330itesto 330i Messwertanzeige @ 18\mod_1438350052777_79.docx @ 216910 @ 45 @ 1 6.1.1.
6 Using the product Display Measurement parameter NOx Nitrogen oxide λ Fuel-air ratio AmbCO Ambient carbon monoxide O2ref Oxygen reference Dew Pt Flue gas dewpoint temperature Performing actions > To add a measurement parameter to the display list: Touch Add to open the selection list of measurement parameters. > To delete a measurement parameter from the display list: Touch .
6 Using the product Pos: 24 /TD/Produkt verwenden/testo 330itesto 330i Brennstoffe @ 17\mod_1434440641647_79.docx @ 213817 @ 3 @ 1 6.1.5. (Fuels) In order to obtain the correct readings the used fuel is to be set before taking the readings. Pos: 25 /TD/Produkt verwenden/testo 330i/testo 330i Sensordiagnose @ 19\mod_1453789485656_79.docx @ 226797 @ 3 @ 4 6.1.6. | Instrument settings | Sensor protection Threshold values can be set to protect the CO/NO sensors against overload.
6 Using the product Pos: 30 /TD/Produkt verwenden/testo 330i/testo 330i Schalten sie das Gerät aus @ 19\mod_1453791009889_79.docx @ 226832 @ 3 @ 4 6.1.11. | Instrument settings | Sensor protection Threshold values can be set to protect the CO/NO sensors against overload. The sensor protection is activated if the threshold is exceeded: • Fresh air dilution if exceeded • Shutdown if exceeded again To disable sensor protection the threshold values must be set to 0 ppm.
6 Using the product that the flue gas probe is near the intake duct of the burner during the zeroing phase! If a combustion air temperature probe is connected, the combustion air temperature is measured continuously via this probe. Gas zeroing The gas sensors are automatically zeroed when the instrument is switched on. > To manually start zeroing of the gas sensors: Sensors. | Zeroing Gas Draught/pressure zeroing The pressure sensors are continuously zeroed.
6 Using the product 2. Attach the probe mount to the flue gas duct by turning the fixing ring clockwise. 3. Slide the measuring instrument onto the probe mount up to the stop. 4. Check if the locking mechanism has latched into the probe mount.
6 Using the product 5. Insert the flue gas probe through the probe mount into the flue gas duct. When using the testofix® probe mount, the measuring instrument is exposed to heat radiating from the flue gas duct during the measurement. In order to prevent consequently affecting the combustion air temperature a AT probe with cable must be used for the measurement! 6.2.1.6.
6 Using the product Searching for the centre of flow The tip of the probe must be in the core current of the flue gas flow. 1. Corestream | . 2. Align the flue gas probe in the flue gas duct so that the tip is in the core current (area of the highest flue gas temperature Max FT). - Grey value/grey pointer: Display of current flue gas temperature - Orange value/orange pointer: Display of maximum flue gas temperature > Reset values/pointer: .
6 Using the product > Tap the draught reading display 2. or next to it. . Pos: 35 /TD/Produkt verwenden/testo 330itesto 330i_Zugmessung @ 17\mod_1435137966035_79.docx @ 214487 @ 355 @ 1 3. 6.2.3. | Draught The minus connection for differential pressure measurements must be clear (ambient pressure, not closed). 1. . - The reading is displayed. The pressure sensor is continuously zeroed (every 10 s) to prevent a drift during long measurements.
6 Using the product Pos: 40 /TD/Produkt verwenden/testo 330itesto 330i Rußzahl/WTT @ 17\mod_1434442164943_79.docx @ 213887 @ 3555 @ 1 6.2.6. | Smoke number The values calculated by a smoke pump tester can be entered. The parameters Smoke and Oil depos. are only available for oil fuels. Pos: 41 /TD/Produkt verwenden/testo 330i/testo 330i Differenzdruckmessung @ 18\mod_1438358780132_79.docx @ 217124 @ 355 @ 1 6.2.7.
6 Using the product Pos: 43 /TD/Produkt verwenden/testo 330i/testo 330i O2 Zuluft @ 18\mod_1438358781318_79.docx @ 217159 @ 3 @ 1 6.2.9. | O2 supply air 1. . - The reading is displayed. 2. . Pos: 44 /TD/Produkt verwenden/testo 330i/testo 330i Gasdurchsatz @ 19\mod_1448542207252_79.docx @ 225997 @ 3 @ 4 6.2.10. | Differential temp. ✓ The differential temperature set (0554 1204) must be connected. 1. . - The measured values and the calculated differential temperature ∆t (T1 - T2) are displayed. 2. .
6 Using the product Pos: 47 /TD/Produkt verwenden/testo 330i330i 6.x Protokoll @ 17\mod_1435063502616_79.docx @ 214382 @ 3 @ 1 6.4. Report A report can be created of saved measurement data (readings) and other information about the measurement. Reports can be printed using a report printer (accessories: Testo printer 0554 0621) or sent as a file attachment in an email. The email application installed on the mobile terminal device is used for this. Pos: 48 /TD/Produkt verwenden/testo 330i/330i 6.x.
6 Using the product Category Description Format and print Select version format(s): • CSV (comma separated text file, e.g. for Microsoft® Excel), • PDF • Print values (Testo printer 0554 0621 required (accessories)) • ZIV (XML file, complying with the regulations of the ‘Federal Association of Chimney Sweeps Germany’). Customer data Enter contact details or Import Contact Data (opens the application installed for contacts on the mobile terminal device).
7 Maintaining the product 4. Send. Pos: 50 /TD/Überschriften/7. Produkt instand halten @ 0\mod_1173789831362_79.docx @ 397 @ 2 @ 1 7 Maintaining the product Pos: 51 /TD/Produkt instand halten/testo 330/testo 330i Gerätezustand prüfen @ 18\mod_1439538650018_79.docx @ 218941 @ 255 @ 1 7.1. Checking instrument status 7.1.1. | Instrument settings | Sensor diagnosis The current status of the sensors can be displayed. To change expended sensors, see Replacing sensors , page 31. 7.1.2.
7 Maintaining the product 1. Open the condensate outlet on the condensate container. 2. Let the condensate run out into a sink. 3. Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet. The condensate outlet must be completely closed, otherwise measuring errors could occur if external air gets in. Pos: 54 /TD/Produkt instand halten/testo 330/testo 330i Gerät_oeffnen @ 18\mod_1437632106827_79.docx @ 216067 @ 35 @ 1 7.4.
7 Maintaining the product 2. Use a cross-head screwdriver to remove the two (short) screws (1 and 2) from the retaining bracket. 3. Move the catch hook outwards (3) and push the back of the instrument up and lift off. > If the back of the instrument cannot be removed by hand, this can easily be levered out by applying a screwdriver to both of the recesses 4 and 5.
7 Maintaining the product 4. Remove the orange locking clips upwards out of the instrument casing (6). 5. Use a cross-head screwdriver to loosen and remove the 4 screws 7 to 10 (short screws) and the 4 screws 11 to 14 (long screws). 6. Turn the instrument over and place on its back so that the front is facing upwards. 7. Remove the condensate trap sealing plug from the condensate outlet (15).
7 Maintaining the product 8. Fold up/back the upper instrument casing and place next to the lower casing (16). Do this carefully to prevent damaging hoses and lines. Assembly Perform in reverse order to assemble. Please note: > Lay hoses and lines in the designated ducts. > Make sure that hoses and lines do not get stuck. > Insert the teeth on the lower edge of the back of the housing into the lower instrument casing and push at the height of the symbols (17) and (18) to lock into place in the housing.
7 Maintaining the product 1. Open the battery lock: Press the grey button (1) and push to the left keeping the button pressed (2). 2. Remove the battery and insert a new rechargeable battery. Use only Testo rechargeable battery 0515 0107! 3. Close the battery lock: Press the grey button and push to the right keeping the button pressed until the battery engages. Pos: 56 /TD/Produkt instand halten/testo 330/testo 330i Sensoren wechseln @ 17\mod_1434444564831_79.docx @ 213957 @ 2 @ 1 7.6.
7 Maintaining the product Do not remove the auxiliary circuit board for the NO sensor until immediately before installation. Do not leave the sensor without auxiliary circuit board for longer than 15 minutes. 3. Install new sensor/new bridge in the slot: • Slot 1: O2 sensor • Slot 2: CO sensor or COlow sensor • Slot 3: NO sensor or NOlow sensor 4. Push the hose connections onto the sensor/bridge. 5. Close the measuring instrument.
7 Maintaining the product 1. Press the button on the top of the probe handle (1) and remove the probe module (2). 2. Plug in the new probe module and lock it in place (3). Pos: 59 /TD/Produkt instand halten/testo 330/testo 330 Instandhaltung Partikelfilter prüfen @ 6\mod_1279265518333_79.docx @ 66943 @ 255 @ 1 7.9.
7 Maintaining the product 1. Open the filter chamber: turn slightly anti-clockwise (1). Remove the filter chamber (2). 2. Remove the filter plate (3) and replace it with a new one (4 [0554 3385]). 3. Attach the filter chamber and lock it: turn slightly clockwise. Pos: 60 /TD/Produkt instand halten/testo 330 und testo 350 neu/testo 330/350 Instandhaltung Thermoelement wechseln @ 6\mod_1270039469873_79.docx @ 60729 @ 2 @ 1 7.10. Changing the thermocouple 1.
8 Technical data Pos: 62 /TD/Überschriften/9. Technische Daten @ 18\mod_1437996983804_79.docx @ 216246 @ 1 @ 1 8 Technical data Pos: 63 /TD/Leistungsbeschreibung/Technische Daten/testo 330 Technische Daten/Zulassungen testo 330i (LV-spezifisch?) @ 17\mod_1432805433483_79.docx @ 213340 @ 335555555 @ 4 8.1.1. Examinations and licenses As declared in the Certificate of Conformity, this product complies with Directive 2014/30/EU.
8 Technical data Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cypres (CY). EFTA countries Iceland, Liechtenstein, Norway and Switzerland. Other countries USA, Canada, Japan, Australia, New Zealand, Turkey USA Contains Transmitter Module FCC ID: RFRMSR Product FCC ID: WAF-2016t330 Information from the FCC (Federal Communications Commission) For your own safety Shielded cables should be used for a composite interface.
8 Technical data limits. Warning This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Canada Contains Transmitter Module IC ID: 4957A-MSR Product IC ID: 6127B -2016T330 This instrument complies with Part 15C of the FCC Rules and Industry Canada RSS-210 (revision 8).
8 Technical data Pos: 64 /TD/Leistungsbeschreibung/Technische Daten/testo 330 Technische Daten/Messbereiche_Genauigkeiten testo330i @ 17\mod_1434361470830_79.docx @ 213677 @ 33 @ 1 8.1.3. Measuring ranges and resolution Measurement parameter Measuring range Resolution O2 0 to 21 vol.% 0.1 vol.% CO 0 to 4,000 ppm 1 ppm CO 0 to 8,000 ppm (H2-compensated) 1 ppm CO 0 to 30,000 ppm (H2-compensated) with fresh air dilution 1 ppm COlow 0 to 500 ppm 0.
8 Technical data 1 Response time Measurement parameter Accuracy CO H2compensated ± 10 ppm or ± 10% of m.v.1 (0 to < 60 s (t90) 200 ppm) ± 20 ppm or ± 5% of m.v.1 (201 to 2,000 ppm) ± 10% of m.v. (2,001 to 8,000 ppm) CO (H2compensated) with fresh air dilution ± 200 ppm or ± 20% of m.v.1 (0 to 30,000 ppm) < 60 s (t90) COlow ± 2 ppm (0 to 39.9 ppm) ± 5% of m.v. (rest of range) < 40 s (t90) NO ± 5 ppm (0 to 100 ppm) < 30 s (t90) ± 5% of m.v. (101 to 2,000 ppm) ± 10% of m.v.
8 Technical data Pos: 65 /TD/Leistungsbeschreibung/Technische Daten/testo 330 Technische Daten/weitere Gerätedaten testo 330i @ 17\mod_1432805826557_79.docx @ 213410 @ 35 @ 1 8.1.5. Other instrument data Flue gas analyzer Feature Values Storage and transport temperature -20 to 50 °C Operating temperature -5 to 45 °C Max.
8 Technical data Feature Values Warranty Measuring instrument: 48 months Sensors O2, CO: 48 months Other sensors: 24 months Flue gas probe: 48 months Thermocouple: 12 months Rechargeable battery: 12 months Further warranty terms: see website www.testo.
8 Technical data Pos: 66 /TD/Leistungsbeschreibung/Technische Daten/testo 330 Technische Daten/Konformitätserklärung testo 330i @ 17\mod_1432805698761_79.docx @ 213375 @ 3 @ 1 8.1.6.
9 Tips and assistance Pos: 67 /TD/Überschriften/8. Tipps und Hilfe @ 0\mod_1173789887985_79.docx @ 406 @ 2 @ 1 9 Tips and assistance Pos: 68 /TD/Überschriften/8.1 Fragen und Antworten @ 0\mod_1177402017078_79.docx @ 1093 @ 2 @ 1 9.1. Questions and answers Pos: 69 /TD/Tipps und Hilfe/Fragen und Antworten/testo 330i Fragen und Anworten @ 18\mod_1438359416497_79.docx @ 217229 @ 2 @ 1 Question Possible causes/solution Rechargeable battery low > Switch to mains operation.
9 Tips and assistance Question Possible causes/solution > Keep the button pressed down for It cannot establish a Bluetooth connection! 10 s to reset and reboot the measuring instrument. or Required instrument is not in the Find Device display. No instruments are shown > Check the Bluetooth settings on the mobile terminal device. in the Find Device display. > Switch Bluetooth off and on again on the mobile terminal device. Connection fails repeatedly 1.
9 Tips and assistance Description Article no. Spare thermal paper for printer (6 rolls) 0554 0568 Modular flue gas probes Description Article no. Modular flue gas probe 180 mm, 500 °C, probe shaft 0600 9780 diameter: 8 mm, hose 0.6 m Modular flue gas probe 300 mm, 500 °C, probe shaft 0600 9781 diameter: 8 mm, hose 0.6 m Modular flue gas probe 180 mm, 500 °C, probe shaft 0600 9782 diameter: 6 mm, hose 0.6 m Modular flue gas probe 300 mm, 500 °C, probe shaft 0600 9783 diameter: 6 mm, hose 0.
9 Tips and assistance Description Article no. Flexible probe shaft module 0554 9770 Hose extension; 2.8 m; extension line probeinstrument 0554 1202 Particle filter, 10 pcs. 0554 3385 Temperature probe Description Article no.
9 Tips and assistance Cases System case with double floor (height:180 mm) for instrument, probes and accessories 0516 3302 System case (height: 130 mm) for instrument, probes and accessories 0516 3303 System case with tool bag without content 0516 0329 Other accessories Description Article no.
0971 3340 en 02a en-GB
