Replace electrical switches

ManualsBrandsTennant ManualsMachinesIndustrial Strength Floor Scrubber

IB 340464 (4-01) 1

No. 340464

Machine: 515SS,5700,6200

8010,ATLV,LITTERHAWK

Published: 4-01/01

System: ELECTRICAL

INSTRUCTION BULLETIN

NOTE: DO NOT DISCARD the Parts List from the Instructi on Bulletin. Place the Parts

List in the appropriate place in your machine manual for future reference.

Retaining th e Parts List will make it easier to reorder individual parts an d will

save you the co st of ordering an entire kit.

NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for kit number 382999

SYNOPSIS / PROBLEM:

This kit contains the parts needed to replace the control switches on the 515SS, 5700’s,

6200 series, 8010, ATLV4300 and Litter Hawkt.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: File, small recip. saw

(Estimated time to complete: 1 hour)

PREPARATION:

(Refer to FIG. 1 thru 9)

FOR SAFETY: Before leaving or servicing machine, sto p on level surface and set parking

brake. T h en turn off machine and remove key.

1. Disconnect battery cables from machine.

WARNING: Always di sconn ect battery cables from machine before working

on electrical components.

INSTALLATION:

(Refer to FIG. 1 thru 9)

1. Locate, remove and set aside mounting hardware for control panels.

2. Lift control panels on the machines high enough to access wiring behind the control panel.

3. Disconnect the old switch from the wire harness and remove the switch(es) and indicator

lights from the control panel. (Refer to FIG. 4 thru 9)

4. Using a saw, file or cutting tool, lengthen the switch opening to 1.734” long or longer if

using the switch mounting plate. (Refer to FIG. 4 thru 9)

5. Spread terminals 1--2 and 5--6 on the back side of the new switch with a small slotted

screwdriver to prevent connections from coming into contact with each other.

6. Connect m ain wiring harness to the new switch, using diagrams shown in figures 1 thru 3

accordingly. (Refer to FIG. 1 thru 3)

7. Install the new switch back into the machine control panel.

8. Replace the machine control panel, and secure with the set aside mounting hardware.

Reconnect the battery cables to the machine, and check the switches for proper operation.

Summary of content (7 pages)

PAGE 1
INSTRUCTION BULLETIN No. 340464 Machine: 515SS,5700,6200 8010,ATLV,LITTERHAWK Published: 4-01/01 System: ELECTRICAL NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the Parts List in the appropriate place in your machine manual for future reference. Retaining the Parts List will make it easier to reorder individual parts and will save you the cost of ordering an entire kit. NOTE: Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.
PAGE 2
46A/BLU 13CC/BLK 13J/BLK 18J/YEL 18E/YEL 13LL/BLK 13P/BLK 45/GRY 13L/BLK 13LL/BLK 13E/BLK 13D/BLK 3G/BLU 3H/BLU 44/PUR 22/YEL 21/BRN 18J/YEL 3F/BLU 3G/BLU 3E/BLK 13D/BLK 5700 76/BRN 76B/BRN 13AF/BLK 13AG/BLK 77/GRN 77A/GRN ATLV 4300 77/GRN 12/GRN 9/BLK 71B/GRN 46/ORA 15/BLK 76/BRN 11/BLK 515 SS 14/GRN 5400 FIG.
PAGE 3
45/YEL 43A/ORA 43B/ORA 61/BRN 44/GRN 61/BRN 56/GRY 60 43A/ORA 43D/ORA 6200 Hopper Door 6200 Hopper Lift 42/BRN 33E/ORA 33F/ORA 43/ORA 6200E Hopper Lift 60 55/PUR 41/PNK 41A/PNK 13F/BLK 13G/BLK 50/TAN 52/BRN 13E/BLK 13F/BLK 41A/PNK 6200E Hopper Door FIG.
PAGE 4
13DQ/BLK 109A/GRN 44/YEL 110/BRN 110C/BRN 111A/YEL 111D/YEL 45/GRN 109/GRN 109A/GRN 13DK/BLK 13DG/BLK 43/ORA LITTER HAWK 8010 FIG. 3 - NEW SWITCH WIRING BILL OF MATERIALS FOR SWITCH REPLACEMENT KIT 382999 Ref. 1 2 3 4 5 TENNANT Part No. Description 398506 382998 12312 19066 06549 Switch, rocker, DPST Plate, mtg, switch Screw, hex, M05 X 0.8 X 12, 8.8 Washer, flt, #10 Nut, hex, lock, M05 X 0.8, NL Qty. 1 1 2 2 2 TENNANT COMPANY P. O.
PAGE 5
Remove old switch and indicator light and lengthen opening for new switch * Switch has a light which only works on the model 5700 FIG. 4 -- 5700 Switch location Remove old switch and lengthen opening for new switch FIG.
PAGE 6
Remove old switch and lengthen opening for new switch FIG. 6 - 515SS Switch location Remove old switch and lengthen opening for new switch 10 FIG.
PAGE 7
Remove old switches and lengthen openings for new switches FIG. 8 -- 6200 Switch locations Remove old switches and lengthen openings for new switches FIG.