Operating manual TEMPAR console Automatic temperature monitoring for coordinate measuring machines Article no.
Product information Designation Product no. Manufacturer TEMPAR - Automatic temperature monitor for coordinate measuring machines 626140-9149-831 Carl Zeiss 3D Automation GmbH Carl-Zeiss-Straße 27 73431 Aalen Germany www.probes.zeiss.com Document version Article no. Document Version Date Note 626140-9149-911 9.0 19.03.2019 valid This document is only valid until a newer version is published. The most recent version should always be used. Invalid versions must no longer be used.
Table of contents 1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 Legal and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.1 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 3.4 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.1 Calibration cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 4.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations The abbreviated terms in this document have the following meanings: 6 CMM Coordinate measuring machine DAkkS German Accreditation Body DKD German Calibration Service DHCP Dynamic Host Configuration Protocol 626140-9149-911 Operating manual TEMPAR console V9.
Product description 1 Product description Fig. 1: Temperature monitor The tasks of the "TEMPAR - Automatic Temperature Monitor" are: – To classify measuring rooms in accordance with VDI/VDE 2627. – To monitor and trace compliance with the machine specification. This is necessary to obtain correct measuring results in co-ordinate measurement systems.
Product description Fig. 2: Temperature monitor with mobile measuring stand The electronic sensor control saves the calibration data and adjustment values of the sensor and converts the measured value from analogue to digital. The console reads the measured value from the sensor and processes it. The default configuration envisages 9 temperature sensors. However this can be supplemented with additional temperature sensors but also sensors for other physical quantities.
Product description The TEMPAR console enables measured values from the sensors to be recorded, displayed and saved depending on the configuration level. It displays the history of the measured valves and indicates when they exceed or fall below the limit values. Article numbers are available for individual components and function modules (See chapter "5.1 Scopy of supply and expansions") 626140-9149-911 Operating manual TEMPAR console V9.
Legal and safety 2 Legal and safety 2.1 Warranty Our General Terms and Conditions of Sale and Delivery always apply. These are available online at www.probes.zeiss.com. No warranty or liability claims for personal injury or material damage can be accepted if they relate to one or more of the causes given below: – Improper use of the product. – Incorrect installation, startup, operation, maintenance or repair of the product.
Legal and safety EC directives and standards: – EMC Directive (2014/30/EU) – Low Voltage Directive (2014/35/EU) – DIN EN 61010-1 TEMPAR wireless: – EN 300 220 V3.1.1 – EN 301 489-1 V2.1.1 – EN 61010-1:2010 – FCC part 15C – FCC part 15B – IEC 62133 FCC warning: This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2.
Legal and safety The product comply with the FCC portable RF exposure limit set forth for an uncontrolled environment and are safe for intended operation as described in this manual. The further RF exposure reduction can be achieved if the product can be kept as far as possible from the user body or set the device to lower output power if such function is available. 2.3 Intended use The "TEMPAR - Automatic Temperature Monitor" is intended solely for the recording of measured values of interior spaces.
Legal and safety 2.4 Misuse All types of use that are not described under intended use, are considered reasonably foreseeable misuse (See chapter "2.3 Intended use"). Use of any other kind or outside of this scope is regarded as improper. The manufacturer cannot accept any liability for damage arising from such use. The TEMPAR system is intended for use in closed, dry and oil-free spaces. The sensors may not be installed directly next to an air conditioning system or on the ground.
Operation 3 Operation For set-up, settings and commissioning, see the TEMPAR installation instructions. 3.1 Switching on The TEMPAR system is always on and not switched off at the end of the work day. Sensors can also be replaced during ongoing operation. The calibration and sensor data are regularly read out. Fig. 3: Button on the underside of the console To switch on the system, press the pushbutton on the bottom of the console (see fig. 3). The system starts up by itself.
Operation Fig. 4: Login screen Once the system starts, a login window appears that allows you to access the system. The system recognises two users as standard. "Standard" - The standard user has access to functions and settings. Password: iMeM1eF6Ah "Viewer"- The viewer user can see information, but does not have the right to make changes. When accessing directly via the touchscreen, logging in without a password is possible by clicking on “Login as viewer” below the login window.
Operation Fig. 6: Feedback - Shutdown - Logout To be able to download the instructions, you must connect to the console via the network. Click "Console" to start downloading the instructions. An email can be sent to the manufacturer via the "Feedback" button in the footer. "Shutdown" shuts down the console and the operating system. "Logout (user)" enables users to log out of the console so that another user can log in: 3.
Operation The widget selection menu at top right accesses widget selection (fig. 9). The following widgets are available: – Picture overview – Limit deviation relative to the target temperature – Air pressure – Air humidity – Rate of air humidity change per day – Airflow – Measuring room class – Average temperature – Length-related temperature difference – Temperature 1, 2, 3, ...
Operation The data of the selected measuring room is linked with the widgets. "Reset layout" arranges the widgets according to the default layout. To incorporate a widget into the "Dashboard" menu, select the widget and drag and drop it onto an empty window. By default, the widget is displayed as a number, the value relates to the current status. The unit of the value (e.g. °C) is shown at the top right; the sensor (e.g. T5) that is supplying this value is shown at the bottom right.
Operation 3.2.2 "Machines" menu Fig. 12: "Machines" menu The four tiles show the current measured values relevant for machine monitoring. Values lying within the active machine specification, are shown in black. Value that exceed one or more machine specifications are shown in orange. The measuring machines listed on the right are configurable under "Configuration > Measuring Room > Machines”. Upon selecting a machine description, data for the respective measuring machine are displayed. Fig.
Operation 3.2.3 "Measuring Room" menu Fig. 14: "Measuring Room" menu The tiles in the "Measuring Room" menu show the current parameters that are required for calculating the measuring room quality class. The corresponding class is determined for each parameter. The associated limit values can be displayed by clicking the measured value.
Operation This menu displays the measuring room and the sensors in a simplified way. Sensors with a DAkkS calibration have a black frame around the field with the measured value. By hovering with the cursor or clicking on a value, you receive more information about a sensor. The sensor description and the limit values can be edited in the configuration. The other information is defined by the sensor or during commissioning. Fig.
Operation 3.2.5 "History” menu Fig. 17: "History” menu In the "History" menu, recorded measured values such as the temperature, gradient, barometric pressure or air humidity can be graphically displayed. For this, a value must be selected in the left drop-down menu. To the right, a predefined or freely definable period is selected. The two settings are used to generate a chart. Provided a selection has already been made, the values of the last selection are immediately displayed. Fig.
Operation By touching a certain point or by moving over with the mouse, a vertical line is drawn over the chart. In doing so, a precise point in time with the respective measured values is displayed. If the "Automatic Scaling" checkbox is activated, the view is automatically scaled in the Y-direction. Otherwise, the scale corresponding to the settings under "Configuration > Measuring Room > History" is displayed. Fig.
Operation 3.2.6 "System" menu Fig. 20: "System" menu The sensor calibration data are displayed in the "System” menu. The sensors are displayed in different groups dependent on the calibration. The name of the sensors, which can be specified under Configuration > Measuring room > Sensors, is shown under the sensor name column. (See chapter "3.2.
Operation 3.2.7 "CSV Export" menu Fig. 21: "CSV Export" menu In the "CSV Export" menu, freely selectable data can be exported as a CSV file. Data that should not be exported must be dragged into the right column ("Do not export"). Clicking on "Export as CSV" saves all the data of the left column ("Exported fields”) to a CSV file. If incorrect data was selected, the original arrangement can be restored by clicking "Reset".
Operation 3.2.8 "Event Log” menu Fig. 22: "Event Log” menu System events are classified as warnings, errors and information. – Information items are system messages – Warnings are of informative nature, e.g. exceeding of limit values – Errors indicate malfunctions A targeted search of messages can be performed using the filter and search function. 26 626140-9149-911 Operating manual TEMPAR console V9.
Operation 3.2.9 "Configuration > System > General" menu Fig. 23: "General" menu Via the "Configuration" menu at the top right, the "System" sub-menu, which is subdivided into several tabs, can be accessed. You can return to the standard view by clicking on the ZEISS logo. The "General” tab displays general information and allows settings to be made. Under "Timezone” you can set the time zone valid for your location. The corresponding system time and date are displayed.
Operation Whether a decimal point or decimal comma is used as the decimal separator is specified under "CSV export decimal separator”. 3.2.10 "Configuration > System > Network" menu Fig. 24: "Network" menu In the "Network" tab, settings can be configured to address the console in the network. If you have any questions about the specification of network settings, please contact your responsible IT administrator. Under "NTP time server", a time server can be specified for time synchronisation.
Operation 3.2.11 "Configuration > System > User" menu Fig. 25: “User” menu New users can be added and existing users administered via the “Users” tab. Additional users are added under “Add a new user”. The following settings are necessary for this: – User name: the name must be unique and can only be assigned once. – E-mail: is required if the user is to receive email messages (only with Cockpit). – User group: governs the rights of the user.
Operation If the logged in user is allowed to edit other users, the editable fields are underlined. The password can be changed or reset. The password must be at least eight characters in length and contain at least one upper and lower case letter, as well as one digit. Enter the new password and then click "Save". It is reset to the default password for the particular user group via “Reset password”. 3.2.12 "Configuration > System > Database" menu Fig.
Operation – Shut the system down using the "Shutdown" button – Perform a "USB Update” via the "Start Update” button – Perform "Online update” – Switch logging of system characteristics on / off under "System load logging:”. USB Update: Updates can be downloaded via the following options from any workstation so that they can subsequently be transferred to the console using a USB stick. https://updates.tempar.net/ A login window appears. Fig.
Operation Fig. 30: TEMPAR Update download After completion of the download, copy the update file to a USB stick (at least 4 GB). The downloaded file may not be renamed. Then plug the USB stick into a USB port of the TEMPAR system and start the update process via the "Start update” button. Online update: To perform an online update the console must have internet access. Query for new updates via the "Check for Update” button. Download the new update via the "Start download to console” button.
Operation 3.2.14 "Configuration > System > Backup" menu Fig. 31: "Backup" menu The current system is backed up using the "Start Backup" button. For this, a USB stick with a minimum size of 16 GB must be connected to the console. The USB stick should be empty, as otherwise any data on the stick will be overwritten. Alternatively a backup can be stored to a shared network resource (Network Share) which can be accessed from the TEMPAR console.
Operation 3.2.15 Fig. 32: "Configuration > System > External DB” menu "External DB” menu The TEMPAR system can be linked to PiWeb in the "External DB” step. There are two possibilities for linking to PiWeb. The first possibility is a data exchange by transferring the file to a network share and an import into PiWeb using PiWeb auto importer. The second possibility is direct communication with the PiWeb server via a REST interface. 34 626140-9149-911 Operating manual TEMPAR console V9.
Operation PiWeb Auto Importer: PiWeb network share must be used in combination with the PiWeb auto importer. Follow the following steps to create the connection between TEMPAR and PiWeb: – Ensure that the PiWeb PC can be reached from the TEMPAR system via the network. If a firewall exists between the PiWeb PC and the TEMPAR system, it must be ensured that the necessary ports are open (amongst others Port 445). – Create a folder on the PiWeb PC or select an existing folder, e.g. C:\Temp\ImportRoot.
Operation Fig. 34: Auto Importer – Enter the Windows user who has access to the PiWeb PC / enabled folder. – Enter the password of the Windows user. – Set decimal separators appropriately for PiWeb, so that PiWeb Auto Importer can correctly interpret the zcsv files. – Click on "Connect to network share". – The enable folder must be configured in the PiWeb auto importer so that files can be imported from there into PiWeb.
Operation – The files with the measured values are created in the enabled folder according to the "Interval measuring data (ms)” (See chapter "3.2 Operation as “Standard” user group") in the enabled folder. Naming takes place according to the following template: “PiWebData_YYYYMMDD-hhmmss__ABCD.zcsv”. – The PiWeb Auto Importer reads the measuring data files automatically according to the set test interval from the specified folder.
Operation Q-DAS network share: To export TEMPAR data to a Q-DAS system, proceed as follows: – Ensure that the Q-DAS PC can be reached from the TEMPAR system via the network. If a firewall exists between the Q-DAS PC and the TEMPAR system, it must be ensured that the necessary ports are open. – Create a folder on the Q-DAS PC or select an existing folder.
Operation 3.2.16 Fig. 36: "Configuration > System > Connections” menu "Connections" step A connection to a TEMPAR cockpit can be made under "Cockpit". – Enter the IP address of the TEMPAR cockpit with which the connection is to be made, under "Cockpit IP”. – Enter the API password of the TEMPAR cockpit with which the connection is to be made, under "API password”. The API Password can be read off in the TEMPAR cockpit under Configuration > Cockpit > Linked Consoles > Consoles > API.
Operation The logging in of TEMPAR to an active directory server can be configured in the area"Active Directory". After entry of the connection data, click on "Connect to Active Directory”. If necessary a "Connection status test” can be performed. Please note that to function reliably, "Active Directory” requires an NTP time server (see Operating manual, Network chapter). 3.2.17 "Configuration > Measuring Room > Machines" menu Fig.
Operation Images can be uploaded for each machine in the "Logo” column. These images are displayed as the machine logo in the main tabs. If only one image is uploaded for the machine, it is shown framed in orange in a warning. 626140-9149-911 Operating manual TEMPAR console V9.
Operation 3.2.18 "Configuration > Measuring Room > Sensors" menu Fig. 38: "Sensors" menu 42 626140-9149-911 Operating manual TEMPAR console V9.
Operation In the step "Sensors", the sensors of a console or measuring zone can be selected, shifted, activated or deactivated. A measuring zone is the area that is monitored using spatially arranged and grouped sensors. – Temperature sensors can be selected by clicking in the area "Sensor net configuration" and then moved to another position in the room. The change is displayed in parallel to this in the "Measuring cube selection” area.
Operation – Identification number of the sensor in the sensor network – Sensor description: Editable sensor description (e.g. Sensor top door) – DAkkS-calibrated (the information is saved in the sensor and automatically transferred) – Serial number of the gateway with which the corresponding sensor unit has been paired (only when using TEMPAR wireless). – The TEMPAR system is searched for connected components via “Sensor network scan”.
Operation 3.2.19 "Configuration > Measuring Room > Calibration" menu Fig. 39: "Calibration" menu The calibration data shown here refers to the calibration date saved in the sensors. The number of days until the next calibration can be entered under "Calibration interval”. The number of days until the next calibration of sensors is shown on the gradient, measuring room, sensor, history and system page.
Operation 3.2.20 "Configuration > Measuring Room > Tolerance Values" menu Fig. 40: "Tolerance Values" menu For the values temperature, air humidity, air pressure and airflow the respective upper and lower limits can be entered here. If these tolerance values are exceeded or undershot, the font colour of the displayed values changes from black to orange and a warning is generated and displayed in the EventLog. 46 626140-9149-911 Operating manual TEMPAR console V9.
Operation 3.2.21 Fig. 41: "Configuration > Measuring Room > History" menu "History” menu Here, the Y-axis sections of the charts in the main "History" tab are set for chart, temperature, air humidity, air pressure and air flow. The Y-axis sections or all other charts are fixed or can be defined automatically by the system using "Automatic Scaling". 626140-9149-911 Operating manual TEMPAR console V9.
Operation 3.2.22 "Configuration > Measuring Room > Classification" menu Fig. 42: "Classification" menu The "Classification" tab specifies the limit values for measuring room monitoring (acc. to VDI/VDE guideline 2627). Here, it is only possible to set the basic temperature for measuring room quality classes 2 to 4. In measuring room quality class 1, the basic temperature is defined in the guideline. All other values are available only for overview.
Operation 3.2.23 "Configuration > Measuring Room > Event Log" menu Fig. 43: "Event Log” menu The "Event Log" tab is divided into six areas: – General – Delete log entries – User rights configuration – Log events confirmation – System defined reasons – User defined reasons – Add event log reason General "Event Log" can be switched on and off here. Delete log entries Existing log entries can be deleted in this area. Select the period for this and click the "Delete" button.
Operation User rights configuration This area is used for setting and managing the user rights of the viewer. Log events confirmation This is where it is specified whether sensor and gradient log entries must be displayed and confirmed or not. Yes Log entries are displayed and must be confirmed. No Log entries are generated but not displayed and need not be confirmed. The generated log entries can be listed under "Configuration/Event Log” with the selection "Display options/Display all”.
Operation 3.3 Operation as "Viewer" user Fig. 44: Standard view as "Viewer" user For the "Viewer" user or “Viewer” user group, the scope of the console is limited so that settings cannot be configured. Consequently the “Configuration” menu item is not available. The console only shows values and information. The description of the existing views can be taken from the Operation as "Standard” user section. 3.
Maintenance 4 Maintenance 4.1 Calibration cycle The temperature sensor calibration cycle must be followed. The recommended service life for the calibrated temperature sensors is one year. After a calibration cycle ends, the temperature sensors should be removed and replaced with newly calibrated ones: 1. Deactivate sensor in Configuration > Measuring Room > Sensors. 2. Unscrew the sensor or the sensor electronics from the sensor network. 3.
Maintenance 4.4 Disposal and recycling Disassembly and disposal must only be carried out by specialist personnel from the manufacturer or owner, observing the relevant accident prevention regulations. When disposing of the system or its components, different elements must be disposed of separately in accordance with relevant national and regional waste disposal regulations. 626140-9149-911 Operating manual TEMPAR console V9.
Technical data 5 54 Technical data Condition Value Weight single temperature sensor approx. 25 g Weight single air humidity sensor approx. 160 g Weight single barometric pressure sensor approx. 115 g Weight single airflow sensor approx. 220 g Weight of sensor unit approx. 550 g Mains voltage 100 - 230 V AC Electrical power approx. 35 W Supply voltage for sensor network 12 V DC Sensor bus power consumption max.
Technical data TEMPAR wireless Condition Value Measuring interval Dependent on the settings on the TEMPAR console, at least 30 seconds Service life With lighting of at least 300 Lux: > 10 years Battery type LiFePO (lithium iron phosphate) Number of loading cycles 3000 Maximum number of sensor units per gateway 50 Maximum number of sensors per sensor unit 2 Storage temperature -20°C to +45°C Operating temperature 0°C to +45°C Weight Gateway: 110 g Sensor unit: 550 g Dimensions Gateway:
Technical data 5.1 Scopy of supply and expansions Cloud Cockpit 626140-9149-891 TEMPAR access Cloud Cockpit Item no. Designation 626140-9149-891 TEMPAR access Cloud Cockpit 1 month 626140-9149-892 TEMPAR access Cloud Cockpit 3 months 626140-9149-893 TEMPAR access Cloud Cockpit 6 months 626140-9149-894 TEMPAR access Cloud Cockpit 12 months 626140-9149-895 TEMPAR access Cloud Cockpit 24 months Components Item no.
Technical data Components Item no. Designation 626140-9140-107 TEMPAR sensor bus M12 for 2 sensors 626140-9140-098 Adapter cable Modbus - USB Accessories for cable-connected systems Item no.
Technical data TEMPAR wireless components Item no.
Technical data Services Item no.
