Table of Contents Section 1 - Service Information Heading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1. Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Section 2 - Radio Controlled Crane Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents (continued) Section 6 - Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1. 10KM Receiver CPU Board Programming and Servicing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.1. S1 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1.2. S2 Switch Settings . . . . . . .
Table of Contents (continued) Appendix B - 10K12 2-Speed Membrane Transmitter Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1 B-1. Transmitter Switches Sw3 and Sw4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1. Transmitter programming Sw3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2 B-1.1.1. Positions 1-3 Switch Positioning . . . . .
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Section 1 - Service Information Heading 1-1. Service Information. For questions regarding service or technical information, contact the Telemotive Field Service Department. For ordering replacement parts contact the Telemotive Order Entry Department. Telemotive Industrial Controls 175 Wall Street Glendale Heights, IL 60139-1985 Toll Free: 888-687-4400 Telephone: 630-582-1111 Website: WWW.telemotive.
Section 1 - Service Information (Continued) This Page Intentionally Left Blank 1-2
Section 2 - Radio Controlled Crane Safety Knowledge of the radio transmitter. 2-1. Introduction. The safety rules in this section are not intended to replace any rules or regulations or any applicable local, state, or federal governing organizations. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before operating the Radio Control System.
Section 2 - Radio Controlled Crane Safety (Continued) If the crane operator is being helped, the crane should not be moved until the helper signals they are clear of the crane and its load. 2-7. Operating The Crane. The crane limit switches should be checked at the beginning of each shift or when a new operator takes control of the crane. When checking limit switches the hoist should be centered over an area free of personnel and equipment.
Section 2 - Radio Controlled Crane Safety (Continued) necessary to continue crane operation on the adjacent runways warning lights must be installed and be visible to operators of cranes on those runways. All cranes should come to a complete stop prior to entering the restricted area and should proceed through this area only after receiving permission from a signal person designated for this purpose. Access of persons to and from the crane being repaired should be under control of the repair crew leader.
Section 2 - Radio Controlled Crane Safety (Continued) WARNING Condition of limit switches. THE CRANE OPERATOR SHOULD NOT ATTEMPT TO MAKE ANY OF THE REPAIRS STATED BELOW. THE CRANE CONDITION SHOULD BE REPORTED TO THE SUPERVISOR. Condition of electrical and mechanical control (electrical or mechanical defects which cause faulty operation such as uncommanded stopping or starting of any crane motions, warning devices, lights, or auxiliary functions). 2-11. Condition Of The Radio Controlled Crane.
Section 3 - General System Information 3-1. General System Information. 3-4. System Specifications. The Series 10K Radio Control System (system) provides remote control of overhead cranes using radio signals. The system consists of a hand held portable battery operated transmitter unit and a fixed station receiver unit. Channel Designations: Each system has its own access code which permits a receiver unit to respond only to a transmitter unit with the same access code.
Section 3 - General System Information (Continued) This Page Intentionally Left Blank 3-2
Section 4 - Installation Information 4-1. Pre-Installation Considerations. 4-4. EZ Setup To ensure reliable and safe operation of the system, the following items must be considered before installing the receiver unit. 1. Determine the type of transmitter you have with your unit. SLTX, membrane or pendant as shown in Figure 4-1. (For custom or special transmitter refer to custom documentation).
Section 4 - Installation Information (Continued) ON /OFF EM S HO IST DIR1 UP DN E W HO IST DIR2 KEY AC CE SS C OD E AU X 3 ON OF F AU X 4 SO UT H BATT ER Y M ON ITOR ON -OFF OFF -ON TRO LLEY DIR1 DO W N W ES T N S H1/T1 TRO LLEY DIR2 OFF -ON 1 2 3 E STOP BRIDG E DIR1 AU X 2 N OR TH BR IDGE H 1 H 2 B EA ST TR OL LEY UP HO IST ON AU X 1 SLTX OFF -ON BRIDG E DIR2 OFF EM S SE LECT H2/T2 H3/T3 MEMBRANE Figure 4-1. Tranmitter Type PENDANT 4-7. Special Receiver Functions.
Section 4 - Installation Information (Continued) Figure 4-2.
Section 4 - Installation Information (Continued) 4-7.3. System Functions Selection 4-7.6. Auxiliary Function Relay Latching (S2-6, -7 and -8) Special programming exists to allow some of the Aux relays to be dedicated for special system functions. Setting certain dip switches on the CPU Board enables this programming. Enables the appropriate auxiliary function relay to operate in a latched mode, on or off, rather than as a momentary contact.
Section 5 - Troubleshooting 5-1. Diagnostic Led's. 5-1.1. Microprocessor Control Module Series 10K12/24M (see page 6-1) The function of each LED is described in Table 5-1. Table 5-1. Diagnostic LED Function LED DS1 COLOR Green FUNCTION Monitors the 12 VDC power to the Microprocessor Control Board. Normally ON. If 12 VDC power is present then LED is illuminated. LED is off if 12 VDC power is not present. Check power supply, fuses and if power is on to receiver.
Section 5 - Troubleshooting (Continued) Table 5-1. Diagnostic LED Function (Continued) LED COLOR DS8 Yellow FUNCTION Monitors continuity between receiver and CPU modules. Normally ON. Off indicates a malfunctioning receiver. DS9 Red Monitors received data errors. Normally OFF. A flashing LED during data transmission may indicate interference of the received data.
Section 5 - Troubleshooting (Continued) 5-1.2. Power Supply Module The function of each LED is described in Table 5-2. Table 5-2. Diagnostic LED Function LED DS1 COLOR Green FUNCTION Monitors unregulated 12 VDC. Normally ON. Check fuse, wiring to unit and AC power to unit. DS2 Green Monitors regulated 12 VDC. Normally ON. DS2 off and DS1 on, check for shorts on regulated output or blown regulator.
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Section 6 - Programming and Servicing Information 6-1. 10KM Receiver CPU Board Programming and Servicing Information The receiver CPU board is shown in . Refer to paragraphs 6-1.1 through 6-1.5 for switch and jumper settings. .
Section 6 - Programming and Servicing Information (Continued) 6-2. Pendant Transmitter Board Programming and Servicing Information The Pendant Transmitter boards are shown in Figure 6-2. Refer to paragraphs 6-2.1 through 6-2.3 for servicing procedures. 1. 8. E10681 5. 2. B 3. A Battery Pack Area 4. 8. 6. 9. 7. 1.) Sw3 Auto Time-0ut Sw3-8 “ON” Disables Automatic Time-Out 2.) Sw4 Mode Switch 3.) Sw1 “B” 4.) Sw2 “A” Access Code Switches 1. 5.) EPROM 5. 2. B E10605 Split board Version 3.
Section 6 - Programming and Servicing Information (Continued) 6-3. Membrane Transmitter Board Programming and Servicing Information The Membrane Transmitter board is shown in Figure 6-3. Refer to paragraphs 6-3.1 through 6-3.3 for Servicing Procedures. 5. 3. 4. J1 1. A R.F. Head B 7. 6. 9. 2. M/C MODULE E10678 8. 1.) Sw3 2Speed Mode Switch 2.) Sw4 Single Speed Mode Switch 3.) Sw1 “A” 4.) Sw2 “B” Access Code Switches 5.) EPROM 6.) Battery cable connection 7.
Section 6 - Programming and Servicing Information (Continued) 6-4. SLTX Transmitter Board Programming and Servicing Information The SLTX Transmitter board is shown in Figure 6-4. Refer to paragraphs 6-1.1 through 6-4.3 for servicing procedures. M/C MODULE E10602 R.F. Head 1.) Sw3 Auto Time-0ut Sw3-8 “ON” Disables Automatic Time-Out 2.) Sw4 Mode Switch 9. 2. TP3 B 3. 8. 1. A 3.) Sw1 “B” 4.) Sw2 “A” Access Code Switches 5.) EPROM 4. 7. 6.) Battery cable connection 7.
Section 6 - Programming and Servicing Information (Continued) 6-5. Membrane Transmitter Mode Select The Membrane Transmitter M/C module board is shown in Figure 6-5. Figure 6-6 provides switch settings for each operating mode. Sw1 (A) Sw2 (B) Sw3 for 2 speed only J1 R.F. Head M/C MODULE E10678 Sw4 for single speed only Figure 6-5. Membrane Transmitter M/C Module Board NOTE: This section listed for reference only.
Section 6 - Programming and Servicing Information (Continued) NOTE: This section listed for reference only. This section details how to program the E10678 Membrane Transmitter Board for use in single speed transmitters. For all single speed modes (1 through 3) Sw3 must set to all “OFF”. RECEIVER OUTPUTS UP Mode 0: For all 2 speed applications Sw4 settings 1 DN Mode 1: Four motor single speed AJ2-5 with four auxiliaries Sw4 settings.
Section 7 - Spare Parts 7-1.
Section 7 - Spare Parts (Continued) 7-2.
Section 7 - Spare Parts (Continued) 7-3.
Section 7 - Spare Parts (Continued) 7-4.
Section 8 - Transmitter Operation CAUTION 8-5. Time-Out-Timer BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. Unless disabled the transmitter will turn itself off if not used for 15 minutes. 8-6. Key Switch (For Models So Equipped) For models so equipped, turning the key switch on enables power to the unit. The ON/OFF push button must still be pushed to turn the unit on.
Section 8 - Transmitter Operation (Continued) This Page Intentionally Left Blank 8-2
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs for the 10K18.
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) Mode 3, Sw4 1 and 2 turned “ON”. The 10K12 2-speed system will control up to 5 motors using the rotary selector switch. This mode reconfigures two of the 10K12 auxiliary outputs (Aux 1 and Aux 2) to be external motor select functions by the rotary switch. In this mode the auxiliary toggle switch Aux 1 and Aux 2 is disabled.
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) A-2. Replacement Transmitter EPROM’s All 10K12/18 Pendant (10K12 Pendant transmitters normally have a black top and a yellow bottom. 10K16/24 pendant transmitters normally have a yellow top and black bottom.
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) A-5. Tables 1(a) through (k) Wiring and Programming Diagrams The following tables give various extended crane configurations. Functional terms like Trolley East and Hoist Up match standard transmitter labeling from the factory.
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) S4 S5 0FF DS4 DS6 0FF 1 K J4 B J5 F2 2 8 7 65 4 3 21 8 7 6 5 4 3 21 DS3 0FF A S3 D S-15 JU2 J7 DS3 D S4 D S5 D S6 DS1 K2 K3 S2 K4 K5 K6 D S2 J1 DS2 D S3 D S4 D S5 DS6 DS 7 K1 J1 J6 J1 DS2 D S2 J8 J1 DS1 DS1 J3 DS2 DS3 DS4 D S5 D S6 DS 7 K1 T R A N S F O R M E R J2 0FF CPU BO AR D R EC EIVER B O A RD F1 ON S1 8 7654 3 21 J3 DS1 K DS5 87 65 4 32 1 DS -7 -8 -9 -10 -11-12 -13-1
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 Single Speed TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 2 40 V A C SW 1 120 VA C J1 FU SE * N O T E : If it is necessary to o perate th e A larm F un ctio n du rin g E -S to p co n d itio n , w ire th e inp u t to the alarm relay “ J 3 ” fo
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 Single Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) O UT PUT S B2 UP DN N B1 H O IS T 1ST A6 A5 A4 A1 A2 A3 A4 A5 A6 S O UT PUT S B4 O UT PUT S B6 B3 B R ID G E B5 T ROLLEY 1ST 1ST 1ST IN D E P E N D E N T O U T P U T S A3 AU X
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-1” for the alarm function to the con
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) UP O UT PUT S B3 B2 B1 H O IS T 2 ND 1 DN ST 1 ST 2 E W O UT PUT S A6 A5 A4 T ROLLEY ND ST ST ND 2 1 1 2 ND N O UT PUT S B6 B5 B4 B R ID G E 2 ND 1 S ST 1 ST 2 ND IN D E P E N
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN E W O UT PUT S A6 A5 A4 2ND 1 ST A2 T ROLLEY 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST UP/DOWN TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST T
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (M
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN E W O UT PUT S A6 A5 A4 A2 T ROLLEY 2 N D 1 ST 1 S T 2 N D 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST HIGH SPEED TROLLEY HIGH SPEED BRIDGE HIGH SPEED TROLLEY WEST
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 UP DN E W O UT PUT S A6 A5 A4 A2 T ROLLEY 2 N D 1 ST 1 S T 2 N D 2 N D 1 ST 1 ST 2 ND STANDARD OUTPUTS HOIST DOWN 2ND SPEED TROLLEY WEST 2ND SPEED BRIDGE SOUTH 2ND SPEED TROLL
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the contro
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE O UT PUT S B3 B2 B1 A1 H O IS T 2 UP DN E W O UT PUT S A6 A5 A4 ND 1 ST 1 ST 2 N O UT PUT S B6 B5 B4 B R ID G E A2 T ROLLEY ND ST ST ND 2 1 1 2 ND S 2 N D 1 ST 1 ST 2 ND IN D E P
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 2-Speed TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the contro
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 2-Speed TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY O UT PUT S B3 B2 B1 A1 H O IS T 2 UP ND 1 DN ST 1 ST 2 E O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST W N O UT PUT S B6 B5 B4 B R ID G E 1 ST 2 ND S 2 N D 1 ST 1 ST 2 ND ND IN D E P E N
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(h) Crane Control Type Selection: 10K12 2-Speed TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the cont
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(h) Crane Control Type Selection: 10K12 2-Speed TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY UP O UT PUT S B3 B2 B1 DN E W N O UT PUT S A6 A5 A4 T ROLLEY O UT PUT S B6 B5 B4 B R ID G E 2 N D 1ST 1 ST 2 ND A1 H O IS T 2 ND 1 ST 1 ST 2 S 2 N D 1 ST 1 ST 2 ND ND IN D E P
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(i) Crane Control Type Selection: 10K12 CONFIGURATION 1 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 MOTOR SYSTEM 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (M
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(i) Crane Control Type Selection: 10K12 CONFIGURATION 1 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 MOTOR SYSTEM UP DN E A1 A2 A3 A4 A5 A6 ND N O UT PUT S A6 A5 A4 T ROLLEY O UT PUT S B3 B2 B1 H O IS T 2 W 1 ST 1 ST 2 ND 2 STANDARD OUTPUTS AUX HOIST UP AUX HOIST 2ND SPEED AUX HOIST DOWN TROLLEY WEST TROLLEY 2ND SPEED TROLL
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(j) Crane Control Type Selection: 10K12 CONFIGURATION 2 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION A) 240 VAC SW1 120 VAC J1 FUSE * N O T E 1 : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(j) Crane Control Type Selection: 10K12 CONFIGURATION 2 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION A) O UT PUT S B3 B2 B1 H O IS T UP DN E W O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 S T 2 ND 2 N D 1 ST 1 ST 2 ND N O UT PUT S B6 B5 B4 B R ID G E 2ND 1ST S 1 ST 2 ND IN D E P E N D E N
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(k) Crane Control Type Selection: 10K12 CONFIGURATION 3 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION B) 240 VAC SW1 120 VAC J1 FUSE * N O T E 1 : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(k) Crane Control Type Selection: 10K12 CONFIGURATION 3 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 3, 4 & 5 MOTOR SYSTEM (EXTERNAL SELECT VERSION B) O UT PUT S B3 B2 B1 H O IS T UP DN E W O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 ST 2 ND 2 N D 1 ST 1 ST 2 ND O UT PUT S B6 B5 B4 B R ID G E N S 2ND 1ST 1 ST 2 ND IN D E P E N D E N
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(l) Crane Control Type Selection: 10K12 CONFIGURATION 4 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 & 5 MOTOR SYSTEM 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(l) Crane Control Type Selection: 10K12 CONFIGURATION 4 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 2-SPEED 4 & 5 MOTOR SYSTEM O UT PUT S B3 B2 B1 H O IS T UP ND DN ST ST N S O UT PUT S B6 B5 B4 B R ID G E ND ST ST ND 2 1 1 2 A1 A2 A3 A4 A5 A6 B1 B2 B3 B4 B5 B6 STANDARD OPTIONAL OUTPUT OUTPUTS BOARD OPTION #1 HOIST UP C1 AUX HOIST DOWN ND
Appendix A - 10K12/18 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(m) Repositioning of transmitter pushbutton switch functions for pendant only. ____________________________________________________________________________________________________ SW3 positions 1 through 3 can change the functional positions of the switches controlling trolley, hoist and bridge. This can be usefull to align EAST/WEST and NORTH/SOUTH. This reconfiguration does NOT affect receiver wiring.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) figurations with a single transmitter CPU EPROM. Table 1 shows the available configurations and the transmitter switch programming needed to provide them. The standard 2-speed transmitter comes with the output configuration as shown in TABLE 1(a): TYPE 0 and has no extended crane control configurations. Its wiring is shown in TABLE 1(a): TYPE 0.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) B-2. Replacement Transmitter EPROM’s B-4. Latching of Auxiliary Relays All 2-speed membrane transmitters with M/C Module E10678-X use CPU EPROM part number FW2836-0. Certain auxiliary relays can be set to latch (be toggled on and off) by setting dip switch S2 positions 6-8 on the Receiver CPU Board.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) In the following wiring diagrams the relay outputs AJ2, BJ2 and CJ2 have listed to the right of the output terminal the appropriate motor function they control, i.e., trolley, hoist etc. Proper installation requires that this output be wired to a contactor controlling that function and that the contactor has the proper arc suppressor across it.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) S4 S5 0FF DS4 DS6 0FF 1 K J4 B J5 F2 2 8 7 65 4 321 8 7 6 5 4 3 21 DS 3 0FF A S3 DS -15 JU2 J7 DS1 D S3 K2 K3 S2 DS 4 DS5 DS6 K4 K5 DS 1 DS 2 DS3 K6 DS2 J1 DS4 DS5 DS6 DS 7 K1 J1 J6 J1 DS2 DS2 J8 J1 J3 DS 1 DS 2 DS3 DS4 DS5 DS6 DS 7 K1 T R A N S F O R M E R J2 0FF CPU BO ARD R EC EIVE R B O A RD F1 ON S1 8 7654 3 21 J3 DS1 K DS5 87 65 4 32 1 DS-7 -8 -9 -10 -11-12 -13-14 K2
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE ) 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-1” for the alarm function to the control power
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K12 2-Speed TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) E W O UT PUT S A6 A5 A4 T ROLLEY 2 N D 1 ST 1 ST 2 ND UP DN O UT PUT S B3 B2 B1 H O IS T 2 N D 1 ST 1 ST 2 ND N S O UT PUT S B6 B5 B4 B R ID G E 2 N D 1 ST 1 ST 2 ND IN D E P E N D E N T O U T P U
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1”
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K12 2-Speed TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 DN E W O UT PUT S A6 A5 A4 2 ND 1 ST 1 STANDARD OUTPUTS HOIST UP/DOWN TROLLEY EAST/WEST BRIDGE NORTH/SOUTH TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EAST
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S B
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K12 2-Speed TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 2 ND E DN 1 ST STANDARD OUTPUTS HOIST 2ND SPEED TROLLEY 2ND SPEED BRIDGE 2ND SPEED TROLLEY WEST TROLLEY 1ST SPEED TROLLEY EAST 1 ST 2 ND B1 B2 B3 B4 B5 B6 N W O
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot side (relay “K1” (MR) on P/S Board d
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K12 2-Speed TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS UP O UT PUT S B3 B2 B1 A1 H O IS T A1 A2 A3 A4 A5 A6 2 ND E DN 1 ST 1 ST 2 STANDARD OUTPUTS HOIST DOWN 2ND SPEED TROLLEY WEST 2ND SPEED BRIDGE SOUTH 2ND SPEED TROLLEY WEST TROLLEY EAST 2ND SPEED TROLLEY EAST W O UT PUT S A
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K12 2-Speed TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE O UT PUT S B3 B2 B1 A1 H O IS T UP E DN W O UT PUT S A6 A5 A4 2 N D 1 ST 1 ST 2 ND N O UT PUT S B6 B5 B4 B R ID G E A2 T R O L L E Y 2 N D 1 ST 1 ST 2 ND S 2 N D 1 ST 1 ST 2 ND IN D E P E
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power hot
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K12 2-Speed TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE UP O UT PUT S B3 B2 B1 A1 H O IS T 2 A1 A2 A3 A4 A5 A6 ND 1 E O UT PUT S A6 A5 A4 T ROLLEY 2ND 1ST DN ST 1 ST STANDARD OUTPUTS HOIST 2ND SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7)
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “J3” for the alarm function to the control power h
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K12 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD TROLLEY and BRIDGE UP O UT PUT S B3 B2 B1 A1 H O IS T 2 A1 A2 A3 A4 A5 A6 ND 1 DN ST 1 ST STANDARD OUTPUTS HOIST DOWN 2ND SPEED AUX 2 (LATCHABLE S2-6) AUX 1 (LATCHABLE S2-7) TROLLEY WEST TROLLEY 2ND SPEED TROLLEY EA
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(h) Time-out –timer disable for 2-speed membrane transmitter only. ____________________________________________________________________________________________________ Sw3 position 4 can disable the transmitter time-out-timer. Sw3 1 2 3 4 5 6 7 8 ON Transmitter time-out-timer active. OFF Sw3 1 2 3 4 5 6 7 8 ON Transmitter time-out-timer turned off.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) TABLE 1(i) Repositioning of transmitter pushbutton switch functions for 2-speed membrane transmitter only. ____________________________________________________________________________________________________ Sw3 positions 1 through 3 can change the functional positions of the switches controlling bridge, hoist and trolley. This can be useful to align East/West and North/South. This reconfiguration does NOT affect receiver wiring.
Appendix B - 10K12 2-Speed Membrane Transmitter Programming (Continued) This Page Intentionally Left Blank B-22
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming NOTE: This section also contains information on Optional Output Board for Multibox and other optional outputs for use with the 10K16.
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) with independent select functions. The system utilizes separate select relays with common speed and direction. C-1. Transmitter Switches Sw3 and Sw4 Programming. (See Sections 6-2 and 6-4 for physical location of transmitter switches). Mode 3, Sw4 1 turned “OFF” and Sw4 2 turned “ON”. The 10K24 configured this way is four motor 3-speed selectable by the rotary switch.
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) C-2. Replacement Transmitter EPROM’s All 10K16/24 Pendant (10K12 Pendant transmitters normally have a black top and a yellow bottom. 10K16/24 pendant transmitters normally have a yellow top and black bottom.
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) C-5. TABLE 1(a) through TABLE 1(g) Wiring and Programming Diagrams The following tables give various extended crane configurations. Functional terms like Trolley South and Hoist Up match standard transmitter labeling from the factory.
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) S5 DS4 DS6 0FF 1 K B J5 DS3 0FF A S3 D S-15 JU2 K2 K6 F7 K1 RELAY BOA RD J2 K7 F6 F3 K2 K6 F7 K1 RE LAY B OARD J2 F8 F1 K7 F6 F3 K2 K6 F7 DS4 DS8 K1 D S2 K5 F5 F4 RELAY BOARD J2 J3 K8 F2 K3 K5 F4 DS9 K4 DS3 DS7 F2 K3 F5 J3 K8 DS2 DS4 K5 F4 F8 F1 DS6 F6 K4 J1 S2 J1 DS1 F3 DS6 K7 DS9 DS5 F2 K3 DS3 K8 DS2 F8 DS7 F1 K4 D S2 J6 J1 DS1 DS9 J1 DS8 J8 DS5 D
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K16 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control pow
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(a) Crane Control Type Selection: 10K16 TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 2ND SPEED B1 3RD SPEED A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEE
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K16 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(b) Crane Control Type Selection: 10K16 TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST/WEST A1 3RD SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP/DOWN B1 3RD SPEED INDEPENDENT OUTP
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K16 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(c) Crane Control Type Selection: 10K16 TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 LOW SPEED A1 HIGH SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPEED B1 HIGH SPEED INDEPENDENT OUTPUTS A8 AU
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K16 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S B
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(d) Crane Control Type Selection: 10K16 TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS D IR 1 O UT PUT S A4 B4 B8 A3 B3 B7 A2 B2 B6 A1 B1 D IR 2 B5 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST 2ND SPEED A1 WEST 2ND SPEED OUTPUT DEFINITIONS B4-B1 HOIST B4 UP B3 DOWN B2 UP 2ND SPEED B1 DOWN 2ND SPEED INDEPENDENT OUT
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K16 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control p
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(e) Crane Control Type Selection: 10K16 TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 B3 B2 D IR 2 B1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED 3RD 2 ND 1ST B8-B5 TROLLEY B8 NORTH B7 SOUTH B6 2ND SPEED B5 3RD SPEED *C8 AUX 6 *C7
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K16 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the contr
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(f) Crane Control Type Selection: 10K16 TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 B3 B2 D IR 2 B1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D B5 1 ST 2 ND 3 R D OUTPUT DEFINITIONS B4-B
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K16 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the contr
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 1(g) Crane Control Type Selection: 10K16 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ P&H HOIST: 2-SPEED, 2-WINDINGS HOIST and TROLLEY: STANDARD BRIDGE D IR 1 O UT PUT S B4 B8 B3 B7 B2 B6 B1 D IR 2 D IR 1 OUT PUT S A4 A3 A2 B5 D IR 2 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPEED A1 3RD SPEED 1 ST 2 ND 3 R D 3RD 2 ND 1ST OUTPUT D
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) This Page Intentionally Left Blank C-20
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) S5 DS4 DS6 0FF 1 K B J5 0FF 0FF C PU B O A R D R EC EIV ER B O A RD S3 D S -15 JU 2 K6 F7 K1 F4 R E LA Y B O A R D J2 K7 F3 K2 F6 K6 F7 R E LA Y B O A R D J2 F1 F8 K7 F3 K2 F6 K6 F7 DS4 DS8 K1 DS2 K5 F5 F4 R E LA Y B O A R D J2 J3 K8 F2 K3 K5 F4 F5 D S9 K4 DS3 F2 K3 K1 J3 K8 DS2 F8 DS7 F1 DS6 DS4 DS8 K5 K4 S2 J1 DS1 K2 F6 DS9 DS5 F3 DS6 K7 DS3 F2 K3 DS2 K8 J
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(a) Crane Control Type Selection: 10K24 TYPE 0 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control pow
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(a) Crane Control Type Selection: 10K24 TYPE 0 PROGRAMMING ____________________________________________________________________________________________________ STANDARD CONFIGURATION: ALL MOTIONS (HOIST, TROLLEY and BRIDGE) A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 2ND SPD B1 3RD SPD C1 D IR 1 D IR 2 3RD 2 N
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(b) Crane Control Type Selection: 10K24 TYPE 1 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS 240 VAC SW1 120 VAC J1 FUSE * N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(b) Crane Control Type Selection: 10K24 TYPE 1 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED with DIRECTIONAL CONTROL: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST/WEST A1 3RD SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 UP/DOWN B1 3RD SPD C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(c) Crane Control Type Selection: 10K24 TYPE 2 WIRING DIAGRAM ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(c) Crane Control Type Selection: 10K24 TYPE 2 PROGRAMMING ____________________________________________________________________________________________________ 2-SPEED, 2-WINDINGS: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 LOW SPD A1 HIGH SPD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 B4-B1 HOIST B4 UP B3 DOWN B2 LOW SPD B1 HIGH SPD C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPU
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(d) Crane Control Type Selection: 10K24 TYPE 3 WIRING DIAGRAM ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control power hot side (relay “K1” (MR) on P/S B
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(d) Crane Control Type Selection: 10K24 TYPE 3 PROGRAMMING ____________________________________________________________________________________________________ ACCO CONTROLS: ALL MOTIONS A4-A1 BRIDGE A4 EAST A3 WEST A2 EAST 2ND SPD A1 WEST 2ND PD A4 A3 A2 O UT PUT S B4 B8 C4 B3 B7 C3 B2 B6 C2 C8 C7 C6 A1 B1 C5 B5 C1 D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUTPUT DEFINITIONS* B4-B1 HOIST B8-B5 TROLLEY C4-C1 A
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(e) Crane Control Type Selection: 10K24 TYPE 4 WIRING DIAGRAM ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control p
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(e) Crane Control Type Selection: 10K24 TYPE 4 PROGRAMMING ____________________________________________________________________________________________________ DEMAG: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY O UT PUT S B4 C4 B3 C3 B2 C2 B1 D IR 1 D IR 2 C1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD D IR 1 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D OUT PUT S A4 B 8 C 8 A3 B 7 C 7
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(f) Crane Control Type Selection: 10K24 TYPE 5 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control pow
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(f) Crane Control Type Selection: 10K24 TYPE 5 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST: STANDARD BRIDGE and TROLLEY D IR 1 O UT PUT S B4 C4 B3 C3 B2 C2 B1 D IR 2 C1 A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD B5 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D C5 1 ST 2 ND 3 R D B4-B1 HOIST B4 UP
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(g) Crane Control Type Selection: 10K24 TYPE 6 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control pow
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(g) Crane Control Type Selection: 10K24 TYPE 6 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS for HOIST and TROLLEY: STANDARD BRIDGE D IR 1 O UT PUT S B4 B8 C4 C8 B3 B7 C3 C7 B2 B6 C2 C6 B1 B5 C1 D IR 2 C5 D IR 2 3RD 2 ND 1ST 1 ST 2 ND 3 R D A1 3RD 2 ND 1ST A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD D IR 1 O UT PUT
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(h) Crane Control Type Selection: 10K24 TYPE 7 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1 and TROLLEYS With CREEP SPEED HOIST #2, STANDARD BRIDGE 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm f
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(h) Crane Control Type Selection: 10K24 TYPE 7 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1 and TROLLEYS With CREEP SPEED HOIST #2, STANDARD BRIDGE O UT P UT S D IR 1 O UT P UT S D IR 1 D IR 2 O UT P UT S D IR 1 D IR 2 B4 B8 C8 C4 A4 B3 B7 C7 C3 A3 B2 B6 C6 C2 A2 B1 B5 C5 C1 A1 3 RD 2 ND A4-A1 BRIDGE A4
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(i) Crane Control Type Selection: 10K24 TYPE 8 WIRING DIAGRAM ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1: With CREEP SPEED HOIST #2, STANDARD BRIDGE and TROLLEYS 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(i) Crane Control Type Selection: 10K24 TYPE 8 PROGRAMMING ____________________________________________________________________________________________________ P&H: 2-SPEED, 2-WINDINGS HOIST #1: With CREEP SPEED HOIST #2, STANDARD BRIDGE and TROLLEYS O UT P UT S D IR 1 O UT P UT S D IR 1 D IR 2 O UT P UT S D IR 2 B4 C4 A4 B 8 C 8 B3 C3 A3 B 7 C 7 B2 C2 A2 B 6 C 6 B1 C1 A1 B 5 C 5 3 RD 2 ND 1 ST A4-A1
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(j) Crane Control Type Selection: 10K24 TYPE 9 WIRING DIAGRAM ____________________________________________________________________________________________________ STANDARD 5-SPEED, INTERFACE With SLTX LEVER SWITCH TRANSMITTER 240 VAC SW 1 120 VAC J1 FUSE *N O T E : If it is necessary to operate the Alarm Function during E-Stop condition, wire the input to the alarm relay “AJ3-8” for the alarm function to the control powe
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(j) Crane Control Type Selection: 10K24 TYPE 9 PROGRAMMING ____________________________________________________________________________________________________ STANDARD 5-SPEED, INTERFACE With SLTX LEVER SWITCH TRANSMITTER EAST OFF A4-A1 BRIDGE A4 EAST A3 WEST A2 2ND SPD A1 3RD SPD W EST J2 O U T P U T T E R M IN AL NORTH OFF SOUTH UP J2 O U T P U T T E R M IN AL OFF J2 O U T P U T T E R M IN AL A4 B R ID G E B6
Appendix C - 10K16/24 Pendant and SLTX Transmitter Programming (Continued) TABLE 2(k) Repositioning of transmitter pushbutton switch functions for pendant only. ____________________________________________________________________________________________________ SW3 positions 1 through 3 can change the functional positions of the switches controlling trolley, hoist and bridge. This can be usefull to align East/West and North/South. This reconfiguration does NOT affect receiver wiring.