AR Y INSTALLATION INSTRUCTIONS strong EL IM smart R23-03, R23-08, R23-11, R23-13 R23-02, R23-04, R23-09, R23-12, R23-14 PR safe IN Receivers: R23-01, IM-PN-RX107-A01-CERT (IM-PN-RX107-CERT-v01pre4) Language: English (original) R23
Y AR IN EL IM PR ©Tele Radio AB Datavägen 21 SE-436 32 Askim Sweden Phone: +46 (0)31 748 54 60
CO NTENTS CHAPTER 1: INTRODUCTION 5 1.1 About this document 6 1.2 About R23 receiver 7 CHAPTER 2: SAFETY 8 8 Y 2.1 Warnings & restrictions CHAPTER 3: FUNCTIONAL SAFETY 12 3.1 Safety function 12 AR 3.2 Applicable products 3.3 Installation 3.4 Configuration 3.5 Interface 4.1 Receiver specifications 4.2 Current consumption IN CHAPTER 4: TECHNICAL DATA CHAPTER 5: PRODUCT GENERAL DESCRIPTION EL IM 5.1 Receiver description 12 13 13 14 15 15 16 18 18 5.2 Antenna 21 5.
1 9.2 Register the transmitter in the receiver 42 9.3 Show settings 43 9.4 Operating modes 43 9.5 Active Load select 46 9.6 Log a transmitter out 47 9.7 Erase all registered transmitters 47 9.8 Master reset of the receiver 48 CHAPTER 11: REGULATORY INFORMATION 11.1 Europe 50 50 11.2 North America 50 53 EL IM IN ANNEX A: GLOSSARY PR 49 AR CHAPTER 10: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE ANNEX B: INDEX Y 9.
CHAP TER 1 : INTRO DUCTIO N T h an k y o u f o r p u rc h as in g a T el e Radio A B p ro du c t READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, Y INSTALLING, CONFIGURING AND OPERATING THE PRODUCTS. These Installation instructions have been published by Tele Radio AB and are not subject to any guarantees. The Installation instructions may be withdrawn or AR revised by Tele Radio AB at any time and without further notice.
Tele Radio AB Installation instructions do not include or address the specific instructions and safety warnings of the end product manufacturer. Tele Radio AB products are covered by a warranty against material, construction, or manufacturing faults. See "Chapter 10: Warranty, service, repairs, and maintenance". 1 .1 A b o u t t h is do c u m en t carefully. accessories intended for use together as a system.
1 .2 A b o u t R2 3 rec eiver Tele Radio AB's remote control systems are suitable for a wide variety of applications for e.g. stationary or mobile equipments, hydraulic machines, construction, forestry or agriculture equipments and more. Tele Radio AB's transmitters and receivers are highly customizable and can be configured to suit the most wide-ranging application requirements & usage habits. R23 receivers meet the strictest safety standards and achieved product Y certifications CAT4 PLd.
CHAP TER 2: SAFETY 2 .1 W arn in gs & res t ric t io n s Carefully read through the following safety instructions before proceeding with the installation, configuration, operation, or maintenance of the product. Failure to follow these warnings could Y result in death or serious injury. AR This product must not be operated without having read and understood the Installation instructions, the specific technical documentation (for customized systems), and having received the appropriate training.
When the equipment controlled by the receiver's standard relays is connected via the stop relays, make sure that the maximum current through the stop relays is still within the specifications. Contact your representative for assistance. RISK OF UNINTENDED EQUIPMENT OPERATION Y Only transmitters that are intended for use should be registered in the receiver. Failure to follow these instructions could result in death, serious injury, AR or equipment damage.
2 .1 .2 O P E RA T I O N Only qualified personnel should be permitted to access the transmitter and operate the equipment. l Make sure that the user satisfies the age requirements in your country for operating the equipment. Make sure that the user is not under the influence of drugs, alcohol and medications. l Make sure that the user knows and follows operating and Y l AR maintenance instructions as well as all applicable safety procedures and requirements.
l If the stop button is mechanically damaged, do not use the transmitter. Contact your supervisor or representative for service immediately. l Keep contacts and antennas clean. l Wipe off dust using a clean, slightly dam cloth. l Never use cleaning solutions. l Check the encapsulation, foils and cable for damages. If the encapsulation or PR EL IM IN AR Y foil is damaged, moisture can cause serious damage to the electronics.
CHAP TER 3: FUNCTIO NAL SAFETY NOTE: The information in this section applies only to the products specified below. 3 .1 S af et y f u n c t io n The safety-related stop function in the radio system complies with EN ISO 13849- Y 1:2015 Category 4 PLd. The stop relays on the receiver unit are controlled by the stop button on the transmitter unit. When the stop button is pressed, the stop AR relays interrupt the power to the safety-related application.
Product Model Safety requirement fulfilled Achieved PL for the type by the product system: R23 + model Transmitter PN-T19-2 EN ISO 13849-1:2015 Cat 3 PL d Category 3 PL d Receiver PN-R15-xx EN ISO 13849-1:2015 Cat 3 PL d Category 3 PL d Receiver PN-R23-xx EN ISO 13849-1:2015 Cat 4 PL d Y Category 4 PL d NOTE: Both the receiver and the transmitter used in the specific end-user system AR must be compliant. 3 .
Y AR 1. Stop relays SR1–2 2. PLd status LED (red) IN NOTE: All safety-related parameters must be configured as follows in order to comply with the appointed safety requirements: The system must be configured in continuous radio mode n The stop relays must be switched off when the radio link is down n The radio link timeout must be set to a maximum of 500 ms n The login/logout function must be activated n The Custom ID setting must be deactivated, i.e.
CHAP TER 4: TECHNICAL DATA NOTE: The information below may differ in customized systems, please refer to the corresponding technical documentation provided with each system. 4.1 .1 C OMMON S PEC I F I C ATI ON S Y 4.1 Rec eiver s p ec if ic at io n s 12–24 V AC/DC, 48–230 V AC, 50–60 Hz, max.
4 . 1 . 2 R2 3 -0 1 , R2 3 -0 3 , R2 3 -0 8 , R2 3 -1 1 , R2 3 -1 3 ( H O US I N G 1 ) Number of relays R23-01 R23-03 R23-08 R23-11 R23-13 10 15 10 29 29 potential free1 , 10 A, 250 V AC – – 8 8 Number of digital outputs 2 5 2 7 7 Bus system – – CAN/ RS485 – CAN/ RS485 Dimensions 176 x 160 x 75 mm / 6.9 x 6.3 x 3 in Weight 745 g / 832 g / 745 g / 1.64 lbs 1.83 lbs 1.65 lbs 935 g / Y – 1053 g / 2.06 lbs 2.
Input power R23-01, R23-02 R23-08, R23-09 R23-03, R23-04 Max.** Min.* Max.** Min.* Max.** 115 V AC 15 45 19 48 15 56 230 V AC 11 25 13 27 10 30 12 V DC 105 355 143 390 105 455 24 V DC 55 188 76 203 55 237 Min.* Max.** Min.* Max.** 151 1000 150 695 75 405 75 317 45 270 45 190 20 90 20 70 15 50 13 35 645 147 780 144 502 330 80 400 76 260 R23-12 R23-13 Max.** Min.* Max.
CHAP TER 5: P RO DUCT G ENERAL DESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference. EL IM IN AR 5 . 1 . 1 R2 3 -0 1 , R2 3 -3 , R2 3 -8 , R2 3 -1 1 , R2 3 -1 3 ( H O US I N G 1 ) Y 5 .1 Rec eiver des c rip t io n 1. Power cable gland (M25x1.5) PR 5 . 1 . 2 R2 3 -0 2 , R2 3 -4 , R2 3 -9 , R2 3 -1 2 , R2 3 -1 4 ( H O US I N G 2 ) 1.
5 .1 .
EL IM IN AR Y R 2 3 - 0 2 , R 2 3 - 0 4 , R 2 3 - 0 9 , R 2 3 - 1 2 , R 2 3 - 1 4 ( h o u s in g 2 ) 5 . 1 . 4 I N S T A L L A T I O N P RE C A UT I O N S RISK OF ELECTRIC SHOCK The receiver must only be opened by qualified installers or authorized PR personnel. Make sure the power supply is switched off before opening the receiver. Failure to follow these instructions could result in death, serious injury, or equipment damage. IMPORTANT! Only authorized personnel should install the product.
l The receiver must be installed vertically, on a flat and rigid surface, with the cable at the bottom. l Install the receiver in a location where it is easily visible. l Consider the wiring limitation and the radio communication limitation to choose the receiver location. l Ensure no obstacle is impairing the radio communication performance between the receiver and the transmitter. The receiver must not be installed inside closed metal containers.
EXTERNAL ANTENNA 1/2-2.4G 1/2-2.4G-K1 Connector RP- SMA SMA-J Range 100 m (328 ft), adjustable 100 m (328 ft), adjustable depending on configuration depending on configuration Dimensions 19 x 115 x 10 mm / ~ 0.7 x 4.5 x 114 x Ø 10 mm Weight without ~18 g (0.04 lbs) ~18 g (0.04 lbs) IP code IP40 IP40 Cable length – 1 m / 3.2 ft AR cable (typical). Y 0.4 in EL IM IN 5 . 2 .
5 . 2 . 3 P RE C A UT I O N S F O R T H E I N S T A L L A T I O N O F E X T E RN A L ANTENNAS RISK OF ELECTRIC SHOCK The receiver must only be opened by qualified installers or authorized personnel. Make sure the power supply is switched off before opening the receiver. Failure to follow these instructions could result in death, serious injury, Y or equipment damage. AR Before connecting the equipment, make sure that the power supply is switched off.
emitters, e.g. a truck alternator, welding machine or a variable frequency drive. If needed, the active antenna can be used together with one or more repeaters. When used as active antenna, D5-23 is connected to the receiver via a bus-cable. Each repeater is independent and has a range depending on the environment. A system can have up to 8 repeaters simultaneously. IN AR Y 5 . 3 . 2 M O UN T I N G D I M E N S I O N S 5 . 3 .
CHAP TER 6 : BO ARDS DESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference. RISK OF ELECTRIC SHOCK Y The receiver must only be opened by qualified installers or authorized personnel. Make sure the power supply is switched off before opening the receiver. or equipment damage.
1. Terminal block for power supply 12. Connector for expansion board (PWR)1, stop relays (SR) and 13. Power LED (yellow) function relays (R) 14. TRABUS contact 2. Connector for input power2 15. Radio module (TR362) 3. Stop relays SR1–2 16. Function LEDs 4. Connector for 48–230 V AC (1 = red, 2 = yellow, 3 = green, 4 = 5. Connector for 12–24 V AC/DC Y orange) 6. Connector for 12–24 V DC3 17. Connector for expansion board 7. Function relays 1–10 (NO) 18. PLd status LED (red) 4 19.
6 . 1 . 2 P I N O UT F O R 2 4 P I N C O N N E C T O R Free mapping. Contact your representative for assistance. Y 16A, 500 V 6KV 3 AR 6.2 E xp an s io n b o ards Expansion boards can be used to increase the number of I/Os and/or add communication options. There are currently three expansion boards available for the R23 receivers. Available slots on the base board 14-relay expansion board 1 5-relay expansion board IN EXPANSION BOARDS Expansion board for digital inputs 1 1 EL IM 6 . 2 .
Y AR 2. Terminal block for +5–12 V 5. Status LEDs for digital outputs 1–3 6. Relay LEDs 11–15 (red) EL IM 3. Terminal block for digital outputs IN 1. Terminal block for +3.3 V/ GND 4. Function relays 11–15 (changeover) 7. Terminal block for function relays 11–15 Ter m in a l b l o c k s fo r d ig it a l o u t p u t s o n t h e 5 - r el a y ex p a n s io n board 1. Digital output 3 1 PR 2. Digital output 4 1 3. Digital output 5 1 4. +12 V DC 5. +5 V DC 6. +3.3 V DC 7. GND 1 Open drain, max.
6 . 2 . 2 1 4 -RE L A Y E X P A N S I O N B O A RD NOTE: This relay expansion board is fitted in the following receiver model: IN AR Y PN-R23-11, R23-12 EL IM 1. Terminal block for function relays 16–29 2. Function relays 16–28 (NO) and 29 (NO/NC) 3. Relay LEDs 16–29 (red) 4. Function button (Cancel) 5. Select button (OK) 7. Function LED 1 (red) 8. TRABUS contact 9. Connector J1 for … need info 10. Function LED 2 (yellow) 11. Status LEDs for DO 6–7 12. Connector for AI 1–8 PR 6.
C o n n ec t o r fo r a n a l o g in p u t s o n t h e 1 4 - r el a y ex p a n s io n board 6. Analog input 6 2. Analog input 2 7. Analog input 5 3. Analog input 1 8. Analog input 8 4. Analog input 4 9. +5 V DC 10. Analog input 7 PR EL IM IN AR 5. Analog input 3 Y 1.
6 . 2 . 3 E X P A N S I O N B O A RD F O R D I G I T A L I N P UT S NOTE: This relay expansion board is fitted in the following receiver model: EL IM IN AR Y R23-11 1. Terminal block for digital input 1 4. Status LEDs for digital inputs 2–8 2. Status LED for digital input 1 5. Terminal block for digital inputs 3.
9. Digital input 5 10. GND 3. Digital input 2 11. Digital input 6 4. GND 12. GND 5. Digital input 3 13. Digital input 7 6. GND 14. GND 7. Digital input 4 15. Digital input 8 8. GND 16. GND PR EL IM IN AR 2. GND Y 1.
AR Y CHAP TER 7 : STATUS AND ERRO R INDICATIO NS 7 .1 F u n c t io n LE D s in dic at io n in n o rm al o p erat io n Colour 5 yellow 1 red red ● ● ● On ● ● ● yellow ● ● yellow ● 3 green ● 2 yellow ● 4 orange 3 green 4 orange PR 2 No power to the receiver Receiver is powered up Not compliant with PLd. Compliant with PLd. ● 2 Indicates No transmitter is registered.
3 green 4 orange 2 yellow ● ● 3 green ● 4 orange ● 1–4 Off On ● ● ● ● ● red yellow green Indicates Receiving a radio packet, custom ID not accepted. 1. Receiving a radio packet from a registered transmitter. The receiver is already controlled by another registered transmitter. 2. Load select mode is activated but wrong load is transmitted to the receiver. TRABUS mode (PC communication) orange IN 7 .
Function LEDs Menu LED 1 LED 2 LED 3 LED 4 (red) (yellow) (green) (orange) ○ ○ ○ ○ ○ ○ ○ Latching/ momentary relay ○ Show settings functions Show/ change Operating mode Active Load select (extended menu) 7 .3 D eb u g m o de in dic at io n s Y ○ AR ○ If the debug mode is activated, function LEDs 1–4 will get new functions according to the following table: Function Color On red ● LEDs LED 1 IN NOTE: Only use this setting for debug purpose.
7 .4 E rro r in dic at io n s an d c o de m es s ages Errors are indicated by function LEDs 1–4, which Each error is identified by a code indicated by EL IM IN relay LEDs 1–4. AR Y are all flashing at the same time. Write down which relay LED(s) are lit and contact your representative for assistance. : LED is lit. : LED is off.
Relay Relay Relay LED1 LED2 LED3 LED4 red red red red ● ● ○ ○ ○ ○ ● ● ○ ○ ● ● ○ ● ○ ○ ● CPU2 communication init error CPU1 safety relays status error CPU1 start-up checks failed CPU1 runtime flow control failed CPU2 communication runtime error CPU2 power error PR EL IM IN AR ○ ○ ● ● ● ● Indicates Y Relay IM-PN-RX107-CERT-01pre4 37
CHAP TER 8: O P ERATIO N 8 .1 G en eral in f o rm at io n To control a receiver, the transmitter must be registered and logged in to the receiver. If another transmitter is already logged in to the receiver, it must be More than one transmitter can be registered in the receiver, but only one transmitter can be logged in at a time. AR All operation instructions require access to the receiver circuit board(s).' Y logged out before a different transmitter can be logged in.
the relay deactivates. Setting a relay to latching means that the relay becomes active when a button is pressed and remains active until the button is pressed again. 8 . 3 . 1 S E T M O M E N T A RY O R L A T C H I N G RE L A Y F UN C T I O N S The settings options depend on the selected Operating mode. NOTE: The number of relays that can be set to latching varies depending on the Y selected Operating mode. 1. Press the Function button twice.
NOTE: The logout function cannot be activated/deactivated in the receiver. Contact your representative for assistance. PR EL IM IN AR Y For this receiver, the logout function is activated by default.
CHAP TER 9 : CO NFIG URATIO N M ENU All configuration settings require access to the receiver circuit board(s). RISK OF ELECTRIC SHOCK The receiver must only be opened by qualified installers or authorized personnel. Y Make sure the power supply is switched off before opening the receiver. Failure to follow these instructions could result in death, serious injury, AR or equipment damage. 1. Remove the front cover of the receiver. Use a screwdriver to remove the screws. 2. Power the receiver up. 3.
9.2 Regis t er t h e t ran s m it t er in t h e rec eiver Registering means establishing communication between the transmitter and the receiver. RISK OF UNINTENDED EQUIPMENT OPERATION Only transmitters that are intended for use should be registered in the receiver. Y Failure to follow these instructions could result in death, serious injury, AR or equipment damage. NOTE: To establish a radio link between the transmitter and the receiver, both units must be set to the same radio mode.
9.3 S h o w s et t in gs 1. Press the Function button 3 times The function LED 3 lights (green). 2. Press the Select button.
below: : LED is lit. : LED is off. Relay Relay Relay Relay Operating Radio mode LED 1 LED 2 LED 3 LED 4 mode 1 (default) Continuous radio mode 255 Continuous/ discontinuous Y depending on the settings NOTE: If no button is pressed within approximately 10 seconds, the receiver AR will automatically return to normal operation. 2. Press the Select button to change the current Operating mode. The function LED 4 flashes (orange). 3.
Digital Can be used for… outputs… DO1 e.g. for a +5 V buzzer DO2 +5 V bright LED to indicate that the stop relays are activated. N/A 2 IN AR Y DO3–7 Relay number on the receiver Button functions EL IM Direction functions * Can be used to switch between Loads A and B On relays Stop relays (SR1 + SR2) and DO2 are active when the radio link is up. Work relays Relay 29 should be activated if any of the transmitter buttons are pressed.
9.5 A c t ive Lo ad s el ec t NOTE: If this setting is set to 0 (status LEDs 1–4 are off), the receiver will always be activated when receiving a radio package. For all other settings, the receiver will be activated when the load select on the transmitter corresponds to one of the load select settings enabled in the receiver. Y 9.5 .1 S H OW/C H AN GE L OAD(S ) 1. Press the Function button 4 times. AR Function LED 4 lights (orange). 2. Press the Function button for approx.
4. Press the Function button to enable/ unable the Load setting. Function LEDs 3 (green) and 4 (orange) light when a Load has been activated. They are off when no Load has been selected. 5. Press the Select button to move to the next available Load (Load B). The corresponding status LED flashes and the Load can be activated. Y 6. Repeat step 4–5 for Loads C–D. 7. Press the Select button to confirm and store the new configuration. 9.6 Lo g a t ran s m it t er o u t NOTE: Only for continuous radio mode.
3. Press the receiver Function button for approx. 4 seconds or until relay LEDs go off. All registered transmitters have been erased. The receiver returns to normal operation. 9.8 M as t er res et o f t h e rec eiver This procedure will erase all settings and all relay mapping from the receiver. Y NOTE: The erase function cannot be activated/deactivated in the receiver. Contact RISK OF UNINTENDED EQUIPMENT OPERATION AR your representative for assistance.
CHAP TER 1 0: WARRANTY, SERVICE, REP AIRS, AND M AINTENANCE Tele Radio AB products are covered by a warranty against material, construction and manufacturing faults. During the warranty period, Tele Radio AB may replace the product or faulty parts. Work under warranty must be performed by Tele Radio The following are not covered by the warranty: Y AB or by an authorized service center specified by Tele Radio AB.
CHAP TER 1 1 : REG UL ATO RY INFO RM ATIO N 1 1 .1 E u ro p e Applies to: R23-01, R23-03, R23-08, R23-11, R23-13 Y R23-02, R23-04, R23-09, R23-12, R23-14 1 1 . 1 . 1 C E M A RK I N G are in compliance with Directive 2014/53/EU. AR Hereby, Tele Radio AB, declares that the radio equipment type(s) listed above is/ The latest version of the complete EU Declaration of Conformity is available on the Tele Radio AB website, www.tele-radio.com. IN 1 1 . 1 .
(2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
2) l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
ANNEX A: G L O SSARY DC Diagnostic Coverage FIT Failures in time (1 FIT = 1 failure per 10^9 hours) Y HFT MTTF Mean Time To Failure PFH PL Performance level SFF EL IM Safety Failure Fraction IN Probability of Failure per Hour AR Hardware Fault Tolerance SIL PR Safety Integrity Level IM-PN-RX107-CERT-01pre4 53
ANNEX B: INDEX A Active antenna 23 Active Load select 46 Y B Base board 25 25 AR Boards C code messages 36 D D5-23 E EL IM Debug mode indications 16 IN Current consumption 23 35 Erase all registered transmitters 47 Error indications 36 Expansion boards 27 29 5-relay 27 Digital inputs 31 PR 14-relay External antenna 21 F FCC statement 50 FCC/IC labels 52 Function LEDs in normal operation mode 33 I IC Statement 54 51 IM-PN-RX107-CERT-01pre4
Input power 15 installation 24 Installation precautions 20 L 39, 47 Logout 39, 47 Y Log a transmitter out M AR Maintenance Master reset Menu mode Menu mode indications Mounting dimensions EL IM External antenna IN Enter menu mode 49 48 41 34 22 Receiver 19 Repeater 24 O Operating mode 1 44 Operating modes 43 R 15 Radio frequency output power 15 Radio mode 38 Register 42 Repeater 23 PR Radio communication S Show settings IM-PN-RX107-CERT-01pre4 43 55
Show/ change Operating mode 43 Specifications 15 External antenna 21 Status and error indications 33 W 8 Y Warnings & restrictions Installation and commission 8 10 AR Maintenance Operation 10 50 PR EL IM IN WEEE directive 56 IM-PN-RX107-CERT-01pre4
Y AR IN EL IM PR (This page has intentionally been left blank) IM-PN-RX107-CERT-01pre4 57
Y AR IN strong EL IM smart PR safe These installation instructions are subject to change without prior notice. Download the latest installation instructions from www.tele-radio.com .
