Installation instructions TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TG-T14-8, TG-T14-9, TG-T15-4, TG-T15-5, TG-T15-6, TG-T15-7, TG-T15-8, TG-T15-9 TG-R4-26 (TG-RX-MNLCAN), TG-R4-28 (TG-RX-MNRCAN), TG-R4-30 (TG-RX-MNPCAN), TG-R4-41 (TG-RXMNLJ1939), TG-R4-43 (TG-RX-MNRJ1939), TG-R4-45 (TG-RX-MNPJ1939, TG-R4-36 (TG-RX-MNLANA), TG-R4-38 (TG-RX-MNRANA), TG-R4-40 (TG-RX-MNPANA) LANGUAGE: English (original) IM-TG2-RX009-CERT
CONTENTS Chapter 1: CUSTOMER INFORMATION Chapter 2: SAFETY INFORMATION Chapter 3: PRODUCT PAGES TG-RX-MNLANA, TG-RX-MNRANA, TG-RX-MNPANA base board receiver with an expansion board TG-RX-MNLCAN, TG-RX-MNRCAN, TG-RX-MNPCAN, TG-RX-MNLJ1939, TG-RXMNRJ1939, TG-RX-MNPJ1939 base board receiver with CAN expansion board TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TG-T14-8, TG-T14-9, TG-T15-4, TG-T15-5, TG-T15-6, TG-T15-7, TG-T15-8, TG-T15-9 transmitter Chapter 4: INSTALLERS GUIDE Navigate in menu mode Enable PIN codes
Chapter 1: CUSTOMER INFORMATION CHAPTER 1: CUSTOMER INFORMATION THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT READ ALL INSTRUCTIONS AND WARNINGS CAREFULLY BEFORE MOUNTING, INSTALLING AND CONFIGURATING THE PRODUCTS. These instructions are published by Tele Radio AB without any guarantee. The instructions may be removed or revised by Tele Radio AB at any time and without further notice. Corrections and additions will be added to the latest version of the instruction.
WARNINGS & RESTRICTIONS WARNING! Tele Radio remote controls are often built into wider applications. We recommend that the system is provided with a wired emergency stop where necessary. NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a minimum, when used for 200 hours. To test the STOP button: press, twist and pull it out. INSTALLING, CONNECTING AND MOUNTING n n n n n n n n Allow only licensed or qualified personnel to install the product.
Chapter 2: SAFETY INFORMATION CHAPTER 2: SAFETY INFORMATION APPLICATION AREA FOR THE TIGER SYSTEM The Tele Radio AB Tiger remote control systems are aimed for remote controlling of lifting or mobile equipment where a high safety level is required. AUTHORIZATION BY PIN CODE To prevent from unauthorized users being able to start the transmitter and control the receiver, you can enable PIN codes for start-up protection. 1-10 PIN codes can be stored in the transmitters.
SAFETY INFORMATION (IN ENGLISH) System requirements The product holds a safety-related stop function that complies with the requirements for SIL3 according to IEC61508: The stop function deactivates all relays on the receiver when the stop button on the transmitter is pressed. The stop function is available on all Tiger systems. The maximum delay of the stop function is 500 ms.
Chapter 3: PRODUCT PAGES CHAPTER 3: PRODUCT PAGES ANTENNA NOTE! For optimum performance: Place well away from metal objects, such as metal girders, highvoltage cables and other antennas. NOTE! For optimum performance, place the antennas as far away from each other as possible. The recommended distance is more than 1 meter. We recommend that you test the equipment before mounting the receivers permanently.
TG-RX-MNLANA, TG-RX-MNRANA, TG-RX-MNPANA BASE BOARD RECEIVER WITH AN EXPANSION BOARD WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to turn the electricity off before opening the receiver. WARNING! Tele Radio remote controls are often built into wider applications. We recommend that the system is provided with a wired emergency stop where necessary. Base board: 1. LED representing stop relays 1+2 (red) 8. Antenna connector 2. Stop relays 1+2 9.
Expansion board: 15. Terminal block for analogue outputs 23. Function relays 22-25 16. Indication LED for communication with the base board (green) 24. Terminal block for digital outputs 17. Programming connector 25. Terminal block for external analogue reference and isolated analogue supply 18. Function button (Cancel) 26.Digital outputs LEDs 19. Select button (OK) 27. Indication LED for internal DC/DC converter (yellow) 20. Terminal block for digital inputs 28.
TERMINAL BLOCK FOR INPUT POWER 1. 48-230 V AC 2. 48-230 V AC 3. (not used) 4. ~12-24 V AC/DC 5. negative terminal DC voltage* 6. ~+12-24 V AC/DC * use when digital inputs are connected to receiver TERMINAL BLOCK FOR MIXED I/O 32. +12V DC 38. Digital input 2 33. +5V DC 39. GND 34. GND 40. +3.3V DC 35. GND 41. RS485A- 36. Digital input 1 42. RS485B+ 37. Transistor output 43.
FUNCTION LEDS INDICATION IN OPERATING MODE Function LED 1 (red) 2 (yellow) Off On Indicates...
TERMINAL BLOCK FOR EXTERNAL ANALOGUE REFERENCE AND ISOLATED ANALOGUE SUPPLY How to connect to the terminal block depends on the configurations made to the receiver. Please, contact your Tele Radio representative for further assistance. 0 to +10V analogue output, internal DC/DC converter on: 50. Unconnected 51. Unconnected 52. Unconnected 0 to +10V analogue output, internal DC/DC converter off: 50. Negative supply 51. Unconnected 52.
25-75% or 10-90% output****: 50. Negative supply 51. Unconnected 52. Positive supply * Analogue output reference will follow this voltage. If unconnected, the analogue output reference will be in the middle of the external supply voltage. ** External supply voltage of 22-35V DC is required to achieve full -10 to +10V output. *** External supply voltage shall not be connected. Guaranteed output range is -5 to +5V. **** Internal DC/DC converter is always off.
TERMINAL BLOCK FOR DIGITAL INPUTS AND GROUND CONNECTIONS 77. Digital input 3 80. GND 78. Digital input 4 81. GND 79. Digital input 5 82. GND TERMINAL BLOCK FOR ANALOGUE INPUTS 83. Analogue input 1 84. Analogue input 2 85. Analogue GND TERMINAL BLOCK FOR ANALOGUE OUTPUTS 86. Analogue GND 93. Analogue output 1 87. Analogue GND 94. Analogue output 2 88. Analogue GND 95. Analogue output 3 89. Analogue GND 96. Analogue output 4 90. Analogue GND 97. Analogue output 5 91. Analogue GND 98.
BASE BOARD RELAY LEDS These LEDs light when the corresponding stop and function relays on the base board are activated. See list for corresponding base board relay. LED 1 = function relay 1 LED 2 = function relay 2 LED 3 = function relay 3 LED 4 = function relay 4 LED 5 = function relay 5 LED 6 = function relay 6 LED 7 = function relay 7 LED 8 = (not used) LED 9 = stop relays 1 + 2 CURRENT CONSUMPTION Input power Min.* Max.** 12V AC 0.2A 0.5A 24V AC 0.06A 0.2A 48V AC 0.04A 0.2A 115V AC 0.
TECHNICAL DATA Number of stop relays 2 (potential free*, 16A, 250VAC) Number of function relays 7 (potential free*, 10A, 250VAC) Digital inputs 2 Input power 48-230V AC, 12-24V AC/DC Transistor output 1 Duplex communication Possible Max. number of registered transmitters 15 (only one transmitter at a time) IP class 66 Size 176 x 126 x 75 mm./ 6.9 x 5 x 2.9 in. Weight 800 g./ 1.8 lbs. Sensitivity Better than -110 dBm Operating temperature -20- +55°C/ -4-+130°F TG-RX-MNLANA: 433.
TG-RX-MNLCAN, TG-RX-MNRCAN, TG-RX-MNPCAN, TG-RXMNLJ1939, TG-RX-MNRJ1939, TG-RX-MNPJ1939 BASE BOARD RECEIVER WITH CAN EXPANSION BOARD WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to turn the electricity off before opening the receiver. WARNING! Tele Radio remote controls are often built into wider applications. We recommend that the system is provided with a wired emergency stop where necessary. Base board: 1. LED representing stop relays 1+2 (red) 8.
Expansion board: 15. Terminal block for internal power supply 18. CAN run LED 16. Programming connector 19. CAN error LED 17. Power LED 20.
TERMINAL BLOCK FOR INPUT POWER 1. 48-230 V AC 2. 48-230 V AC 3. (not used) 4. ~12-24 V AC/DC 5. negative terminal DC voltage* 6. ~+12-24 V AC/DC * use when digital inputs are connected to receiver TERMINAL BLOCK FOR MIXED I/O 32. +12V DC 38. Digital input 2 33. +5V DC 39. GND 34. GND 40. +3.3V DC 35. GND 41. RS485A- 36. Digital input 1 42. RS485B+ 37. Transistor output 43.
FUNCTION LEDS INDICATION IN OPERATING MODE Function LED 1 (red) 2 (yellow) Off On Indicates...
TECHNICAL DATA Number of stop relays 2 (potential free*, 16A, 250VAC) Number of function relays 7 (potential free*, 10A, 250VAC) Digital inputs 2 Input power 48-230V AC, 12-24V AC/DC Transistor output 1 Duplex communication Possible Max. number of registered transmitters 15 (only one transmitter at a time) IP class 66 Size 176 x 126 x 75 mm./ 6.9 x 5 x 2.9 in. Weight 800 g./ 1.8 lbs.
CURRENT CONSUMPTION Input power Min.* Max.** 12V AC 0.06A 0.4A 24V AC 0.03A 0.2A 48V AC 0.02A 0.09A 115V AC 0.008A 0.04A 230V AC 0.006A 0.03A 12V DC 0.06A 0.3A 24V DC 0.03A 0.
RECEIVER MEASUREMENTS TG-RX-MNLANA, TG-RX-MNRANA, TG-RX-MNPANA 176 mm (6.9 in) 160 mm (6.3 in) 144 mm (5.7 in) 126 mm (5 in) 154 mm (6 in) Ø5.5 mm (0.2 in) Ø15 mm (0.6 in) 160 mm (6.3 in) 75 mm (3 in) 5 mm (0.2 in) Ø5.5 mm (0.
TG-RX-MNLCAN, TG-RX-MNRCAN, TG-RX-MNPCAN, TG-RX-MNLJ1939, TG-RX-MNRJ1939, TG-RX-MNPJ1939 176 mm (6.9 in) 160 mm (6.3 in) 144 mm (5.7 in) 126 mm (5 in) 154 mm (6 in) Ø5.5 mm (0.2 in) 160 mm (6.3 in) 53 mm (2.1 in) 5 mm (0.2 in) Ø9 mm (0.4 in) Ø5.5 mm (0.
TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TG-T14-8, TG-T14-9, TG-T15-4, TG-T15-5, TG-T15-6, TG-T15-7, TG-T15-8, TG-T15-9 TRANSMITTER TG-T15-4, TG-T15-5, TG-T15-6, TG-T15-7, TG-T15-8, TG-T15-9 1. Rubber cover 10. Button 4 2. Display 11. Button 6 3. Button 1 12. Button 8 (safe button*) 4. Button 3 13. Button LEDs 5. Button 5 14. Right start button 6. Button 7 (safe button*) 15. Stop button 7. Left start button 16. Button 9 (safe button**) 8. Top led 17. Button 10 (safe button**) 9.
ON/OFF SWITCH The transmitters have an on/off switch on the backside. The switch breaks the power supply from the battery. When in position 0/off, the transmitter cannot be started unless you connect the charger plug. When the transmitter is transported by airplane, the on/off switch must be in 0/off position. The switch should not be used as an on/off button for the transmitter. To turn the transmitter off, use the stop button.
TECHNICAL DATA NO.
NO. OF CHANNELS/FREQUENCY BANKS TG-T14-4, TG-T14-7, TG-T15-4, TG-T15-7 69 channels TG-T14-5, TG-T14-8, TG-T15-5, TG-T15-8 15 banks TG-T14-6, TG-T14-9, TG-T15-6, TG-T15-9 16 channels CHANNEL SEPARATION TG-T14-4, TG-T14-7, TG-T15-4, TG-T15-7, TG-T14-5, TG-T14-8, TG-T15-5, TG-T15-8 25 kHz TG-T14-6, TG-T14-9, TG-T15-6, TG-T15-9 5 MHz OPERATING TIME (WITH CONTINUOUS USAGE) TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TGT14-8, TG-T14-9, TG-T15-4, TG-T15-5, TG16 h.
TRANSMITTER MEASUREMENTS TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TG-T14-8, TG-T14-9 TG-T15-4, TG-T15-5, TG-T15-6, TG-T15-7, TG-T15-8, TG-T15-9 - 29 -
Chapter 4: INSTALLERS GUIDE CHAPTER 4: INSTALLERS GUIDE NAVIGATE IN MENU MODE To navigate when in menu mode: Press... to... Button 1 Step down Button 2 Step up Button 3 Step left/ go back Button 4 Step right The left start button Select/ confirm The right start button Exit ENABLE PIN CODES 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3.
CREATE PIN CODES NOTE! You can store up to 10 PIN codes in the transmitter. NOTE! '0000' is not a valid PIN code. 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. Press the right start button. Keep pressed. 4. Press the stop button. 5. Release the right start button.
ERASE PIN CODES 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button.The LEDs light (green when the battery capacity is good, red when the battery capacity is poor). 3. Press the right start button. Keep pressed. 4. Press the stop button. 5. Release the right start button. The LEDs light (green when the battery capacity is good, red when the battery capacity is poor) when in menu mode. 6. Go to [PIN] --> [Erase PIN]. 7.
START THE TRANSMITTER IN OPERATING MODE 1. Make sure that the stop button is pressed 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. If PIN codes are used for authorization: Go to the next section. 4. WITHIN 3 MINUTES FROM PULLING OUT THE STOP BUTTON: Press a button to select the receiver(s) that you want to operate.
START THE TRANSMITTER IN OPERATING MODE WITH PIN CODES 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. WITHIN 3 MINUTES : Enter the PIN code (4 digits) by pressing the buttons according to the table.
LOGIN/LOGOUT NOTE! When the transmitter has established radio communication with one or more receivers, you can make a Quick logout from those receivers. Note that the Quick logout will log the transmitter out from all receivers that are participating in the session. NOTE! If you need to log out a transmitter that is lost or damaged, it is possible to log out from the receiver. We do not recommend this way of logging out. Contact your representative for assistance.
Logout from menu mode 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. Press the right start button. Keep pressed. 4. Press the stop button. 5. Release the right start button. The top LED flashes (green when the battery capacity is good, red when the battery capacity is poor) when in menu mode. 6. Go to [Logout]. 7. Select by pressing the left start button. 8.
The top LED flashes (green when the battery capacity is good, red when the battery capacity is poor) when in menu mode. 9. Go to [Register]. 10. Select an empty slot and confirm by pressing the left start button. The display shows [Registering] . 11. When the receiver has found the transmitter, all relay LEDs flash red. The display shows [Confirm on RX]. 12. Press the receiver Select button. Function LEDs 1-7 flash 3 times. The relay LEDs go off. 13. All Function LEDs light for approx. 1 second.
REPLACE WARNING! Do not perform this when the receiver is in a session with another transmitter. The radio communication may become disturbed or broken. NOTE! You can replace a registered transmitter with another transmitter without having access to the receiver. NOTE! If the transmitter that needs to be replaced is registered in more than one receiver, it will only be replaced in one receiver at a time.
AUTOMATIC SHUTDOWN NOTE! Turning on automatic shutdown can save battery capacity by automatically turning the transmitter off when no function has been activated for a set time. Set the time for automatic shutdown 1. Make sure that the stop button is pressed. 2. Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. Press the right start button. Keep pressed. 4. Press the stop button. 5. Release the right start button.
FREQUENCIES & CHANNELS NOTE! If your system is transmitting on the frequency bands 433MHz eller 2.4 GHz, the receiver will automatically detect and switch to the same channel that the transmitter is using. If your system is transmitting on the 915 MHz frequency band, you have to switch bank in the receiver by using the PC program Settings manager. Contact your representative for assistance. Switch channel on the transmitter 1. Make sure that the stop button is pressed. 2.
FREQUENCY BAND 433 MHZ Channel Frequency Channel Frequency 01 433.075 36 433.950 02 433.100 37 433.975 03 433.125 38 434.000 04 433.150 39 434.025 05 433.175 40 434.050 06 433.200 41 434.075 07 433.225 42 434.100 08 433.250 43 434.125 09 433.275 44 434.150 10 433.300 45 434.175 11 433.325 46 434.200 12 433.350 47 434.225 13 433.375 48 434.250 14 433.400 49 434.275 15 433.425 50 434.300 16 433.450 51 434.325 17 433.475 52 434.
FREQUENCY BAND 915 MHZ Frequency-hopping spread spectrum (FHSS) is a method of transmitting radio signals by rapidly switching a carrier among many frequency channels, using a pseudorandom sequence known to both transmitter and receiver. For further information about the frequencies used in this frequency band and about frequency-hopping, please contact your representative. FREQUENCY BAND 2.
RELAY FUNCTIONALITY NOTE! If Operating mode 0 is selected, you can not make these settings. Contact your representative for assistance. NOTE! Momentary relay functionality is default. That means that the relay will only be activated when you press a button on the transmitter. When the button is released, the relay deactivates. Setting a relay to latching means that the relay gets activated every time that you press a button, but in this case the relay remains active until the button is pressed again.
DIGITAL INPUTS The digital inputs on the receiver are connected to the transmitter LEDs. If you need to make other settings for the digital inputs indications on the transmitter, please contact your representative for assistance.
Chapter 5: OPERATING MODES CHAPTER 5: OPERATING MODES SELECT OPERATING MODE NOTE! All receivers in this manual are intended to be customized. Contact your representative for assistance.
Chapter 6: LOAD SELECT MODES CHAPTER 6: LOAD SELECT MODES LOAD SELECT MODE NOTE! Before starting to perform these settings, make sure that the stop relays are deactivated! 1. Make sure that the stop button is pressed. 2.Twist and pull out the stop button. The top LED lights (green when the battery capacity is good, red when the battery capacity is poor). 3. Press the right start button. Keep pressed. 4. Press the stop button. 5. Release the right start button.
LOAD SELECT MODE 0 LOAD SELECT MODE 1 - 47 -
LOAD SELECT MODE 2 LOAD SELECT MODE 3 - 48 -
LOAD SELECT MODE 4 LOAD SELECT MODE 5 - 49 -
LOAD SELECT MODE 6 LOAD SELECT MODE 7 The loads are selected in the PC program Settings manager. When you start the transmitter, you cannot switch loads. The LEDs on the transmitter do not indicate which load is activated.
Chapter 7: BATTERY GUIDE CHAPTER 7: BATTERY GUIDE BATTERY INFORMATION TYPE OF BATTERY TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TGInternal, rechargeable lithium-ion T14-8, TG-T14-9, TG-T15-4, TG-T15-5, TGbattery T15-6, TG-T15-7, TG-T15-8, TG-T15-9 OPERATING TIME TG-T14-4, TG-T14-5, TG-T14-6, TG-T14-7, TGT14-8, TG-T14-9, TG-T15-4, TG-T15-5, TGApprox.
CHARGE THE BATTERY 1. When approximately 10 % of the battery capacity remains, the internal buzzer beeps 3 times and the top LED lights red. If the transmitter has a display, the display monitors the battery status. 2. Put the charger plug into the socket in the back of the transmitter. While charging, the top LED flashes in red. If the transmitter has an external battery, you can also remove the battery and charge it in the Tele Radio 5V DC charging unit. 3. When fully charged, the top LED lights green. 4.
BATTERY PRECAUTIONS Observe the following general battery warnings: n As batteries contains flammable substances such as lithium or other organic solvents, they may cause heating, rupture or ignition. n Risk of explosion if battery is replaced with a battery of an incorrect type. n Do not short circuit, disassemble, deform or heat batteries. n Never try to charge a visibly damaged or frozen battery. n Keep batteries out of reach of small children.
GUARANTEE, SERVICE, REPAIRS AND MAINTENANCE The Tele Radio AB products are covered by a guarantee/warranty against material, construction and manufacturing faults. During the guarantee/warranty period, Tele Radio AB may replace the product or faulty parts. Work under guarantee/warranty must be carried out by Tele Radio AB or by an authorized service centre specified by Tele Radio AB.
Chapter 8: CERTIFICATIONS CHAPTER CHAPTER 8: CERTIFICATIONS CHAPTER FCC/ IC FCC STATEMENT Statement for warning: To satisfy FCC RF exposure requirements, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended. Les antennes installées doivent être situées de facon à ce que la population ne puisse y être exposée à une distance de moin de 20 cm.
Chapter 8: CERTIFICATIONS CHAPTER The radio module in this product is labelled with its own FCC ID and IC number. The FCC ID and IC is not visible when the radio module is installed inside another device. Therefore, the outside of the device into which the module is installed must also display a label referring to the radio module.
THE RADIO MODULE Each radio module is specifically designed to match a Tele Radio product in terms of physical dimensions, connection points, voltage levels, signal interface etc. To use the radio modules in non Tele Radio products is not permitted. The radio modules are designed to interface directly to the main board of the receiver/transmitter unit. They are power supplied by the main board and the radio circuit operates strictly according to instructions from a microprocessor on the main board.
PRODUCT LABEL ON THE RECEIVER You will find the product label on the outside of the enclosure of the receiver. FCC/IC LABEL IN THE RECEIVER The FCC/IC label is placed on the radio module. The radio module is mounted inside the receiver.
PRODUCT LABEL ON THE TRANSMITTER You will find the product label in the back of the transmitter.
FCC/IC LABEL IN THE TRANSMITTER The FCC/IC label is placed on the radio module. The radio module is mounted inside the transmitter. D00005-06: TG-T14-8, TG-T15-8 D00005-09: TG-T14-9, TG-T15-9 The FCC/IC label is placed on the main board. The main board is mounted inside the transmitter.
EC/EEA DECLARATION OF CONFORMITY - 61 -
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