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Application Specification

Mini- Universal MATE- N- LOK*

114--13089

LOC B

1 of 20

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*Trademark. Other products, logos, and company names used are the property of their respective owners.

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PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

Splash- Proof Sealed Connectors

15 OCT 09 Rev B

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2_ .

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of mini--universal MATE--N--LOK splash--proof sealed

connectors. These connectors are designed to be used with splash--proof seals that will ensure a water and

dust resistant assembly. The connectors are available in plug housings and cap housings for wire--to--wire

free--hanging and panel mount applications, and vertical pin headers and right--angle pin headers for wire--to--

printed circuit (pc) board applications. Each connector consists of a housing and contacts. The connectors

have dual rows available in 2, 4, 6, 8, or 10 positions with a contact centerline spacing of 4.14 mm [.163 in.].

The housings accept crimp type contacts. End contact cavities of the cap housing are marked to provide circuit

identification. A raised alignment rib along the side of the plug housing indicates Position 1. The cap housing

features mounting ears and panel stops to aid in mounting to a panel. The contacts are available in

loose--piece form for terminating with manual hand--held tools, and in strip form for terminating with

semi--automatic or automatic machines.

The pin headers contain through--hole solder type contacts. The pin headers feature integral boardlocks to

provide stability for placement on the pc board and standoffs to facilitate pc board cleaning after the soldering

operation. The pin headers are placed on the pc board by hand.

When corresponding with T yco Electronics Personnel, use the terminology provided in this specification to

facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.

Figure 1

Right-Angle Pin Header

Vertical Pin Header

Plug Housing Cap Housing

Socket Contact

Pin Contact

Wire Seal

Interface Seal

Cavity Plug Seal

Keying Plug

Panel Stop

(4 Places)

Circuit

Identifier

Locking

Latch

Contact

Cavity

Through--Hole

Contacts

Through--Hole

Contacts

Locking

Tab

Locking

Tab

Locking

Tab

Standoff (4 Places)

Boardlock

Standoff (4 Places)

Mounting Ear

(2 Places)

Chamfered

Edges

Chamfered

Edge

Housing

Silo

Housing

Alignment Rib

Contact

Cavity

NOTE

Summary of content (20 pages)

PAGE 1
Application Specification 114-- 13089 Mini- Universal MATE- N- LOK* Splash- Proof Sealed Connectors NOTE 15 OCT 09 Rev B All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. i 1.
PAGE 2
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 1.1. Seals The seals are available to be installed onto the connectors to ensure a sealed assembly. The interface seal protects the connecting point between mating connectors, the cavity plug seal protects the opening of an unused contact cavity, and the wire seal protects the opening around the contact cavity containing a contact or keying plug. 1.2. Polarization and Keying Plugs The connectors are polarized for proper mating.
PAGE 3
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 2.6. Manuals Manual 402--40 can be used as a guide to soldering. This manual provides information on various flux types and characteristics with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 2.7.
PAGE 4
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 3.4. Component Selection A. Connectors and Seals Each connector must be used with specific seals to ensure a sealed assembly for the required application. Mating connectors must have identical number of positions. A cross--reference of connector--to--seal and connector--to--connector is listed in Figure 2.
PAGE 5
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 B. Contact and Wire The contacts accept stranded copper or tin--coated wire sizes 26 through 18 AWG with an insulation diameter range of 1.02 through 2.11 mm [.040 through .083 in.]. Selection of the contact depends upon the wire size as listed in Figure 3. CONTACT WIRE SIZE ((AWG)) PIN SOCKET Strip Loose Piece Strip Loose Piece 26--22 770901 770985 770902 770986 22--18 770903 770987 770904 770988 Figure 3 3.5.
PAGE 6
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 A. Cutoff Tab and Burr The cutoff tab is the remaining portion of the carrier strip after the contact is cut from the strip. The following dimensional requirements will ensure proper application for these contacts. 1. The cutoff tab must not exceed the dimension shown in Figure 5. 2. There must be no burr resulting from the cutoff tab shearing. B.
PAGE 7
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 Note: Socket Contact Shown, Requirements Apply Equally to Pin Contact 0.13 [.005] Max Burr 0.38 [.015] Max Cutoff Tab Transition Area (Wire Conductors Must Be Visible Here, Wire Insulation May Be Visible Here) Flush With or Extend from End of Wire Barrel to 0.89 [.035] (Max) Wire Conductor Location 0.4 [.015] Min Wire Seal Protrudes into Transition Area Wire Barrel Closed with No Wire Strands Showing in Seam 0.51-- 0.71 [.020-- .
PAGE 8
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors WIRE INSULATION DIAMETER SIZE (AWG) 24 22 22 20 STRIP FORM CONTACT (Using Automatic Machine) WIRE BARREL CRIMP INSULATION BARREL WIDTH (Ref) HEIGHT WIDTH 1.02--1.52 1.02 1.52 [.040 [.040--.060] .060] 0.63+0.05 [.025+.002] 0.63+0.03/--0.05 [.025+.001/--.002]G 1.27--2.11 1.27 2.11 [.050--.083] [.050 .083] 0.91+0.05 [.036+.002] 26 18 114- 13089 0.69+0.05 [.027+.002] 0.78+0.05 [.031+.002] 0.81+0.05 [.032+.002] 1.22 [.048] 2.03 [.080] 1.
PAGE 9
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 Note: Socket Contact Shown, Requirements Apply Equally to Pin Contact Up and Down Alignment 4_ Max Datum Line Side- to- Side Alignment 4_ Max 4_ Max Datum Line 4_ Max Figure 7 3.7. Interface Seal The interface seal must be installed onto the plug housing. The installed interface seal must fit inside the channel at the base of the silos of the plug housing.
PAGE 10
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 The contact cavity containing the keying plug must be sealed using a wire seal. The wire seal must be installed into the contact cavity at the wire end of the housing after the keying plug is installed. The wire seal must be inserted flanged end (end opposite the throat) first, over the keying plug and into the contact cavity.
PAGE 11
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 3.11. PC Board A. Material and Thickness The pc board material shall be glass epoxy (FR--4 or G--10). The pc board thickness range shall be 1.57 to 2.36 mm [.062 to .093 in.]. B. Pads The pc board circuit pads must be solderable in accordance with Test Specification 109--11. C.
PAGE 12
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 D. Layout The holes in the pc board must be precisely located to ensure proper placement and optimum performance of the pin header. The pc board layout must be designed using the dimensions provided on the customer drawing for the specific pin header. Reference samples of the recommended pc board layouts are shown in Figure 10. Sample Recommended PC Board Layout 6--Position Vertical Pin Header 1.40+0.08 [.055+.003] Typ 4.45 [.
PAGE 13
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 Right--Angle Pin Header Vertical Pin Header 3.30 [.130] Min Allowable Distance Contact Cavities (Ref) 3.30 [.130] Min Allowable Distance Contact Cavities (Ref) Figure 11 3.12. Pin Header Placement CAUTION ! Pin headers should be handled only by the housing to avoid deformation, contamination, or damage to the contact solder tails. The pin header number one position must be aligned with the number one position pc board hole.
PAGE 14
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 B. Process The connectors can be soldered using wave soldering or equivalent soldering techniques. The temperatures and exposure time shall be as specified in Figure 14. SOLDERING PROCESS WAVE TEMPERATURE TIME (At Max Temperature) Wave 260_C [500_F] 5 Seconds Figure 14 C. Cleaning After soldering, removal of fluxes, residues, and activators is necessary.
PAGE 15
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors Right--Angle Pin Header 114- 13089 Vertical Pin Header Solder Fillet Evenly Formed Around Each Contact with No Skips or Voids (No Solder on Boardlocks) Figure 16 3.15. Panel Cutout The cap housings are designed to be panel mounted. The panel thickness range must be 0.8 through 2.0 mm [.031 through .079 in.]. The panel cutout must conform to the dimensions provided in Figure 17. Panel Cutout A (See Table) B (See Table) 3.35 [.132] 2.49 [.
PAGE 16
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 Side View Panel Stop (4 Places) Flush with Panel Mounting Ear (See Also Top View) Mating Face of Cap Housing Wires Install Punch Side of Panel (Ref) Top View Mounting Ear Against Panel Cutout Deflect to Remove Wires Deflect to Remove Mounting Ear Against Panel Cutout Figure 18 3.17. Mating and Unmating Mating connectors must have identical number of positions.
PAGE 17
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 3.18. Strain Relief and Wire Dress If necessary, wires can be bundled together and supported with cable ties or similar device. Wires must not be stretched or confined in any way. Therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. The minimum distance for the cable tie, measured from the housing at the wire end of the connector to the cable tie is shown in Figure 20. 76.2 [3.
PAGE 18
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 5.5. Power Units Automatic and semi--automatic machines for power assisted application of strip form contacts are available to cover the full wire size range. These power units provide the force required to drive the applicator for crimping the contacts.
PAGE 19
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 6. VISUAL AID Figure 22 shows a typical application of mini--universal MATE--N--LOK splash--proof sealed connectors. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.
PAGE 20
Mini- Universal MATE- N- LOK Splash- Proof Sealed Connectors 114- 13089 WIRE- TO- WIRE PANEL MOUNT APPLICATION CAP HOUSING PANEL STOPS MUST BE FLUSH WITH PANEL SAME REQUIREMENTS OF FREE- HANGING APPLICATION APPLY HERE MOUNTING EARS MUST BE AGAINST PANEL WIRE- TO- BOARD APPLICATION Note: Vertical Pin Header Shown, Requirements Apply Equally to Right-- Angle Pin Header SAME REQUIREMENTS OF FREE- HANGING APPLICATION APPLY HERE SHOULDER OF BOARDLOCK MUST BE THROUGH PC BOARD AND THERE MUST BE NO SOLDER ON