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Application Specification

114-13204

LOC B

of 7

2007 T yco Electronics Corporation, Harrisburg, P A

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*T rademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1-800-722-1 111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

LIGHT-N-LOK* Connectors

19 SEP 07 Rev B

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of LIGHT–N–LOK Connectors. These 2–position

connectors are available in complete assemblies or may be purchased as individual components and customer

assembled. The connectors consist of a plug assembly and receptacle assembly with or without being

pre–wired. The assemblies will accept 18 AWG solid copper wire. This “Poke–In Wire Termination” method

removes the need for application tooling.

When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Figure 1

Receptacle AssemblyPlug Assembly

Receptacle HousingPlug Housing

Release Latch

Black Wire

White Wire

Black Wire

White Wire

2. REFERENCE MATERIAL

2.1. Revision Summary

Updated document to corporate requirements

Changed text in Section 4, QUALIFICATIONS

2.2. Customer Assistance

Reference Base Product Part Number 2008141 and Product Code 1309 are representative numbers of

LIGHT–N–LOK Connectors. Use of these numbers will identify the product line and expedite your inquiries

through a service network established to help you obtain product and tooling information. Such information can

be obtained through a local Tyco Electronics Representative or, after purchase, by calling the Tooling

Assistance Center or the Product Information Center number at the bottom of this page.

2.3. Drawings

Customer Drawings for specific products are available from the service network. The information contained in

Customer Drawings takes priority if there is a conflict with this specification or with any technical

documentation supplied by Tyco Electronics.

2.4. Instructional Material

Instruction Sheet 408–10153 provides assembly and disassembly procedures for the LIGHT–N–LOK

Connectors.

NOTE

Summary of content (7 pages)

PAGE 1
Application Specification 114-13204 LIGHT-N-LOK* Connectors NOTE i 19 SEP 07 Rev B All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2 . Figures and illustrations are for identification only and are not drawn to scale. _ 1.
PAGE 2
LIGHT-N-LOK Connectors 114-13204 3. REQUIREMENTS 3.1. Storage A. Ultraviolet Light Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the connector housing material. B. Shelf Life The connectors should remain in the shipping containers until ready for use. The connectors should be used on a first in, first out basis. 3.2. Material The housings are made of polyamide and the contacts are made from tin–plated copper alloy. 3.3. Wire Selection and Preparation A.
PAGE 3
LIGHT-N-LOK Connectors 114-13204 Wires Bottomed in Connector Assembly Figure 3 4. Pull the wire down through the slot in the strain relief. See Figure 4.
PAGE 4
LIGHT-N-LOK Connectors 114-13204 5. Rotate the wire 90°. See Figure 5. Figure 5 6. Dress the wire 180° to complete the process. See Figure 6.
PAGE 5
LIGHT-N-LOK Connectors 114-13204 7. Apply optional approved flammability rated tape or clamp to organize the wire. See Figure 7. Optional Tape or Clamp May Be Applied Figure 7 8. If using Tyco Electronics complete assemblies, all the assembly work has been done. They are factory wired and ready for installation. 3.5. Connector Mating Align the polarized mating faces of the housings, and push the housings together. DO NOT force the housings to mate.
PAGE 6
LIGHT-N-LOK Connectors CAUTION 114-13204 Do NOT pull on the wires when unmating the connectors. ! 3.7. Replacement/Repair CAUTION The contacts and housings, are not repairable. DO NOT use damaged or defective contacts or housings. DO NOT remove the wire and re-terminate contacts. ! 4. QUALIFICATIONS LIGHT–N–LOK Connectors are Listed by Underwriters Laboratories Inc. (UL) in File ZMNA.E308110 and Certified by CSA International for current interruption in File LR 7189, Class 6233–01. 5.
PAGE 7
LIGHT-N-LOK Connectors 114-13204 6. VISUAL AID Figure 9 shows a typical application of LIGHT–N–LOK Connectors. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product.