BP Smart Battery Charger User Manual V1.1 BP Series SMART BATTERY CHARGER USER MANUAL Version 1.1 Date: May, 2014 TBB Power Co. Ltd.
BP Smart Battery Charger User Manual V1.1 Contents 1.General Safety Information.........................................................................................................................................1 2.INTRODUCTION.......................................................................................................................................................2 2.1 Description...............................................................................................................
BP Smart Battery Charger User Manual V1.1 About This Manual Purpose and Scope This manual describes TBB battery charger’s features, explains how it charge batteries, and provides procedures for its installation and gives some tips for the troubleshooting. But it does not mention the details of the particular brands of batteries. Please consult the battery manufacturer for this information. Audience The manual is for anyone intending to install and operate a TBB BP Series battery charger.
BP Smart Battery Charger User Manual V1.1 About TBB TBB Power is a dedicated designer and manufacturer of sophisticated and environmentally rugged power electronic equipment. We are offering a wide range of power conversion product from battery charger, standalone inverter, inverter charger combination and solar charge controller.
BP Smart Battery Charger User Manual V1.1 1. General Safety Information 1) Before using the charger, read all instructions and cautionary markings on the charger, the batteries, and all appropriate sections of this manual. 2) Use BP Series battery charger only for its use as intended. 3) Use BP Series battery charger only in well ventilated rooms. Do not expose the charger to rain, snow, spray, or bilge water. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings.
BP Smart Battery Charger User Manual V1.1 2. INTRODUCTION 2.1 Description 2.1.1 Front Panel 2.1.2 Rear Panel TBB Power Co. Ltd.
BP Smart Battery Charger User Manual V1.1 2.1.3 Accessories The Temperature Sensor (TS) automatically adjusts the charge according to the temperature of one of the batteries. With a TS installed, the unit provides a more accurate temperature- compensated charge for the battery connected. 2.2 BP Series Features BP Series is a smart battery charger designed specifically for following batteries: Freedom, Flooded, GEL, AGM.
BP Smart Battery Charger User Manual V1.1 2.2.5 Simultaneous Multi-battery Bank Charging BP Series battery charger has multi separate Dc positive terminals (12A has two banks, 20A, 25A and 40A has three banks) which allow charging multi batteries simultaneously. The total current into the batteries is a maximum of either 12A, 20A, 25A or 40A, depending on the model, which is divided amongst the batteries according to their state of discharge.
BP Smart Battery Charger User Manual V1.1 the temperature compensation. The compensate rate is 3.3mv/cell, please add it above the voltage you selected, then you'll have the correct output voltage of charger. 2.2.9 Power Supply Choice Easy to choose, the BP Series can work as a power supply by dip switch. It is meant that the output of the battery charger is a fixed voltage. It is not meant for charging batteries. The battery type and battery temperature are ignored in this mode.
BP Smart Battery Charger User Manual V1.1 been sprayed by protective lacquer on PCB. 2.2.14 Optional remote controller or remote display available. Easy to switch the signal between remote controller and remote displayer by dip switch. Please read the chapter 7 for the details setting and content. TBB Power Co. Ltd.
BP Smart Battery Charger User Manual V1.1 2.
BP Smart Battery Charger User Manual V1.1 3. INSTALLING GUIDE 3.1 Material List The Unit is packed with the following materials: 1) User's Manual 2) Temperature Sensor Please confirm the series number on the color box and the back of the product is the same. 3.2 Preparing for Installation 3.2.1 Location Please install BP Series battery charger in a location that meets the requirements as following: Dry: The unit is intended for use in a dry location.
BP Smart Battery Charger User Manual V1.1 Close to batteries: Avoid excessive cable lengths and use the recommended wire lengths and sizes. Undersized or overly long cables may affect charging accuracy. 3.2.2 DC Wiring The DC wiring must meet the following requirements: Recommend sections for battery cables: 12A — 4mm2 minimum (AWG 11) 20A/25A — 8mm2 minimum (AWG 8) 40A — 13mm2 minimum (AWG 6) 3.
BP Smart Battery Charger User Manual V1.1 Figure 3.1 installation guide for connecting BC and batteries Mounting: Mount the battery charger on a vertical surface, using the mounting holes provided. Mounting hardware should be corrosion resistant. Recommend to use all four mounting holes. Connecting DC Wiring for Batteries WARNING All the batteries you are charging must be the same type, that is, should be all flooded, or gel, or AGM.
BP Smart Battery Charger User Manual V1.1 Make sure the AC source circuit is disconnected by turning off the breaker feeding the circuit, unplugging from shore power and disconnecting any other power sources such as a generator. Grounding Do not make an ungrounded connection. Improper connection can result in risk of an electric shock. Battery charger must be grounded to reduce the risk of electrical shock.
BP Smart Battery Charger User Manual V1.1 4. OPERATION 4.1 Dip Switch Setting Switch 1: Default is OFF OFF: battery charger function ON: Power supply function. Output voltage: DC13.5V+/-0.6V(12V models), DC27V+/-0.6V(24V models). Switch 2-4: Output voltage setting: 12V MODELS Battery Switc Switc Switc Absorption Floating type Flooded Freedo h2 OFF h3 OFF h4 OFF volt 14.4V volt 13.4V OFF OFF ON 14.8V 13.8V OFF OFF ON ON OFF ON 14.3V 14.6V 13.8V 13.
BP Smart Battery Charger User Manual V1.1 Check the manual or manufacturer of your battery and set the dip switch 2-4 at the proper situation according to the recommended absorption and floating voltage. Plug in the temperature sensor to the battery charger and fasten the sensor head directly to the battery. To assure the right charging and avoid the chance of over¬-temp in battery, it is strongly recommended the temperature sensor should be connected during charging.
BP Smart Battery Charger User Manual V1.1 5. TECHNICAL SPECIFICATION 5.1 Physical Specifications Dimensions Weight Enclosure Assembly Fixture 12V12A-2 W PFC 300 x 190 x 80mm 12V12A-2 W/O PFC 300 x 190 x 80mm 24V12A-3W/OPFC 300 x 190 x 80mm 12V25A-3 W PFC 350 x 190 x 80mm 12V25A-3 W/O PFC 300 x 190 x 80mm 12V40A-3 W/O PFC 24V20A-3W/OPFC 350 x 190 x 80mm 350 x 190 x 80mm 12V40A-3WPFC 330 x 210 x 85mm 12V12A-2 W PFC 2.5kg 12V12A-2 W/O PFC 2.6kg 24V12A-3W/OPFC 2.6kg 12V25A-3 W PFC 3.
BP Smart Battery Charger User Manual V1.1 Charge algorithms Automatic max 6 steps Battery temperature compensation Automatic active when temperature sensor plug in Absorption and Float voltage 4 options, please check "4.1 dip switch setting" Power supply mode nominal output 12V : 13. 5+/-0. 6VDC voltage 24V : 27+/-0. 6VDC Efficiency 0.85 PFC >95% 5.
BP Smart Battery Charger User Manual V1.1 6. MAINTENANCE AND TROUBLESHOOTIN G 6.1 Maintenance WARNING Risk of Electrical Shock BP Series battery charger contains no user serviceable components. Do not attempt servicing unless you are a qualified technician or electrician. Contact your dealer or the manufacturer for service information. Cleaning: BP Series battery charger contains solid-state electronic components that require no maintenance.
BP Smart Battery Charger User Manual V1.1 "Power" indicator light is OFF "Power" indicator light is flashing Battery charger disconnected Power supply failure Incorrect power supply connection Mains voltage too low Mains fuse blown Battery connection not good Wrong voltage battery connected (24V to 12V battery charger) "Reverse polarity" indicator light ON Polarity reversion on output Charger over temp.
BP Smart Battery Charger User Manual V1.1 7. REMOTE CONTROLLER Remote controller and remote display are available for BP Series battery charger. You can buy them from the local distributor separately. 7.1 Brief Introduction For your convenience, remote controller of BP Series smart battery charger offers plenty of information and powerful function.
BP Smart Battery Charger User Manual V1.1 c) Output Power: Setting the output power of the battery charger d) RST: Reset R/C to the original setting. * How to change the output power: 1) Press Enter to switch the page until it shows " OUTPUT POWER xxx%" 2) Press the "Output Power" button for several seconds until the percentage on the screen is freshing. 3) Press the "Set" button to choose your setting for the output power. (5 options are available: 20%, 40%, 60%, 80% and 100%.
BP Smart Battery Charger User Manual V1.1 7.3 Installation Guide 1. It is not a water proof type. Please locate a position of which water is not accessible. 2. Please cutting the hole as per size offered by following Pic A: 122mm X 76mm 3. Connect cable to remote controller and battery charger. 4. Put the dip switch on correct position on the battery charger: 5.
BP Smart Battery Charger User Manual V1.1 TBB Power Co. Ltd.
BP Smart Battery Charger User Manual V1.1 8. REMOTE DISPLAY For your convenience, remote display of BP Series smart battery charger offers the same LED display as the ones on the battery charger. Together with the remote display, 3 meters cable was supplied. 8.1 Brief Introduction LED indicator: Please refer the manual 2.3 and 6.2 for the details. 8.2 Installation Guide 1. It is not a water proof type. Please locate a position of which water is not accessible. 2.
BP Smart Battery Charger User Manual V1.1 PIC C: PIC D: TBB Power Co. Ltd.
