Revision Package 301 R2000-00-301 M2000-00-301 Revision Package Product Code: R2000-00-301 February 1998 Introduction Revision package R2000-00-301 is the first update of the T2000 Series II service manual.
Revision Package 301 Section 8 R2000-00-301 Description Revision Package Pages to Replace Page Numbers Accessories 8.1 & 8.2 8.1 & 8.2 8.1.17 & 8.1.18 8.1.17 & 8.1.1 8.10.1 to 8.10.10 8.10.1 to 8.10.10 8.1 T2008 Power Supply 8.10 T2000-A450X CTCSS & Scrambler Kits 8.12 T2000-A60 Dual Port UART Kit 8.12.5 & 8.12.6 8.12.5 & 8.12.6 8.13 T2000-A66 Single Port UART Kit 8.13.1 to 8.13.8 8.13.1 to 8.13.8 8.15 T2000-A70 Data Modem Kit 8.15.1 to 8.15.18 8.
1 M2000-00 T2000 Series II Service Manual Issue 301 March 1998 M2000-00-301 Copyright TEL 31/12/97
2 M2000-00 Germany Tait Mobilfunk GmbH Willstätterstraße 50 D-90449 Nürnberg 60 Germany Phone: 49 911 967-460 Fax: 49 911 967-4679 E-mail: tait@t-online.de Head Office New Zealand Tait Electronics Ltd 558 Wairakei Road P.O. Box 1645 Christchurch New Zealand Phone: 64 3 358-3399 Fax: 64 3 358-3636 Australia Tait Electronics (Aust) Pty Ltd 275 Toombul Road Northgate 4013 P.O. Box 679 Virginia Queensland 4014 Australia Phone: 61 7 3865-7799 Toll Free: 1 300 304-344 Fax: 61 7 3865-7990 E-mail: helpdesk@tait.
3 M2000-00 About This Manual Scope This manual contains general, technical and servicing information on T2000 Series II mobile two-way radios. Format We have published this manual in a ring binder so that “revision packages” containing additional information can be added as required. Revision Packages Revision packages will normally be published to coincide with the release of information on a new PCB, and may also contain additions or corrections pertaining to other parts of the manual.
4 M2000-00 If you find an error in this manual, or have a suggestion on how it might be improved, please do not hesitate to contact the Technical Writer, Product Support Group, Tait Mobile Radio Division, Tait Electronics Ltd, P.O. Box 1645, Christchurch, New Zealand. Errors Technical Information Any enquiries regarding this manual or the equipment it describes should be addressed in the first instance to your nearest approved Tait Dealer or Service Centre.
5 M2000-00 List Of Effective Pages The total number of pages in this Manual is 484, as listed below. Page Issue Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.
6 5.17 5.18 5.19 5.20 5.21 5.22 5.23 5.24 5.25 5.26 5.27 5.28 5.29 5.30 5.31 5.32 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 7.1 7.2 7.3 7.4 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.1.8 7.1.9 7.1.10 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.2.8 7.2.9 7.2.10 7.3.1 7.3.2 7.3.3 7.3.
7 M2000-00 7.7.9 7.7.10 7.8.1 7.8.2 7.8.3 7.8.4 7.8.5 7.8.6 7.9.1 7.9.2 7.9.3 7.9.4 7.9.5 7.9.6 7.9.7 7.9.8 7.9.9 7.9.10 7.9.11 7.9.12 7.10.1 7.10.2 7.10.3 7.10.4 7.10.5 7.10.6 7.10.7 7.10.8 7.10.9 7.10.10 7.10.11 7.10.12 7.10.13 7.10.14 7.10.15 7.10.16 7.10.17 7.10.18 7.10.19 7.10.20 7.10.21 7.10.22 7.10.23 7.10.24 7.10.25 7.10.26 7.10.27 7.10.28 7.10.29 7.10.30 7.11.1 7.11.2 7.11.3 7.11.
8 7.17.3 7.17.4 7.17.5 7.17.6 8.1 8.2 8.1.1 8.1.2 8.1.3 8.1.4 8.1.5 8.1.6 8.1.7 8.1.8 8.1.9 8.1.10 8.1.11 8.1.12 8.1.13 8.1.14 8.1.15 8.1.16 8.1.17 8.1.18 8.1.19 8.1.20 8.1.21 8.1.22 8.1.23 8.1.24 8.2.1 8.2.2 8.3.1 8.3.2 8.3.3 8.3.4 8.4.1 8.4.2 8.5.1 8.5.2 8.5.3 8.5.4 8.6.1 8.6.2 8.6.3 8.6.4 8.7.1 8.7.2 8.7.3 8.7.4 8.8.1 8.8.2 8.8.3 8.8.
9 M2000-00 8.13.7 8.13.8 8.14.1 8.14.2 8.14.3 8.14.4 8.14.5 8.14.6 8.14.7 8.14.8 8.14.9 8.14.10 8.14.11 8.14.12 8.14.13 8.14.14 8.14.15 8.14.16 8.14.17 8.14.18 8.14.19 8.14.20 8.14.21 8.14.22 8.14.23 8.14.24 8.14.25 8.14.26 8.14.27 8.14.28 8.15.1 8.15.2 8.15.3 8.15.4 8.15.5 8.15.6 8.15.7 8.15.8 8.15.9 8.15.10 8.15.11 8.15.12 8.15.13 8.15.14 8.15.15 8.15.16 8.15.17 8.15.18 8.16.1 8.16.2 8.16.3 8.16.4 8.16.5 8.16.
10 M2000-00 Contents 1 General Information 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 1.2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 1.2.2 General . . . . . . . . . . . . . . . . . . . . . . . . .
11 M2000-00 2.10 T2000-800 RF PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 2.10.1 T2000-800 Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 2.10.2 T2000-800 Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 2.10.3 T2000-800 Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 2.
12 M2000-00 4.3 Trunked Radios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 4.3.1 Trunking System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 4.4 Receiver Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 4.4.1 To Check The Squelch Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 4.4.
13 M2000-00 5.8.2.2 5.8.3 5.8.3.1 5.8.3.2 5.8.4 5.8.5 5.8.5.1 5.8.5.2 5.8.6 5.9 T2040 & T2050 MTM Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 Computer Controlled Test Mode (CCTM) . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 CCTM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.10 CCTM Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.
14 M2000-00 7 PCB Information 7.1 T2000-100 RF PCB Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPN 220-01331-02 . . . . . . . . . . . . . Mechanical & Miscellaneous Parts . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . . Grid Reference Index. . . . . . . . . . . . . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . . PCB Layout - Top. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . .
15 M2000-00 7.7 7.8 7.9 7.9 T2000-800 RF PCB Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPN 220-01305-03 . . . . . . . . . . . . . Mechanical & Miscellaneous Parts . . . . . . . . . . . . . . . " . . . . . . . . . . . . . . . . . . . . Grid Reference Index . . . . . . . . . . . . . . . . . . . . . . . . . . " . . . . . . . . . . . . . . . . . . . . PCB Layout - Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " . . . . . . . . . . . . . . . . . . . .
16 M2000-00 7.11 T2020, T203X, T2040, T2050 & T2060 HC11 Logic PCB Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPN 220-01344-02 . . . . . . . . . . . . Mechanical & Miscellaneous Parts . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . Grid Reference Index. . . . . . . . . . . . . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . PCB Layout - Top. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . .
17 M2000-00 8 Accessories 8.1 T2008 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.1 8.1.1 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 8.1.2 Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.3 8.1.3 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.
18 M2000-00 8.10 T2000-A450X CTCSS & Scrambler Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.1 Components Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.2 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.3 T2000-A450X Link Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.4 PCB Information . . . . . . . . . . . . . . . . . . . . .
19 M2000-00 9 Software 9.1 Identifying The Software Version Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2 9.2 Software History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 9.2.1 T2010 & T2015 Radios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3 9.2.2 T2020 Radios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.
20 Figure 8.11.3 Figure 8.12.1 Figure 8.12.2 Figure 8.12.3 Figure 8.13.1 Figure 8.13.2 Figure 8.14.1 Figure 8.14.2 Figure 8.14.3 Figure 8.14.4 Figure 8.15.1 Figure 8.15.2 Figure 8.15.3 Figure 8.15.4 Figure 8.15.5 Figure 8.16.1 Figure 8.16.2 Figure 8.16.3 Figure 8.16.4 M2000-00 T2000-50 9 Way D-Range Connector (S21) . . . . . . . . . . . . . . . . . . . . . . 8.11.7 T2000-60 UART PCB Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12.3 T2000-60 Test Equipment Set-Up. . . . . . . .
1.5 M2000-00 Remote Control Head Dimensions: Length Width Height .. 26mm .. 159mm .. 51mm Weight (radio & control head) .. 1.2kg 1.2.3 Receiver Performance Type: All Except T2000-200 T2000-200 .. triple conversion superheterodyne .. dual conversion superheterodyne Sensitivity: 12dB Sinad 20dB Sinad (psophometric) 20dB Quieting .. better than -117dBm .. better than -113dBm ..
1.6 M2000-00 Audio: Minimum Load Impedance Rated Power (into 4Ω) Distortion: @ Rated Power (1kHz) @ 0.5W (0.3 to 3.0kHz) Response Bandwidth .. 2Ω .. 4W (at 1kHz) .. <5% .. <3% (narrow band) <2.5% (medium band) <2% (wide band) .. within +1, -3dB of 6dB/octave de-emphasis .. 300Hz to 3kHz Selectivity .. better than 70dB Spurious Response Attenuation All Except T2000-000, -800 T2000-000 T2000-800 .. 75dB (80dB EIA) .. 60dB .. 70dB (70dB EIA) Intermodulation Response Attenuation ..
1.7 M2000-00 1.2.4 Transmitter Performance Power Output: Maximum: All Except T2000-800 T2000-8000 High (high setting): All Except T2000-800 T2000-8000 . Low (low setting): T2000-200, -300, -400 T2000-100, -500, -600, -700, -900 T2000-800 Low Power Version .. .. .. .. Duty Cycle (33%) .. 2 minutes Tx, 4 minutes Rx Lock Up Time (synthesiser) .. 25ms (from PTT to 90% output power within 2kHz, not including micro. delay) Spurious Emissions (conducted & radiated to 1GHz) ..
1.8 M2000-00 Audio: Microphone Type Input For 60% Deviation .. dynamic or electret .. 1.5mVrms maximum (at 1kHz) Distortion .. 5% Hum & Noise: All Except T2000-800: Narrow Band Medium Band Wide Band T2000-800: Wide Band .. 39dB .. 43dB .. 45dB Mismatch Capability: Ruggedness .. 2 minutes transmission into infinite VSWR .. VSWR 5:1 (all phase angles) Stability Transmit Timer (non-trunking models) 1.2.5 .. 40dB .. programmable up to 4 minutes, or continuous.
1.9 M2000-00 1.2.6 Trunking 1.2.6.1 T2030, T2035, T2040 & T2050 Models Data Modulation .. as per MPT1317 Data Deviation (Tx: 60% full system deviation): Narrow Band .. 1.5kHz Medium Band .. 2.4kHz Wide Band .. 3kHz 1.2.6.2 T2060 Model System .. LTR® trunked1, systems x groups = 24 Data Deviation (Tx) .. 1kHz 1.3 Operating Instructions Refer to the User’s Guide supplied with the radio.
1.10 1.4 M2000-00 Product Codes The 3 groups of digits in a T2000 product code provide information about the radio’s model, RF type and options fitted, according to the conventions described below. The following explanation of the T2000 product codes is not intended to suggest that any combination of features is necessarily available in any one radio. For details regarding availability of specific T2000 radios, consult your nearest Tait dealer or subsidiary.
Introduction To Servicing M2000-00 3 3.1 Introduction To Servicing This Section provides information necessary for servicing T2000 Series II radios, and covers the following topics: Section 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.2 3.2.1 3.2.2 3.2.3 3.2.3.1 3.2.3.2 3.2.4 3.2.4.1 3.2.4.2 3.2.5 3.2.6 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.1.3 3.4.1.4 3.4.2 3.4.2.1 3.4.2.1 3.5 Copyright TEL Title Page Servicing Precautions 3.
3.2 Introduction To Servicing 3.1 Servicing Precautions 3.1.1 Caution: Accidental Transmit M2000-00 Under certain circumstances the microprocessor can key the transmitter. Ensure that all instruments are protected from accidental transmit at all times. 3.1.2 Caution: Antenna Loading The equipment has been designed to operate with a 50Ω termination impedance, but will tolerate a wide range of antenna loading conditions.
Introduction To Servicing M2000-00 3.1.5 3.3 Caution: Screw Head Types Pozidriv screws are the preferred standard on all T2000 series equipment. Pozidriv No. 1 and 2 screwdrivers will fit all pozidriv screws used in the T2000: Philips cross-head screwdrivers are not satisfactory for use on these screws. The following diagram identifies the differences between Philips and Pozidriv screwdrivers.
Introduction To Servicing 3.4 M2000-00 1 3 2 3 4 4 5 6 8 7 10 9 12 14 11 12 13 14 Item Description IPN Quantity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TOP COVER LOGIC PCB SCREW M3X8 PANPOZI TAPTITE (LOGIC PCB SCREWS) MACHINE SCREW M4X25 (MICRO.
Introduction To Servicing M2000-00 3.5 3.2 Disassembly Instructions Caution: To carry out alignment it is necessary to remove only the top cover (1) and logic PCB retaining screws (3). It is essential that the bottom cover (13) and microprocessor shield (5) with its three retaining screws (4) are torqued down as specified in Figure 3.3. Caution: Various electronic components within the radio can be damaged by electrostatic discharge.
3.6 Introduction To Servicing 3.2.3 To Detach The Control Head 3.2.3.1 Locally Mounted Models M2000-00 Remove all covers, as instructed in Section 3.2.2. Unplug the loom running between the control head and the logic PCB. Note: In EMC model radios, the loom connects to a Micromatch connector on the EMC filter PCB (refer to Section 3.2.5). 3.2.3.2 Remotely Mounted Models Remove the four screws on the front of the radio dummy front panel.
Introduction To Servicing M2000-00 3.2.4 To Disassemble The Control Head 3.2.4.1 T2010, T2015, T203X & T2060 Radios 3.
Introduction To Servicing 3.8 M2000-00 The screws used in the control head are No. 4 Plastites, and should not be confused with the M3 screws used elsewhere. When being replaced, the No. 4 Plastite screws must be tightened to a torque of 8in.lb (0.9Nm). With the control head face down, gently remove the PCB (13), along with the keypad (8) and lightspreader (7). Do not disturb the positioning or height of the LEDs, as this is critical for reassembly.
Introduction To Servicing M2000-00 3.2.4.2 3.
Introduction To Servicing 3.10 M2000-00 With the control head face down, gently remove the PCB (13), along with the keypad (8) and lightspreader (7). Do not disturb the positioning or height of the LEDs, as this is critical for reassembly. Carefully remove the LCD (6) and lens (12). Lay the front panel (3) on a horizontal surface, with the light spreader (7) in place. Remove the volume knob (1) and volume knob nut (5) to access the lightspreader and keypad (8).
Introduction To Servicing M2000-00 3.2.5 3.11 To Detach The EMC Filter PCB Refer to Figure 3.7. Remove the top cover and open the logic PCB, as described in Section 3.2.1. Remove the microprocessor shield and bottom cover, as described in Section 3.2.2. The control head (locally mounted models) or dummy front panel (remotely mounted models) can now be removed. Unplug the loom running between the logic PCB and EMC filter PCB (18). Unplug the loom running between the EMC filter PCB and the control head.
3.12 Introduction To Servicing 3.3 Power Amplifier - Special Instructions Caution: As the location of certain components in the PA is critical to performance, it is important that any components removed or disturbed are refitted in exactly the same location. 3.3.1 To Replace PA Transistors M2000-00 Desolder the tabs by heating them with a soldering iron, then lifting them up towards the transistor with a thin stainless steel spike or screwdriver.
Functional Tests M2000-00 4 4.1 Functional Tests This Section details test procedures will confirm that the T2000 has been adjusted correctly and is fully operational. The following topics are covered: Section Title Page 4.1 Test Equipment Required 4.2 4.2 Connecting The Radio 4.3 4.3 Trunked Radios 4.4 Trunking System Check 4.4 Receiver Performance Tests 4.
4.2 Functional Tests 4.1 Test Equipment Required M2000-00 The following equipment is required for functional testing. • Power supply cord, wired as shown in Section 8.3. • Power supply adjustable between 9 & 16V DC, with a capacity of at least 8A. • VHF or UHF signal generator: good quality FM 50Ω, usable from 0.1V (-127dBm) to 200mV (0dBm) pd (e.g. HP8640B, Marconi 2019). • Frequency counter: 10Hz to 650MHz, 2ppm stability, with at least a 2s time base resolution (e.g. Opto).
Tuning & Adjustment M2000-00 6 6.1 Tuning & Adjustment This Section details procedures for tuning and adjustment of T2000 series II radios. This is normally only required during product manufacture or after major servicing. The following topics are covered in this Section: Section Title Page 6.1 Tuning Precautions 6.2 6.2 Tuning & Adjustment Points 6.3 6.3 Trunked Radios 6.5 6.4 Transmitter Adjustments 6.
6.2 Tuning & Adjustment 6.1 Tuning Precautions M2000-00 Refer to Section 4.1 for a list of test equipment required and a suggested test set-up. The following precautions must be observed when carrying out the alignment procedures in this Section. • The microprocessor shield must remain in place throughout the alignment procedure, with its 3 retaining screws torqued down to 8in.lbf (0.9Nm).
Tuning & Adjustment M2000-00 6.2 6.3 Tuning & Adjustment Points The following table lists tuning and adjustment points, and Figure 6.1 shows their position on the RF and TCXO/Tx audio PCBs. The PCB layouts in Section 7 have all relevant logic PCB test and adjustment points marked.
6.4 Tuning & Adjustment M2000-00 (T2000-800 only) Figure 6.
Tuning & Adjustment M2000-00 6.3 6.5 Trunked Radios The ‘test’ facility enables T2000 trunked radios to emulate a multichannel radio, using the frequencies reserved for trunking. For a description of how to put the radio in test mode, refer to Section 5.8 “Trunked Radios: Test Mode”. Once the radio is in test mode, tuning and adjustment can be carried out as described in Section 6.4 and Section 6.5.
6.6 Tuning & Adjustment 6.4.2 TCXO Alignment M2000-00 Close the PTT switch and monitor the transmit frequency with a frequency counter. Adjust RV923 on the TCXO/Tx audio PCB for a channel frequency within ±100Hz at ambient temperature. 6.4.3 Dual Point Modulation Adjustment DC isolate the audio generator from TSP901 using a capacitor (10µF is sufficient). Set the audio generator to 7kHz and inject the audio into the dual point modulation input TSP901 on the TCXO/Tx audio PCB.
Tuning & Adjustment M2000-00 6.4.4 6.7 CTCSS Modulation Adjustment The following instructions apply only to those radios with CTCSS activated and must be carried out before any further modulation adjustment can proceed. Refer to the T2000 Programming Manual for the CTCSS channel programming instructions. The frequency range of the CTCSS tone is 67 to 250.3Hz. Switch to any channel with CTCSS activated. Close the PTT switch.
6.8 Tuning & Adjustment 6.4.7 Selcall Tone Deviation M2000-00 This is normally preset at 60% of voice deviation. If adjustment is needed, fit #RV508 (refer to Section 7 for a component description) to the logic PCB, and proceed as follows. 2 Adjust #RV508 for ±3kHz (±2.4kHz) [±1.5kHz] deviation reading on the modulation meter. Check to ensure that no limiting occurs in IC901. 6.4.8 FFSK Adjustment (Trunked Models Only) 6.4.8.1 T203X Radios Enter test mode (refer to Section 5.
PCB Information M2000-00 7 7.1 PCB Information This Section provides parts lists, circuit diagrams and component location information on the individual PCBs within the T2000 Series II radio. The following PCBs are covered within this Section: Section Title Page Frequency (MHz) 7.1 T2000-100 RF PCB IPN 220-01331-02 7.1.1 220 to 270 7.2 T2000-200 RF PCB IPN 220-01202-10 7.2.1 66 to 88 7.3 T2000-300 RF PCB IPN 220-01314-01 7.3.1 136 to 174 7.4 T2000-400 RF PCB IPN 220-01204-11 7.4.
7.2 PCB Information M2000-00 PCB Identification All PCBs are identified by a unique 10 digit ‘internal part number’ (IPN), e.g. 220-01330-02, which is screen printed onto the PCB (usually the top side). The last 2 digits of this number define the issue status, which starts at 00 and increments through 01, 02, 03, etc. as the PCB is updated. Some issue PCBs never reach full production status, and are therefore not included in this manual.
IPN 220-01289-03 T2000-700/-900 RF PCB 7.6.11 M2000-00 7.
IPN 220-01289-03 7.6.
IPN 220-01289-03 T2000-700/-900 RF PCB 7.6.13 M2000-00 Ref IPN Description Ref Q214 Q215 Q300 Q301 Q302 Q303 Q304 Q305 Q306 Q401 Q402 Q403 Q404 Q405 Var 000-10057-10 000-10057-10 000-10095-10 000-00032-47 000-00032-56 000-10008-48 000-00012-15 000-00022-75 000-00032-65 000-10008-57 000-10008-17 000-10008-48 000-10008-07 000-10008-07 (S) XSTR SMD MMBR571 NPN SOT-23 UHF LO (S) XSTR SMD MMBR571 NPN SOT-23 UHF LO (S) XSTR SMD MMBR951 NPN UHF SOT-23 (S) XSTR MRF559 NPN XPACK UHF PWR 0.
IPN 220-01289-03 7.6.14 T2000-700/-900 RF PCB M2000-00 T2000-700/-900 Mechanical & Miscellaneous Parts IPN Description 005-10000-10 TEST POINT SMD 0805 2.0 X 1.25 X 1.45 062-00010-14 CAN 7.5MM SQ X 10.2MM TOKO MC-136 CANS TO BE PLACED OVER L107 L108 065-00010-11 BEAD FERRITE 4S3 3*1*4MM RED L1, L307, L309, L314, L316, L304, L304A 200-00010-05 WIRE T/C 0.5MM 205-00010-12 CABLE FLAT RBBN 16 CORE 16/7/0.
IPN 220-01289-03 T2000-700/-900 RF PCB 7.6.
IPN 220-01289-03 7.6.
M2000-00 IPN 220-01289-03 T2000-700/-900 RF PCB 7.6.
IPN 220-01289-03 7.6.
IPN 220-01305-03 T2000-800 RF PCB 7.7.1 M2000-00 7.7 T2000-800 RF PCB T2000-800 Parts List (IPN 220-01305-03) Parts List Amendments R258: Changed from 10Ω to 0Ω (IPN 036-10000-00) to improve power output (6/05/97) Mechanical parts corrections: Delete IPN 362-00010-08 (insulating gasket) Add IPN 240-02100-11 (BNC socket) Add IPN 353-00020-12 (0.
IPN 220-01305-03 7.7.
IPN 220-01389-00 T2000 TCXO/Tx Audio PCB 7.9.1 M2000-00 7.
IPN 220-01389-00 7.9.
IPN 220-01389-02 T2000 TCXO/Tx Audio PCB 7.9.7 M2000-00 7.
IPN 220-01389-02 7.9.
M2000-00 IPN 220-01389-02 T2000 TCXO/Tx Audio PCB 7.9.
IPN 220-01389-02 7.9.
IPN 220-01377-02 T2010 & T2015 HC05 Logic PCB 7.10.11 M2000-00 7.
IPN 220-01377-02 7.10.
IPN 220-01377-02 T2010 & T2015 HC05 Logic PCB 7.10.
IPN 220-01377-02 7.10.
T2010 & T2015 HC05 Logic PCB M2000-00 31/12/97 7.10.
IPN 220-01377-02 7.10.
IPN 220-01377-03 T2010 & T2015 HC05 Logic PCB 7.10.21 M2000-00 7.
IPN 220-01377-03 7.10.
IPN 220-01377-03 T2010 & T2015 HC05 Logic PCB 7.10.
IPN 220-01377-03 7.10.
IPN 220-01377-03 T2010 & T2015 HC05 Logic PCB 7.10.
IPN 220-01377-03 7.10.
IPN 220-01344-04 T2020, T203X, T2040, T2050 & T2060 HC11 Logic PCB 7.11.13 M2000-00 7.
IPN 220-01344-04 7.11.
IPN 220-01344-04 T2020, T203X, T2040, T2050 & T2060 HC11 Logic PCB 7.11.
IPN 220-01344-04 7.11.
IPN 220-01344-04 T2020, T203X, T2040, T2050 & T2060 HC11 Logic PCB 7.11.
IPN 220-01344-04 7.11.
IPN 220-01319-01 T2010 & T2030 Control Head PCB 7.12.1 M2000-00 7.12 T2010 & T2030 Control Head PCB T2010 & T2030 Control Head Parts List (IPN 220-01319-01) Ref IPN Description Ref IPN Description BUSY Var 008-00010-25 (S) LED 2MM GREEN TOWER 3.
IPN 220-01319-01 7.12.
IPN 220-01320-01 T2015 & T2060 Control Head PCB 7.13.1 M2000-00 7.13 T2015 & T2060 Control Head PCB T2015 & T2060 Control Head Parts List (IPN 220-01320-01) Ref IPN Description Ref IPN Description BUSY Var 008-00010-25 (S) LED 2MM GREEN TOWER 3.
IPN 220-01320-01 7.13.
IPN 220-01321-04 T2020, T2040 & T2050 Control Head PCB 7.14.1 M2000-00 7.14 T2020, T2040 & T2050 Control Head PCB T2020, T2040 & T2050 Control Head Parts List (IPN 220-01321-04) Ref IPN Description Ref IPN Description B701 B702 B703 B704 B705 Var 260-00010-11 260-00010-11 260-00010-11 260-00010-11 260-00010-11 LAMP 5V 60MA T-1 3MM OD 0.63LM US REF 68 LAMP 5V 60MA T-1 3MM OD 0.63LM US REF 68 LAMP 5V 60MA T-1 3MM OD 0.63LM US REF 68 LAMP 5V 60MA T-1 3MM OD 0.
IPN 220-01321-04 7.14.
IPN 220-01321-04 7.14.3 T2020, T2040 & T2050 Control Head PCB M2000-00 T2020, T2040 & T2050 Control Head Mechanical & Miscellaneous Parts IPN Descriptio 205-00010-12 CABLE FLAT RBBN 16 CORE 16/7/0.
IPN 220-01321-04 7.14.
IPN 220-01322-03 T2035 Control Head PCB 7.15.1 M2000-00 7.15 T2035 Control Head PCB T2035 Control Head Parts List (IPN 220-01322-03) Ref IPN Description Ref IPN Description CLEAR CALLBK C510 C511 C512 C513 C516 C517 C518 C519 C520 C531 C542 C570 C571 C580 Var 008-00010-25 008-00010-25 015-24150-08 015-25150-08 015-24100-08 015-24100-08 015-24470-08 015-24330-08 015-25100-08 015-24100-08 015-25220-08 015-23150-01 015-06100-08 015-06100-08 015-06100-08 015-06100-08 (S) LED 2MM GREEN TOWER 3.
IPN 220-01322-03 7.15.
IPN 220-01383-01 T2000 EMC Filter PCB 7.16.1 M2000-00 7.
IPN 220-01383-01 7.16.
IPN 220-01388-01 T2000 Data Interface Decoupling PCB 7.17.1 M2000-00 7.
IPN 220-01388-01 7.17.
Accessories M2000-00 8 8.1 Accessories This Section provides information on T2000 Series II accessories. The following accessories are covered in this Section: Section Title PCB IPN Page 220-01170-03 8.1.1 8.1 T2008 Power Supply 8.2 Connection To External Devices 8.2.1 8.3 T2000-500 & T2000-600 1-7W Versions 8.3.1 8.4 T2000-05 Remote Speaker Kit 8.4.1 8.5 T2000-A06 Desktop Microphone Kit 8.5.1 8.6 T2000-A07 DTMF Microphone Kit 8.6.1 8.7 T2000-34 Selcall Kit 8.7.1 8.
8.
8.1.17 M2000-00 8.1.
8.1.18 M2000-00 T2008 Mechanical & Miscellaneous Parts IPN Description IPN Description 065-00010-20 BEAD FERRITE BALUN 4B1 PHILIPS 200-00010-03 WIRE T/C 0.9MM 400-00020-03 201-00030-02 WIRE #1 T/C WIRE 7/0.2MM PVC RED LED WIRING-330MM SLEEVING 1MM SIL RUBBER D1 WIRING 400-00020-05 SLEEVING 1.5MM SIL RUBBER LED WIRES, Q1 201-00030-04 WIRE #1 T/C WIRE 7/0.2MM PVC YELLOW INTERNAL SPEAKER LINK (REFER TO WIRING DIAG.
T2000-A450X CTCSS & Scrambler Kit M2000-00 8.10.1 8.
T2000-A450X CTCSS & Scrambler Kit 8.10.2 M2000-00 8.10.1 Components Required The T2000-A450X kits contain the following components: Quantity 1 Description T2000-A450X PCB assembly 12mm PVC foam tape 8.10.2 Fitting 1 Refer to Figure 8.10.1. Remove the top cover of the radio by unscrewing the four cover screws, unscrew the logic PCB and fold out. 2 Select the T2000-A450X link options, as described in Section 8.10.3, “T2000-A450X Link Options”.
T2000-A450X CTCSS & Scrambler Kit M2000-00 8.10.3 8.10.3 T2000-A450X Link Options There are 2 groups of links on the underside of the T2000-A4500 PCB, the receive (R) group and the transmit (T) group. Each group contains 6 bits that are pulled logic high or low, by either solder links or zero ohm resistors. The receive settings are set by links R-0 to R-5 and the transmit settings by links T0 to T-5. A short to the 5V line represents a ‘1’, and a short to ground represents a ‘0’.
T2000-A450X CTCSS & Scrambler Kit 8.10.4 M2000-00 Tone Number R-5 T-5 R-4 T-4 R-3 T-3 R-2 T-2 R-1 T-1 R-0 T-0 CTCSS Frequency (Hz) 16 0 0 1 1 1 1 114.8 17 0 1 0 0 0 0 118.8 18 0 1 0 0 0 1 123 19 0 1 0 0 1 0 127.3 20 0 1 0 0 1 1 131.8 21 0 1 0 1 0 0 136.5 22 0 1 0 1 0 1 141.3 23 0 1 0 1 1 0 146.2 24 0 1 0 1 1 1 151.4 25 0 1 1 0 0 0 156.7 26 0 1 1 0 0 1 162.2 27 0 1 1 0 1 0 167.
T2000-A450X CTCSS & Scrambler Kit 8.10.5 M2000-00 8.10.
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M2000-00 T2000-A450X CTCSS & Scrambler Kit 8.10.
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M2000-00 Copyright TEL T2000-A450X CTCSS & Scrambler Kit 8.10.
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8.12.5 M2000-00 8.12.4 T2000-60 Set-Up Test Equipment Required • AF signal generator • modulation analyser • high impedance voltmeter (e.g. VTVM) • IBM† or compatible personal computer • lead to connect radio to CE and AE, if required (refer to Figure 8.12.2 & Figure 8.12.3) • oscilloscope • power supply (+13.8V) • RF signal generator • 40dB RF attenuator The following diagram shows a typical test set-up. Figure 8.12.
8.12.6 M2000-00 Rx Audio Level 1 Set up the test equipment as shown. 2 Ensure that pin 5 of S21 is loaded with the impedance normally presented by the AE (typically 600Ω). 3 Apply an RF signal at a level of -50dBm on an appropriate channel. Internal modulation at 1kHz should be enabled, with the deviation set to ±1.5kHz for a narrow band radio and ±3kHz for a wide band radio.
T2000-A66 Single Port UART Kit M2000-00 8.13.1 8.13 T2000-A66 Single Port UART Kit The T2000-A66 single port UART kit allows computer control of a T2030, T2035 or T2040 Series II radio. With full remote control, either semi or fully automatic communication systems can be developed. The following topics are covered in this Section: Section Title Page 8.13.1 Components Required 8.13.2 8.13.2 Fitting 8.13.2 8.13.3 Signal Specifications 8.13.3 8.13.4 PCB Information 8.13.
T2000-A66 Single Port UART Kit 8.13.2 M2000-00 8.13.1 Components Required The T2000-A66 kit contains the following components: Quantity 1 Description 1 T2000-A66 UART PCB assembly 1 Data Interface Decoupling PCB assembly (refer to Section 7.17) 2 M2.5x10mm pan Pozi Taptite screws 2 M2.5 shakeproof washers 2 M2.5 nuts 1 locking screw kit (in plastic bag) 2 4-40x¼ pan Pozi Taptite screws (black) 20mm foam tape 8.13.2 Fitting Refer to Figure 8.13.1.
T2000-A66 Single Port UART Kit M2000-00 8.13.3 2 Figure 8.13.1 T2000-A66 Single Port UART PCB Mounting 4 Fold the T2000-A66 loom as shown, then plug into SKT2 on the decoupling PCB. 5 Fold the logic PCB back in position, and secure using the three logic PCB retaining screws and refit the top cover. 8.13.3 Signal Specifications The following table describes the signals used on the decoupling PCB 9 way D-range connector (SKT1). The unused pins may be used for other signals, if required. SKT1 Pin No.
8.13.4 T2000-A66 Single Port UART Kit M2000-00 8.13.
M2000-00 T2000-A66 Single Port UART Kit 8.13.
8.13.
A B C D E F G H J 9 SK2 4 WAY PADDLE CONNECTOR +5V C2 8 WRN RDN CEN INTRN RESET 7 3 2 15 6 16 1 3 C14 C2+ C1 6 5 24 VCC 5 4 7 8 9 10 11 12 13 14 6 A2 7 A1 8 A0 P1 P1 P1 P1 P1 P1 P1 P1 15 16 17 18 19 20 21 22 +5V 3 +5V DGND DGND 17 P1 18 P1 20 P1 5 D7 D6 D5 D4 D3 D2 D1 D0 TXD RXD RESET INTRN CEN RDN WRN IC1 SCC2691 X1 X2 MPI MPO C14 100N 16 +V 5/10+ 5/10- 11 13 14 1 23 7 C15 100N 6 C2- 10 T2IN T2OUT 11 T1IN T1OUT 12 R1IN R1OUT 9 R2OUT R2IN GND 15 3 2 2 6 7
8.13.
T2000-A70 Data Modem Kit M2000-00 8.15.1 8.15 T2000-A70 Data Modem Kit The T2000-A70 conventional data modem allows a T2010 or T2015 radio to be used in data applications, and also provides remote channel control via six BCD lines. The command protocol and some test procedures are provided for those wanting to write their own software. The protocol definition is based on the T2000 CCI protocol, with specific extensions to support binary transmission and reception.
T2000-A70 Data Modem Kit 8.15.2 M2000-00 8.15.1 Components Required The T2000-A70 kit contains the following components: Quantity Description 1 T2000-A70 data modem PCB assembly 1 Data interface decoupling PCB assembly (refer to Section 7.17) 1 connecting loom 2 M2.5x10mm pan Pozi Taptite screws 2 M2.5 shakeproof washer 2 M2.5 nut 1 female screw lock kit (in plastic bag)* 2 4-40x5/16 pan Pozi Taptite screws (black) * Discard unused parts from the female screw lock kit. 8.15.
T2000-A70 Data Modem Kit M2000-00 8.15.3 Figure 8.15.2 T2000-A70 Data Modem PCB Mounting 3 T2000 Data Interface Decoupling PCB Mounting Unclip the D-range blanking plate in the rear of the T2000 chassis. a T2000 Series I Chassis Refer to Figure 8.15.3. Figure 8.15.3 Data Interface Decoupling PCB Mounting: Series I Chassis Holes are provided in the T2000 chassis for the D-range screw locks. Use the 2 black 4-40 Taptite screws provided in the kit to form threads.
T2000-A70 Data Modem Kit 8.15.4 b M2000-00 T2000 Series II Chassis Refer to Figure 8.15.4. Figure 8.15.4 Data Interface Decoupling PCB Mounting: Series II Chassis Fit the decoupling PCB to the T2000 chassis, from the inside rear of the radio, as shown. Secure the D-range in position using the screw locks, spring washers and nuts provided in the female screw lock kit. 4 Fold the data modem loom as shown, then plug into SKT2 on the decoupling PCB.
T2000-A70 Data Modem Kit M2000-00 8.15.5 8.15.4 Signal Specifications Data Interface Decoupling PCB The following tables describe the signals on the decoupling PCB 9 way D-range connector (SKT1) and 4 way connector (SKT2). The diagram shows the pin designations of SKT1, viewed from the rear of the radio. Note: Pins 1, 4, 6, 7, 8 and 9 on SKT1 are connected to I/O pads, so that additional signals can be interfaced to the radio through the external connector. SKT1 Pin No. Signal SKT2 Pin No.
T2000-A70 Data Modem Kit 8.15.6 M2000-00 8.15.5 Programming For those wanting to write their own software, the command protocol and some test procedures are provided in this Section. The protocol definition is based on the T2000 CCI protocol, with specific extensions to support binary transmission and reception. Note: For modem control of channel change, the BCD Channel Selection field in the Edit - Options menu must be set to Enabled during radio programming.
T2000-A70 Data Modem Kit M2000-00 8.15.7 Message Format All message packets take the general form: [IDENT][SIZE][PARAMETERS][CHECKSUM] The following table explains each component of the message packet. Message Component Description [IDENT] The message identifier. Identifiers are single ASCII characters (lower-case alphabetical) which categorise the message type. [SIZE] The number of characters which make up the [PARAMETERS] field.
8.15.8 T2000-A70 Data Modem Kit M2000-00 Messages To The RU If the RU receives a command without error, and all parameters are valid, then the command will be executed and an acknowledge will be returned to the DTE. If an error arises, the DTE will be notified with an appropriate response. The following Table describes the commands available to the DTE to control operation of the RU.
T2000-A70 Data Modem Kit M2000-00 8.15.9 Messages From The RU Messages may be sent to the DTE by the radio as part of a transaction (i.e. in response to a command issued by the DTE) or unsolicited. In the case of solicited commands, the prompt character will be issued after the RU response to terminate the transaction and signify that another may begin.
8.15.10 T2000-A70 Data Modem Kit M2000-00 Message Command Description Comments [IDENT] Error Solicited response to a transaction error. This advises the DTE that the RU has detected an error condition and cannot proceed with the current transaction. Unsolicited response to a system error. In some cases, an exception condition in the RU may cause an ‘Error’ message to be sent to the DTE independently of any control transactions.
T2000-A70 Data Modem Kit M2000-00 8.15.11 Software Tests The following Table explains the commands that may be sent to test the software. Command Go To Channel Transmit Test Procedure Expected Result 1. Send command “g01206” Radio changes channel to 2, then returns the command prompt. 2. Send command “g0203D4” Radio changes channel to 3, then returns the command prompt. 3. Send command “g03004A2” Radio changes channel to 4, then returns the command prompt. 4.
8.15.12 T2000-A70 Data Modem Kit M2000-00 8.15.6 Circuit Description The T2000-A70 data modem PCB is based on a CML FX469LS 1200/2400 baud FFSK modem IC (IC1) and the baud rate is selectable by PCB links. Receive audio is recovered and fed into IC1 via a buffer amplifier, with filtering (IC5), to attenuate all but the FFSK tones. The signal is demodulated in IC1 and the data fed into the microprocessor, IC2.
T2000-A70 Data Modem Kit M2000-00 8.15.13 8.15.
T2000-A70 Data Modem Kit 8.15.
M2000-00 T2000-A70 Data Modem Kit 8.15.
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M2000-00 Copyright TEL T2000-A70 Data Modem Kit 8.15.
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T2000-A03/-A04/-A16 Remote Loom Kits M2000-00 8.16.1 8.16 T2000-A03/-A04/-A16 Remote Loom Kits The T2000-A03 6m remote loom and T2000-A04 4m remote loom installation kits are for use with T2020, T2040 and T2050 radios in situations where the 3m remote loom or underdash mounting is unsuitable.
T2000-A03/-A04/-A16 Remote Loom Kits 8.16.2 M2000-00 8.16.
T2000-A03/-A04/-A16 Remote Loom Kits M2000-00 8.16.3 T2000-A16 kit: Remove the screw from the control head that secures the control head ground lead. Discard the ground lead, and use this screw to secure the remote loom drain wire solder tag to the control head PCB. Note: 3 Ensure that the tag does not make contact with any devices in the control head. Fit the 2 captive M4 nuts (4) into the slots on the remote back panel (2), and mount the remote back panel onto the control head front assembly (1).
T2000-A03/-A04/-A16 Remote Loom Kits 8.16.
T2000-A03/-A04/-A16 Remote Loom Kits M2000-00 8.16.5 Mount the dummy head front panel (1) onto the adaptor plate (2), using the 4 No 4x3/8 Plastite screws (4) provided. Mount the dummy front panel assembly onto the chassis.
T2000-A03/-A04/-A16 Remote Loom Kits 8.16.6 M2000-00 8.16.3 Fitting To Remote Mounted Radios 1 Refer to Figures 8.16.2, 8.16.3 & 8.16.4. Remove the radio dummy front panel (1) by removing the 4 dummy front panel screws (4). Note: In later T2000 radios, the radio dummy front panel is fitted with a remoting connector cover (3). This is unclipped to access the remote loom connector. When fitting a remote loom, it is therefore unnecessary to remove the dummy front panel.
M2000-00 T2000-A03/-A04/-A16 Remote Loom Kits 8.16.7 Fit the 2 captive M4 nuts into the slots in the remote back panel and mount the remote back panel onto the control head front assembly (1). Secure in place using the 4 remote back panel screws, and push the 4 ESD plugs (7) over the screw heads (T2000-A16 only). Refit the remoting connector cover, pushing the slot in the cover onto the remote loom cable.
8.16.