Geniox Hygienic air handling unit User Manual Document in original language | Version GB Part number of this manual 90925520 Order number output
Only the English version is valid in case of a dispute. Translated versions are not valid in case of disputes.
Detailed table of contents on the following pages General description A B C D E F G H Manufacturer Name of machines Declaration of Conformity - example General descriptions, dangers and warnings Drawings, diagrams, guides and instructions for the use, maintenance and repair Employees in charge of operation/control/maintenance Intended use and range of applications Unintended use and misuse – inappropriate applications for the machine Installation I J Instructions for unloading on the site as well as inst
Contents A B C D E F G H I Manufacturer....................................................................................................................................1 Name of machines .............................................................................................................................1 Declaration of Conformity - example ......................................................................................................2 General descriptions, dangers and warnings ..........
Contents I.3.7 Lock the doors by using the key.................................................................................... 27 Installation – pipes for water – hot and chilled, valves and drains ...................................................... 28 I.4.1 Description............................................................................................................... 28 I.4.2 Pipe connections .................................................................................................
Contents O.4 General disassembly – sharp edges............................................................................................ 45 P Instructions for machinery where these are regularly to be transported ....................................................... 45 Q The operating method to be followed in the event of breakdown. Safe restart. ............................................. 45 R Adjustment and maintenance operations ......................................................................
Contents Annex 11 output | Wiring diagram (in separate cover) ........................................................................................
Manufacturer | A Manufacturer This User Manual covers all Geniox air handling units that comply with the hygiene guidelines of VDI 6022–1. Systemair A/S Ved Milepælen 7 DK-8361 Hasselager Systemair AS Industrivegen 83 NO-2072 Dal Systemair Lithuania Linu g. 101 LT-20174 Ukmergé Systemair HVAC Spain S.L.U.
2 | Declaration of Conformity - example C Declaration of Conformity - example The manufacturer: Systemair A/S Ved Milepælen 7 DK - 8361 Hasselager Systemair AS Industrivegen 83 NO-2072 Dal Systemair Lithuania Linu g. 101 LT-20174 Ukmergé Systemair HVAC Spain S.L.U.
General descriptions, dangers and warnings | D General descriptions, dangers and warnings Geniox air handling units are order specific machines available in thousands of different configurations. Only a few examples of machine configurations are described below. The air handling units are intended for the transport and treatment of air between -40 °C and + 40 °C. The units are exclusively for comfort ventilation. Maintenance of the units must be carried out by skilled technicians.
4 | General descriptions, dangers and warnings Position Description Symbol Branding Outdoor air duct connection Exhaust air duct connection Damper Warning about crushing Connect sections with identical numbers Energy recovery Warning about danger by rotating parts Filter with indication of airflow direction Warning about danger by electricity Controller in a cabinet behind this inspection door Extract air duct connection output |
General descriptions, dangers and warnings | Position Description Machine card Supply air duct connection Heating coil Warning about danger by heat Weight of the section, production number of the unit, number of the section. Warning about danger by rotating fan during 4 minutes rundown period. Fan with arrow for indication of airflow direction. Lifting prohibited Lifting permitted.
6 | General descriptions, dangers and warnings Position Description Symbol Cooling coil Reversible heat pump Other labels Sound attenuator Inspection Humidifier Change over coil D.1.2 Weight of each section and production number – example for the Geniox unit Weight of the section. Production number of the unit. Number of the section in the unit. Product name in this example is Geniox 31.
General descriptions, dangers and warnings | D.2 Data about the unit according to cards and labels in and on the unit D.2.1 Example of CE labelling and Machine card with unique data on every unit The unique production number for the complete unit in this example is 1911–0005xxxxxx–10 where 19 indicates production year 2019 and 11 indicates production month at the Systemair factory.
8 | General descriptions, dangers and warnings D.2.3 Flowchart – example of the label placed on or with the cabinet An example of the label that is always placed on or with the cabinet, if the unit was delivered with the Access control system from Systemair. D.2.
General descriptions, dangers and warnings | D.2.5 Example of label placed on or with the cabinet – Terminal plan for external components An example of the label that is always placed on or with the cabinet, if the unit was delivered with the Access control system from Systemair.
10 | General descriptions, dangers and warnings D.2.6 Control board for Systemair Access control system Terminals at the Access control board. The connected components is an example, and not unique for any order.
Drawings, diagrams, guides and instructions for the use, maintenance and repair | D.3 The control panel for the control system. The control panel is delivered in a cardboard box containing the other external control components. This cardboard box is usually placed in the section with the supply air fan. The Operator’s Guide (also called The User’s Guide) is one of the annexes delivered with this – User Manual. This is the NaviPad control panel for the Access control system from Systemair.
12 | Intended use and range of applications G Intended use and range of applications The air handling units are intended for transport and treatment of air between -40 °C and + 40 °C The units are exclusively for comfort ventilation. The units are not for environments that exceed the corrosion class C4 according to EN ISO 12944-2 (motors are constructed for handling of air between -20 °C and + 60 °C).
Instructions for unloading on the site as well as installation and connection | Handling methods Forklift Type Lifting by straps Brackets at base frame for lifting Hoist holes in base frames Holes in base frames for forks (option) Corners in sections for lifting Sections on pallets Sections on base frames Unit on base frame I.1.2 Unloading by forklift truck The forks of the truck must be sufficiently long to avoid any damage to the AHU underside. I.1.
14 | Instructions for unloading on the site as well as installation and connection I.1.6 Lifting a unit with installed brackets on the base frame for lifting. Lifting beam and straps are not included in the delivery. I.1.7 Lifting a unit without base frame and legs but with installed brackets for lifting.
Instructions for unloading on the site as well as installation and connection | Caution Do not lift a section in the 4 brackets that are marked with the label — lifting prohibited. Lifting prohibited — in this bracket. This bracket in sections in the size 20 is not for lifting the section. This bracket is for permanently holding 2 sections tight together with 8 mm bolts. This bracket in sections in the sizes 10 – 18 is not for lifting the section.
16 | Instructions for unloading on the site as well as installation and connection Do not activate the wheels of manual hydraulic hand truck on the horizontal profile of a middle profile. Activation of the wheels on the horizontal profile might bend the profile. The forks of the manual hydraulic hand truck must be longer than the width or length of the section/unit to achieve safe transport of the section/unit.
Instructions for unloading on the site as well as installation and connection | Caution If the base frame have 4 holes for forks as shown, the section/unit must be lifted evenly by 2 manual hydraulic hand trucks in each side. Hereby 4 manual hydraulic hand trucks must be used. There is a risk of overturning causing injury and damage to property if a section/unit is lifted unevenly or only by one manual hydraulic hand truck in each side.
18 | Instructions for unloading on the site as well as installation and connection The hygienic version of the Geniox air handling unit must prior to installation be cleaned by the installer according to local guidelines for the hygienic use of the unit. I.1.12 Tilt less than 30˚ during transportation of the section with heat pump During transportation, the unit section must always be in the upright position or tilted less than 30˚.
Instructions for unloading on the site as well as installation and connection | I.2.4 Base frames for outdoor units Outdoor units must be installed on 218 mm high base frames and are always fitted to the AHU sections. Hot-dip galvanized base frames are recommended for outdoor units. Systemair delivers these base frames without the above mentioned adjustable feet. I.2.
20 | Instructions for unloading on the site as well as installation and connection Note! Place the strap on the bottom profiles of the unit to avoid any load and stress on the vertical profiles when sections are pulled together along the base frame or on the floor. The sections must be pulled fully and tight together with the strap placed on the bottom profiles. I.2.7 Joining the sections The sections must be positioned directly in line with each other.
Instructions for unloading on the site as well as installation and connection | Press the sections hard together so that the rubber profiles are so flat that the iron frames of the two sections are joined. Strap with tensioner is suitable for pressing the sections hard together.. Note! To avoid any load and stress on the vertical profiles the strap must be carefully placed on the bottom profiles of the unit.
22 | Instructions for unloading on the site as well as installation and connection Bracket inside a section. A similar bracket is installed in the next section. This is the bracket in the Geniox sizes 10 and 18 Press the sections hard together so that the rubber profiles are so flat that the iron frames of the two sections are joined. Strap with tensioner is suitable for pressing the sections hard together..
Instructions for unloading on the site as well as installation and connection | I.2.9 Fitting the ductwork Flexible duct connections between AHU and ductwork must always be installed. Be sure that flexible duct connections are almost fully stretched. (Flexible connections are ordered as accessories and they are placed inside the unit). Rigid duct connection at the Geniox unit is available with 20 mm or 30 mm flange for LS profile and screw clamps.
24 | Instructions for unloading on the site as well as installation and connection Use an Allen key — size 6 or size 8 — for refitting the safety guard from Systemair. Replace the vibration damping rubber list if it is damaged. I.2.11 Lock the doors by using the key Use the special key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position.
Instructions for unloading on the site as well as installation and connection | I.3 Installation - electrical I.3.1 Video instruction and overview Note: Instructions about easy, quick and safe installation of sensors and cables in a 3–minutes video. The video is available on YouTube. https://youtu.be/y3oB9z44MCk The cabinet holds necessary components including terminal blocks, fuses, 24VDC power supply and the Access control unit. The position of components is shown and described in Annex 2.
26 | Instructions for unloading on the site as well as installation and connection I.3.2.1 Labels on or with the cabinet • Label with data about the cabinet – including data about fuses – see chapter D.2.2 • Flowchart – see the example inchapter D.2.3 – unique flowchart for the order specific unit is shown in annex 2 with the unique production number of the unit • Label with an example of the terminal plan for external components is shown in chapter D.2.
Instructions for unloading on the site as well as installation and connection | Connection and start-up of the Access control system with the NaviPad control panel is described in: Quick guide NaviPad — on 16 pages.This information is available on Systemair.com I.3.5 Fans — cable connections with plugs for easy demounting of fans For easy demounting of the fans for cleaning — motors as well as impellers — the cable connections are provided with plugs.
28 | Instructions for unloading on the site as well as installation and connection I.4 I.4.1 Installation – pipes for water – hot and chilled, valves and drains Description If ordered with the unit, the valves and valve motors are stored in a carton box placed inside the unit. Water trap(s) – standard or optional - is (are) necessary to ensure escape of water from the tray under plate heat exchanger and (or) cooling coil. Water trap(s) is (are) stored in a carton box placed inside the unit. I.4.
Instructions for unloading on the site as well as installation and connection | The heating capacity of the coil with only 2 rows is independent of the connection of the hot water in equal flow or in counter flow to the direction of the air, but connection of the hot water to the pipe marked for inlet and the return water to the pipe marked for outlet is very important to ensure that the sensor for transmission of the water temperature for frost protection really will be placed in a return circuit of the co
30 | Instructions for unloading on the site as well as installation and connection To protect against frost a temperature sensor for the transmission of an analog signal to the controller is placed in a pipe on the collection pipe for return water. The sensor must be fitted water tight with a cap in the pipe before water under pressure is in the coil. The pipe for the sensor is soldered on the collection pipe and it is important to hold contra on the pipe, when the cap is tightened. Coil seen from above.
Instructions for unloading on the site as well as installation and connection | I.4.5 Droplet eliminator — access to removal and cleaning Inspection door is installed in the air handling unit for easy access to removal of the droplet eliminator for cleaning outside the unit of the droplet eliminator on both sides.
32 | Instructions for unloading on the site as well as installation and connection This type of water trap for sections with negative pressure and a ball that is sucked down into its seat for blockage of air flow into the section is available from Systemair. The above-mentioned heights — H1 and H2 — also apply to this type of water trap.
Installation and assembly instructions for reduction of noise and vibration emissions | positive pressure (overpressure) occurs, the closing level of the water trap must be estimated correctly as shown on the illustration below. A water trap is optional and installation of the water trap is not included. Remember to check that there is water in the water trap. Table 2 Positive pressure P (Pa) P H1 Minimum H2 500 Pa 90 mm 65 mm 750 Pa 120 mm 90 mm 1.000 Pa 150 mm 120 mm I.4.
34 | Start-up, adjustments, use, commissioning and unit in out of regular operation for several months • Instructions about configuration of EC motors – 7 • Printed form for Commissioning protocol - Annex 8 • Test report because the unit was delivered with Systemair control system – Annex 9 • Short description about the main components in the control system —Annex 10 • Wiring diagrams about the Systemair control system - Annex 11 K.2 Documentation is available for download From https://techdoc.
Start-up, adjustments, use, commissioning and unit in out of regular operation for several months | • External components - are the valve and valve motor installed correctly? • Is the circulation pump installed correctly? • Is water under pressure in the coil and circulation pump? • Are the pressure transmitters installed and connected correctly? (If this is a system with pressure transmitters in the ducts) • Interior of the unit with airflow cleaned and disinfected according to demands for the use of the u
36 | Start-up, adjustments, use, commissioning and unit in out of regular operation for several months K.5.2 Extended operation and external start/stop (for example by presence detectors) When the unit is running at reduced speed or is in shutdown mode, it can be forced up one step by using a Push button (impulse). The required number of minutes for the extended operation must be selected on the Systemair Control Panel. Button and cable are not delivered by Systemair.
Start-up, adjustments, use, commissioning and unit in out of regular operation for several months | K.5.8.2 Control of heating capacity connected to unit without Systemair control system Electrical heater installed with separate controller beside the heater. The separate controller is designed for capacity conversion of the 0-10 V control signal from the main control system. The heating capacity is adapted in steps.
38 | Start-up, adjustments, use, commissioning and unit in out of regular operation for several months K.5.13 Filter guards Filter guard over pre-filter and primary filter installed and connected to the controller for display of alarm when the mechanically set limit is exceeded. Filter alarm will be displayed on the Systemair Control Panel. K.5.14 Room temperature sensors One or two external room temperature sensors are available.
Start-up, adjustments, use, commissioning and unit in out of regular operation for several months | K.7 Accurate measuring of SFP (Specific Fan Power) When the cabinet is installed behind the inspection door for the supply air fan, the displayed cover — called service door in the inspection door — is removed, there is no leakage of air flow, and the true power consumption can be measured by connection of an instrument to the terminals in the cabinet.
40 | Information about the residual risks With removed cover called — the service door in the inspection door — there is free access to place ampere measuring clamps around the cables and free access to terminals to measure volt. The instrument will calculate actually consumed watt. The actual airflow is continuously calculated by the control system and shown in the control panel. With accurate values of watt and airflow the accurate SFP value can be calculated. K.
Information about the residual risks | Dangerous incident: • Cut fingers/hands. Claim for reduction of danger: • Risk only exists during maintenance and cleaning. This takes place at least once every year. Use of gloves and helmet is described in this manual. Cut-resistant gloves for protection against injury from sharp metal plate edges. Use CE-marked gloves for this purpose. Lamps mounted inside the unit with sufficient lighting reduce the risk of injury. L.1.
42 | Information about the residual risks L.1.6 Filters L.1.6.1 Risk caused by missing change of filters Hazards/dangerous area: • Missing change of filters and missing maintenance decrease the capacity and final consequence will be breakdown. Dangerous incident: • By extensive lack of of filter change and maintenance the machine can break down. Claim for reduction of danger: • In the manual is the method and schedule for change of filters and maintenance specified. L.1.6.
Information about the residual risks | L.1.7.3 Risk of rotating impeller caused by stack effect (chimney effect). Hazards/dangerous area: • On special occasions stack effect – also called chimney effect – in the ducts create airflows that drives the impellers by turned off motors. Dangerous incident: • Injury of fingers, hands and arms.
44 | Instructions on the protective measures during repair and maintenance Claim for reduction of danger: • Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way. The need for overvoltage protection devices depend on where the unit is placed in and on the building. • Installer and user must take care of this according to local statutory requirements.
Instructions for machinery where these are regularly to be transported | O.4 General disassembly – sharp edges Pay attention to several sharp edges during dismantling and disposal of the unit. To avoid injury, CE-marked cut-resistant gloves as well as helmet must be used. The measures are described further in the Maintenance, Dismantling and Disposal Manual.
46 | Adjustment and maintenance operations R.2 Unlock and lock the doors by using the key Use the key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position.
Adjustment and maintenance operations | R.3 Checklist with schedules about cleaning and repair Row Item 0 Hygiene inspection 1 Outdoor-air inlets and exhaust-air outlets Activity Action if required 1 3 month 1.1 Check for contamination, damage and corrosion. Clean and repair 1.2 Check environment for new emission sources. Inform operator 6 12 months X 2 Decentralised air-handling units/terminal units. Geniox units are central air handling units and not decentralised units.
48 | Adjustment and maintenance operations Row Item Activity Action if required 1 3 month 6.1 6 12 24 months Recirculating air humidifiers 6.1.1 Check for contamination, damage, microbial growth, and corrosion. Clean and repair. 6.1.2 Function-check shutdown controls. Readjust 6.1.3 Determine total number of CFUs in recirculating water If number of CFUs > 1000 CFU/ml: Clean, rinse and dry the tray; disinfect; test quality of supply water. 6.1.4 Check spray nozzles for deposits.
Adjustment and maintenance operations | Row Item Activity Action if required 1 3 month 7 8 9 10 24 months 7.1 Check air-terminal units, built-in perforated sheets, wire mesh, or sieves for contamination, damage and corrosion (sample). Clean or replace. X 7.2 Filter fleeces Replace. X 7.3 Sample-check air-terminal units with indoor-air induction and extract-air inlets for solid deposits. Clean. X 7.4 Components through which secondary air flows Clean. X Air filters 8.
50 | Adjustment and maintenance operations Row Item Activity Action if required 1 3 month 12 13 6 12 24 months Heat exchangers (including HRS) 12.1 Visual inspection of air-to-air plate heat exchangers for contamination, damage, corrosion. Clean, repair. X 12.2 Visual inspection of rotary heat exchanger for contamination, damage, corrosion and tightness. Ensure tightness. X 12.3 Visual inspection of directly heated heat exchangers for tightness. Ensure tightness. 12.
Adjustment and maintenance operations | R.3.1 Checklist with schedule for electric and mechanical maintenance of Geniox air handling units Function Maintenance Number per year Casing Cleaning of the unit casing See annual numbers in section R.3 above Control of gaskets on doors and seals between sections 1 Changing filers See annual numbers in section R.3 above Control of sealings that they are flexible and close tight to avoid leakage.
52 | Adjustment and maintenance operations Function Maintenance Number per year Cooling coil The coil can only be cleaned by gentle vacuum cleaning with a brush attachment to the hose of the vacuum cleaner and with nonpresurized water — see further information about cleaning methods below in this section R.6. See annual numbers in section R.3 above Test the frost protection (glycol) 1 Heat pump unit Mandatory annual control of the heat pump system.
Adjustment and maintenance operations | A label with this type of information about filters is placed on the air handling unit. R.4.1 Bag filters – the number of filters and sizes of frames Filters in supply air and in extract air are always the same sizes and the same numbers. See the filters in supply or extract air below.
54 | Adjustment and maintenance operations R.4.3 Video instruction — replace bag filters Turn the unit off and wait for 2 minutes till unit completely stops. Used filters can be drawn out. Store the used filters immediately in plastic bags to avoid that dust pollutes the environment. Geniox units are provided with a very corrosion-resistant and reliable system, where filters are slid into the air handling units in a lower and upper durable u-profile of flexible plastic.
Adjustment and maintenance operations | Check the sealing strip that must avoiding any air leakage between the closed inspection door and the filter wall. Note: Replace the sealing strip in case of lack of flexibility damage. R.4.4 For hygienic units replaced U-profiles for filters must comply with ISO 846 — see spare part article number Replaced U-profiles must be identical to the factory mounted U-profiles and must be provided with ISO 846 certification for cleaning.
56 | Adjustment and maintenance operations R.4.5 Panel filters The filter cell guide rails are to be cleaned before fitting the new filters. R.5 Changing the Internal Battery in the controller Caution This procedure requires knowledge of proper ESD protection; i.e. an earthed wristband must be used! When the alarm ”Internal Battery” is on the screen of the control panel, the battery for backup of program memory and real-time clock has become too weak. The battery is replaced as described below.
Adjustment and maintenance operations | 3 Use a small screwdriver to press this hook on the cover away from the edge of the black bottom 4 Each of the six hooks must be released from the block on the black bottom by a small screwdriver, and at the same time pulling the cover outwards. 5 Grip the battery firmly with your fingers and lift it upwards until it rises from its holder. Press the new battery firmly down into place.
58 | Adjustment and maintenance operations The unit should be cleaned once a year when operating with normal air quality for comfort ventilation with no special hygiene requirements. To clean the unit, dry it off with a dry cloth, or use water mixed with a non-corrosive cleaning medium. Any corrosion — for example the bottom of the section for outdoor air intake and the bottom of the section for exhaust air outlet must be cleaned off immediately, and the surface treated.
Adjustment and maintenance operations | R.6.3 Dampers Air-tightness of the damper, when the damper motor is in the closed position, must be visually checked once a year. The damper motor is to be adjusted if the damper does not close tightly. Each damper blade is driven by a gear drive of a temperature-resistant, glass-fibre reinforced PA6 nylon composite. Gear-drive as well as bearings do not require lubrication The damper blades are fitted with synthetic bearings requiring no lubrication.
60 | Adjustment and maintenance operations R.6.4.1 Inspection and replacement of brush seals Check annually that the brush seals close well. Expect that brush lists should be changed every 5 years — maybe more often — if necessary. To ease inspection and service the rotor can be pulled out of the sizes 10, 11, 12, 14 and 16. R.6.4.
Adjustment and maintenance operations | Check the drive belt annually. Replace if necessary. Reuse both brackets. If new screws are needed do not hesitate to make the screws even with the surface of the inner bracket. R.6.5 Cross flow and counter flow plate heat exchanger — cleaning Note: The edges of the heat exchanger plates are to be checked for cleanliness and damage. If there is dust on the edges of the plates, remove it with a soft brush or with an brush attachment to the hose of a vacuum cleaner.
62 | Adjustment and maintenance operations Inspection door is installed in the air handling unit for easy access to removal of the droplet eliminator for cleaning outside the unit of the droplet eliminator on both sides. Lift the droplet eliminator 2 — 3 cm to move the underside of the eliminator over the bottom profile — lower the eliminator to the floor of the unit, and the eliminator is free of the upper profile. Hereby the eliminator is released for easy withdrawal and cleaning outside the unit. R.6.
Adjustment and maintenance operations | Drip tray with slope is not supported for the weight of a person. Do not walk or stay in the drip tray. Demount this type of water trap regularly for careful cleaning. Note: Information about disassembly, cleaning and reassembly is available in a 2–minutes video on YouTube. https://youtu.be/5qMswv2c0SQ R.6.6 Coils for heating and/or cooling — cleaning Cleaning must be carried out with the utmost care to ensure that the coil fins are not damaged.
64 | Adjustment and maintenance operations 2. Loosen and remove union fittings and disconnecting pipes. 3. Remove screws from the front panel and extract the coil with the front panel. 4. Cleaning is only allowed with an brush attachment to the hose of a vacuum cleaner or with non-pressurized water — if needed with assistance of a detergent spray that is not corrosive to the coil fins of aluminium.
Adjustment and maintenance operations | Inspection door is installed in the air handling unit for easy access to removal of the droplet eliminator for cleaning outside the unit of the droplet eliminator on both sides. The droplet eliminator is easy removable from the air handling unit. Lift the droplet eliminator 2 — 3 cm to move the underside of the eliminator over the bottom profile — lower the eliminator to the floor of the unit, and the eliminator is free of the upper profile.
66 | Instructions to enable adjustment and maintenance safely washing, the baffles must be wiped dry with a cloth. Remember to clean the inside surface of the unit casing before refitting the baffles. R.6.9 Outdoor air section Dust and dirt can accumulate in this section. Large inspection doors give access for cleaning. R.6.10 Heat pump unit Mandatory annual control must be done by certified technicians from a certified company. See further description in Annex 5 and 6.
The specifications of the spare parts to be used, when these affect the health and safety of operators | Use particulate respirator when filters are replaced. S.1.1 Necessary protection measures prior to start-up Ensure that all protection measures are installed correct before start-up. S.1.1.1 Design of protection measures Inside the doors are additional protection installed – guards that only can be removed by use of tools. S.1.1.
68 | Information on airborne noise emissions exceeding 70 dB(A) T.2 Spare parts - Electrical Annex 3 - available on demand U Information on airborne noise emissions exceeding 70 dB(A) Due to the design and construction of the units the (A) weighed sound pressure level from fans and other components do not exceed 70 dB (A) outside the units.
Annex Geniox Hygienic air handling unit User Manual Document in original language | Version GB Part number of this manual 90925520 Order number output
Only the English version is valid in case of a dispute. Translated versions are not valid in case of disputes.
Contents Annex 1 Annex 2 Annex 3 Annex 4 Annex 5 Annex 6 Annex 7 Annex 8 Annex 9 Annex 10 Annex 11 output | Declaration of conformity with production number (in separate cover) ..........................................1-1 Technical data – unique data for every unit (in separate cover) ....................................................2-1 Spare part list (in separate cover — is only available on demand)..................................................3-1 Speed control for rotary heat exchanger ........
1-1 | Declaration of conformity with production number (in separate cover) Annex 1 Declaration of conformity with production number (in separate cover) Printed on separate page and delivered with every unit. Enclosed in separate cover.
Technical data – unique data for every unit (in separate cover) | Annex 2 Technical data – unique data for every unit (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
3-1 | Spare part list (in separate cover — is only available on demand) Annex 3 Spare part list (in separate cover — is only available on demand) Printed on separate pages but not delivered with every unit. Only available on demand.
Speed control for rotary heat exchanger | 4-1 Annex 4 Speed control for rotary heat exchanger 4.1 Speed control The cabinet with the speed control system for the rotor is installed behind the inspection door. The cabinet contains the speed controller with all components, terminal blocks, LED displaying the operation mode, the dual position DIP switch with 8 sliding levers for programming the rotor motor signal and a button for the activation of the test mode.
4-2 | Speed control for rotary heat exchanger Number of red flashes in series Value 1 Output current limit 2 Over voltage 3 Under voltage 4 Failure in the controller 5 Communication failure Restart of rotor: • Switch off power and switch on power again or • Press the test button inside the cabinet Table 3 Test of motor by checking the resistance in all 3 vindings Motor sizes Ohm 90TYD-S214-M 40Ω 120TYD-S214-M 18Ω 120TYD-S214-L 10Ω Setting of constant speed: • Set fourth DIP switch leve
Speed control for rotary heat exchanger | 4.1.3 output | The board for control of revolutions.
4-4 | Speed control for rotary heat exchanger 4.1.4 Information about connection of cables to terminals on the control board. Connection of cables to the terminals on the board Terminal Connection 1 Earth — supply 2 Earth — supply 3 Fase — supply 4 Neutral — supply 5 7 Rotor turns upwards seen from inspection side Terminal 5 = wire 1 Terminal 6 = wire 2 Terminal 7 = wire 3 8 Earth for rotor motor Test Set DIP switch 4 in position — ON — and press the button for test.
Speed control for rotary heat exchanger | The sensor is installed to the right seen from the inspection side of the unit. Check that collision between sensor and rotor is impossible. Adjust position of sensor if necessary. Check the illustrated screw on the rotor for activation of signal from the sensor. Note: The distance from the screw to the sensor must not exceed 2 mm.
5-1 | Reversible heat pump unit (in separate cover, if heat pump was delivered) Annex 5 Reversible heat pump unit (in separate cover, if heat pump was delivered) 5.1 Geniox-HP section (reversible heat pump unit) The air handling unit section – Geniox-HP – is a separate section in the air handling unit, containing a complete standalone reversible heat pump system (heating and cooling).
Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) | 6-1 Annex 6 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) If the air handling unit was delivered with this section, a separate manual about the heat pump was enclosed in the separate cover output |
7-1 | Connection of EC fan motor, diagnostics/faults and configuration of speed control Annex 7 Connection of EC fan motor, diagnostics/faults and configuration of speed control Connection of ECbluefin fan motor Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC 12.3 Enclosure Connection diagrams Adhere to the further information under Mains connection.
Connection of EC fan motor, diagnostics/faults and configuration of speed control | 7.2 Diagnostics/faults visualised by LED on the ECbluefin motor Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC 10.2 Diagnostics / Faults Status output with flashing code OFF ON 1x 2x Vision panel for status LED in the case of plastic cover design 3x 4x 5x 6x 22.06.2012 v_flash_expl_red_1_x.
7-3 | Connection of EC fan motor, diagnostics/faults and configuration of speed control Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC LED Code 9x 11 x 12 x Diagnostics / Faults Relays K1* Cause Explanation Reaction of Controller Adjustment 1 Cooling down period power module Cooling down period power module for approx. 60 sec. Final shutoff after 2 cooling-off intervals see code 6 Power module cooling down period for approx. 60 sec.
Commissioning protocol – proposal (in separate cover) | Annex 8 Commissioning protocol – proposal (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
9-1 | Report with data from final functional test on the Systemair factory (in separate cover) Annex 9 Report with data from final functional test on the Systemair factory (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
Short description of main components in the control system | 10-1 Annex 10 Short description of main components in the control system 10.1 Geniox units delivered in several sections This model of the Geniox unit has an integrated control system and depending on the size of the unit, the cabinet is installed in the unit, on the unit or on the front of the unit. The controller is mounted in the cabinet, and all electrical connections between cabinet and components in the unit are installed.
11-1 | Wiring diagram (in separate cover) Annex 11 Wiring diagram (in separate cover) The wiring diagram is in a separate cover output |
Wiring diagram (in separate cover) | output | 11-2
Systemair Unit 02 Furry Park Santry Dublin 9 Systemair A/S Ved Milepælen 7 DK-8361 Hasselager Tel.: +44 (0)121 322 0200 Tel.: +353 1 86 24 544 Tel.: +45 8738 7500 info@systemair.co.uk sales@systemair.ie mail@systemair.dk www.systemair.co.uk www.systemair.co.uk www.systemair.
