Installation and maintenance manual Manuel d'installation et de maintenance Installations- und Wartungshandbuch Manuale di installazione e di manutenzione Manual de instalación y de mantenimiento SYSCROLL 20-35 Air CO/HP English 20 ! 33 kW 21 ! 35 kW Français Deutsch Italiano Español Air Cooled Water Chillers and Heat Pumps Refroidisseurs de Liquid à Condensation par l’Air et Pompes à Chaleur Eau/Eau Luftgekühlte Flüssigkeitskühler und Wärmepumpen Refrigeratori d´Acqua e Pompe di Calore Acqua Raffred
1 - FOREWORD 7 - PRODUCT DESCRIPTION 1.1 Introduction ..........................................................................2 7.1 General information ............................................................24 1.2 Warranty ..............................................................................2 7.2 Accessories .............................................................. 25 to 27 1.3 Emergency stop / Normal stop .............................................2 7.
1 - Foreword 1.1 Introduction 1.3 Emergency stop / Normal stop Units, manufactured to state-of-the-art design and implementation standards, ensure top performance, reliability and fitness to any type of air-conditioning systems. The emergency stop of the unit can be enabled using the master switch on the control panel (move down the lever). For a normal stop, press the relevant push-buttons.
English 2 - Safety 2.1 Foreword These units must be installed in conformity with the provisions of Machinery Directive 2006/42/EC, Low Voltage Directive 2006/95/EC, Pressure Vessels Directive 97/23/ EC, Electromagnetic Interference Directive 2004/108/EC, as well as with other regulations applicable in the country of installation. If these provisions are not complied with, the unit must not be operated.
2 - Safety disassemble connections, filters, joints or other line items 2.2 Definitions OWNER: means the legal representative of the company, body or individual who owns the plant where unit has been installed; he/she has the responsibility of making sure that all the safety regulations specified in this manual are complied with, along with the national laws in force.
! periodically check the board’s internal wiring ! ! do not use cables having an inadequate section or flying connections, even for limited periods of time or in an emergency place a warning sign “do not turn on - maintenance in progress” on the external disconnecting switch ! make sure that on-off remote controls are inhibited ! wear suitable personal protective equipment (helmet, safety gloves, goggles and shoes etc.
2 - Safety (continued) 2.7 Safety labels Instruction for the movimentation - Outside the packaging Identification of the unit Outside, on the left -hand front column MIN.
Electrical warning Adjacent to the master switch Grounding connection on the electrical board, adjacent to the connection ATTENZIONE ! ATTENTION ! ACHTUNG ! Prima di Enlever aprire togliere l’alimentation tensione electrique avant d’ouvrir CAUTION ! ATENCION ! Vor offnen des Disconnect Cortar la corrente antes gehauses electrical de abrir hauptschalter supply before el aparato ausschalten opening Commissioning - Outside, on the left-hand front column Read the instruction on the electrical board Fitti
2 - Safety (continued) Identification of refrigerant - Below identification of the unit Circuit drain - Outside, on the left-hand front column ATTENTION! Don’t leave the unit with water inside hydraulic circuit during winter or when it is in stand by. ATTENZIONE! Non lasciare l’unità con acqua nel circuito idraulico durante l’inverno o quando non è funzionante. ATTENTION! Ne laissez pas l’unitè avec de l’eau dans le circuit hydraulique pendant l’hiver ou quand elle ne travaille pas.
2.8 Safety regulations REFRIGERANT DATA Toxicity SAFETY DATA: R410A Low. If sprayed, the refrigerant is likely to cause frost burns. If absorbed by the skin, the danger is very limited; it may cause a slight irritation, and the liquid is degreasing. Unfreeze the affected skin with water. Contact with skin Remove the contaminated clothes with great care - in the presence of frost burns, the clothes may stick to the skin. Wash with plenty of warm water the affected skin.
2 - Safety 2.8 Safety regulations (continued) REFRIGERANT DATA General precautions Respiratory system protection SAFETY DATA: R410A Do not inhale concentrated vapours. Their concentration in the atmosphere should not exceed the minimum preset values and should be maintained below the professional threshold. Being more weighty than the air, the vapour concentrates on the bottom, in narrow areas. Therefore, the exhaust system must work at low level.
2.8 Safety regulations (continued) LUBRICANT OIL DATA SAFETY DATA: POLYESTER OIL (POE) Classification Not harmful. Contact with skin May cause slight irritation. Does not require first aid measures. It is recommended to follow usual personal hygiene measures, including washing the exposed skin with soap and water several times a day. It is also recommended to wash your overalls at least once a week. Contact with eyes Wash thoroughly with a suitable solution or tap water.
3 - Transport, Handling and Storage Units are supplied fully assembled and tested (except for accessories supplied loose in the units – absorbers, filter, etc.). They are ready to be installed and started on the field. Space requirements request to handling R410A units are only charged with liquid refrigerant and with oil in the quantity required for operation.
!" Never store the units in a room where temperature is above 50 °C (R410A units) or where the units are directly exposed to the sunlight. !" Minimum storage temperature is -25 °C. !" It is recommended to leave the finned coils covered to protect them against any risk of corrosion, especially if building works are still in progress. !" Store the units in areas where minimum activity is likely to take place in order to avoid any risk of accidental damage. !" Never use steam to clean the unit. 3.
4 - Installation 4.2 External Water Circuit 4.1 Installation Site DANGER Before installing the unit, make sure that the building structure and/or the supporting surface can withstand the weight of the device. The weights of the units are detailed by Chapter 9 of this manual. WARNING The circuit shall be composed by the following elements: These units have been designed to be installed on the floor, in the open air.
English 4 - Installation External water circuit SYSCROLL 20-35 Air CO/HP - R410A HYDROKIT 8 6 7 3 D E D A Y 4 C 2 12 E G 11 INLET 1 10 10 5 13 11 B 9 FS COMPONENTS 1 Plate heat exchanger 2 Pump 3 Draining valve 4 Water buffer tank 5 Water filter 6 Automatic water charging valve 7 Pressure expansion tank 8 Water charging line 9 Water outlet 10 Water inlet 11 Globe valve 12 Flexible pipes 13 By-pass valve F 12 G SAFETY/CONTROL DEVICES A Inlet water temperature sensor B Outlet water tempe
4 - Installation WARNING The SYSCROLL Air HP heat pump units must be installed in positions where the defrosting water cannot create any damage. Before filling the installation, remove any impurity, such as sand, crushed stones and welding scales, coating drops and any other material which might damage the evaporator. 4.
English 4 - Installation CAUTIONS 4.6 Power supply The unit + tank system shall be equipped with a filter. Use the filter + union as it is shown by Figure 1. Figure 1 DANGER Before carrying out any operations on the electrical system, make sure that the unit is deenergized. It is important that the appliance is grounded. DANGER WARNING The company in charge of the installation shall conform to the standards applicable to outdoor electrical connections.
4 - Installation Antifreeze Resistance Wiring 4.7 Electrical connections For 3-phase systems, check also that the unbalance between the phases does not exceed 2%. To perform this check, measure the differences between the voltage of each phase couple and their mean value during operation. The maximum % value of these differences (unbalance) must not exceed 2% of the mean voltage. The unit must be installed on site according to the usual procedures and standards applicable in the place of installation.
SYSCROLL Air CO/HP Version - Electrical Connections 19 English 4 - Installation
5 - Start-up that the control devices of the plant are properly calibrated. WARNING NOTE The unit must be started for the first time by personnel suitably trained by one of Authorised Service Centre. Failure to meet this requirement will immediately void the warranty. The operations carried out by authorised personnel are limited to the start-up of the unit, and do not include any other operation on the plant, such as, for example, electrical and hydraulic connections etc.
English 6 - Control 6 General information Introduction This document contains the information and the operating instructions.
6 - Control (continued) ICON / COLOR STEADY ICON 6.4 Menu structure BLINKING ICON / RED - Alarm ON - Alarm QUIT / GREEN - Mode: HEATING - Antifreeze+Heat pump ON - Heating mode by remote / GREEN - Mode: COOLING - Cooling mode by remote / GREEN - Mode: STAND-BY - Stand-by mode by remote / GREEN / / / GREEN - Configurable - Configurable / RED - Current HR - Time slots activ.
English 6 - Control (continued) 6.
7 - Product Description 7.1 General Information Evaporators Units are one-block type with one refrigerant circuit. They are intended to cool down the water required for any air-conditioning application as well as any other fluid, such as for example glycol water. Evaporators are made of stainless steel plates. They are thermally insulated by means of a thick flexible insulating mattress with closed cells.
7.2 Accessories Flow switch kit Water Filter Flow switch kit is available as an accessory. It is supplied loose and has to be mounted by the customer. Connect terminals 1-2 of the flow switch with terminals 1-2 (Y1 user terminal). 1" 1/4 filter is included in the supplied equipment. It is supplied loose and has to be mounted by the customer. Corrosion proofing protection for condensing Two-level optional coil finishing: Anti-Vibration Kit 1) E-coating.
7 - Product Description Airway Packaging Domestic hot water kit Complete wooden package for units without refrigerant and with nitrogen precharge. No refrigerant charge is shipped loose with the unit. The customer has to fill the unit through the apposite connection. It is provided as an accessory to allow the unit managing the control of a 3 ways valve, in order to switch water flow from plant to boiler.
English 7 - Product Description Additional heating device kit VALVE It is provided as an option/accessory to allow the unit managing the control of an additional heating device (a boiler in example), in order to integrate the production of hot water. Connect the relais to terminal DO5-12V of the electrical box (refer to Chapt. 4).
7 - Product Description 7.
English 7 - Product Description Refrigerant flow diagram - SYSCROLL 20-35 Air HP - R410A 3 2 KM S A AT 1 I ST BT H EEV CONTROL D ON S B KM UNIT CONTROL S L 4 C F 5 6 ELECTRONIC EXPANSION VALVE (OPTIONAL) 8 9 MECHANICAL EXPANSION VALVE (STANDARD) 17 5 N 4 E 7 6 S N FS HYDROKIT L 14 15 13 11 12 16 10 15 COMPONENTS 1 Compressor Scroll 2 4-way valve 3 Air cooled condenser 4 Biflow filter drier 5 Sight glass 6 Biflow thermostatic expansion valve 7 Liquid receiver 8 Plate h
8 - Technical Data 8.
English 8 - Technical Data 8.2 Physical data SYSCROLL 20-35 Air CO SYSCROLL Air CO Power supply 20 V/ph/Hz 25 35 400(±10%)/3+N/50 Number of refrigerant circuits Total capacity steps 30 1 % 0-100 REFRIGERANT Type Charge (1) R410A kg 4,1 4,6 6,0 6,6 1,32 1,59 COMPRESSOR Type Scroll Number 1 Start-up type Direct Oil type POE N° of loading stages 0/100 EVAPORATOR Type Plate Number Water flow Rate Pressure drop 1 l/s 0,97 1,14 kPa Refer to Chapt. 8.
8 - Technical Data SYSCROLL 20-35 Air HP SYSCROLL Air HP Power supply Number of refrigerant circuits Total capacity steps REFRIGERANT Type Charge (1) COMPRESSOR Type Number Start-up type Oil type N° of loading stages EVAPORATOR Type Number Water flow rate Pressure drop FANS Type Number Nominal speed Air flow rate Power input AIR COOLED CONDENSER Type Number Total coil face area per coil PUMPS Type Number Nominal speed Power input HYDRAULIC CONNECTIONS (EVAPORATOR) Type Inlet diameter Outlet diameter WEIGHT
English 8 - Technical Data 8.3 Electrical data SYSCROLL Air CO/HP Rated voltage Max. absorbed power Max. current FLA Max. start-up current LRA External fuses Max. cable section (*) EXCHANGER RESISTANCE Rated voltage Max.
8 - Technical Data 8.4 Position of shock absorbers and weight distribution on supports Y a P1 P2 P1 - P4 Unit positions C.G. Y b P3 C.G.
English 8 - Technical Data 8.5 Dimensional Drawings - SYSCROLL 20-35 CO/HP Front view G 250 F Side view O 255 N E 1615 1315 B 426 D C A 147 352 LIFT LIFT 30 30 31 38 147 1183 P1 NOTES: A Water inlet Ø1 1/4” FGM B Water outlet Ø1 1/4” FGM C Auxiliary lines, electrical connection D Electrical power supply E Gauge kit (optional) F Main switch G Control display N Desuperheater inlet ø 1” MGT O Desuperheater outlet ø 1” MGT P2 31 P4 18 1441 1477 Dimensions in mm.
8 - Technical Data 8.
English 8 - Technical Data 8.
DANGER Check the temperature of the leaving fluid When the recovered refrigerant cannot be reused, return it to the manufacturer. Do not throw away the waste oil of the compressor, because it contains refrigerant in solution. DANGER The waste oil must be returned to the manufacturer. Unless otherwise specified, the operations described below may be carried out only by a trained maintenance operator. 9.
English 9 - Maintenance 9.3 Refrigerant charge 9.5 Condenser The condenser’s coils consist of copper pipes and aluminium fins. In the presence of leaks caused by any damage or shock, the coils shall be repaired or replaced by one authorised Service Center. To ensure the effective and correct operation of the condenser coils, it is important to keep the condenser’s surface perfectly clean, and to check that there is no foreign matter, such as leafs, wires, insects, waste etc.
9 - Maintenance 10.8 Sight glass Overheating calculation (S): The sight glass is used for inspecting the refrigerant flow and the humidity % of the refrigerant. The presence of bubbles indicates that the dehydrating filter is clogged or the charge insufficient. S = Tse - Tsa Overheating is regulated through the thermostatic expansion valve. Make the adjusting screw follow a complete turn, and operate the appliance for five minutes. A colour indicator is positioned inside the sight glass.
The table below lists the anomalies of operation of the unit, the relevant causes and the corrective measures. For anomalies of any other type or not listed, contact one of authorised Service Centre for technical assistance. Anomaly Cause Operation The unit continues to work, but without cooling Insufficient charge of refrigerant. Refill. The dehydrating filter is clogged. Replace. Ice on the suction line Wrong calibration of overheating. Excessive noise Increase overheating. Check the charge.
11 - Spare Parts 11.1 Spare part list The table below shows the list of spare parts recommended during the first two years of operation.
After draining operations, the piping of the hydraulic networks can be disconnected and disassembled. During the draining of the refrigeration circuits, do not let the refrigerant overflow in the surrounding atmosphere. DANGER Once they have been disconnected as specified, the packaged units can be disassembled in a single piece.
Notes 44
45 English Notes
Notes 46
COSTRUTTORE / MANIFACTURE - ITALY BUONE NORME DI MANUTENZIONE DEI DISPOSITIVI DI SICUREZZA MONTATI SUL GRUPPO FRIGORIFERO Gentile Cliente, Le ricordiamo alcune indicazioni circa le modalità di manutenzione dei dispositivi di sicurezza montati sul gruppo frigorifero da Lei acquistato. I dispositivi di sicurezza montati sul gruppo sono stati verificati dal COSTRUTTORE a norma di legge.
Systemair s.r.l. Via XXV Aprile, 29 20825 Barlassina (MB) Italy Tel. +39 0362 680 1 Fax +39 0362 680 693 infoAC@systemair.it www.systemair.it As part of our ongoing product improvement programme, our products are subject to change without prior notice. Non contractual photos. Dans un souci d’amélioration constante, nos produits peuvent être modifiés sans préavis. Photos non contractuelles. In dem Bemühen um ständige Verbesserung können unsere Erzeugnisse ohne vorherige Ankündigung geändert werden.
