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Table Of Contents

03-2017-D-GB

Summary of content (45 pages)

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03-2017-D-GB
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Table of contents TS 410, TS 420 Crankcase Cylinder, Muffler Clutch, Handlebar Rewind starter Tank housing Ignition system Carburetor C1Q-S118, C1Q-167 Air filter, Shroud Connector, Guard Wheel kit Pressurized water tank Pressurized water tank (28.2010) Tools, Extras Serial number Tightening torques Tightening torques Tightening torques Copyright ANDREAS STIHL AG & Co. KG 2017 (2) 4 6 8 11 14 16 18 20 23 26 30 32 34 36 38 40 42 44 02.12.
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TS 410, TS 420 Rewind starter Crankcase Cylinder, Muffler Clutch, Handlebar Ignition system Tank housing Carburetor C1Q-S118, C1Q-167 Wheel kit Connector, Guard Tools, Extras Pressurized water tank Air filter, Shroud Pressurized water tank (28.2010) Serial number Tightening torques Tightening torques Tightening torques (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (4) 02.12.
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TS 410, TS 420 Description Crankcase Cylinder, Muffler Clutch, Handlebar Rewind starter Tank housing Ignition system Carburetor C1Q-S118, C1Q-167 Air filter, Shroud Connector, Guard Wheel kit Pressurized water tank Pressurized water tank (28.2010) Tools, Extras Serial number Tightening torques Tightening torques Tightening torques (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (5) 02.12.
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Crankcase (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (6) 02.12.
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Crankcase Referen ce Item number Qty Description Contains Technical Information 1 4238 020 2909 1 Crankcase, drive end 2-4 23.2013 2 9503 003 0360 1 Grooved ball bearing DIN625-15x36,3x11 3 0000 953 6610 3 Stud 4 9630 951 1696 1 Oil seal 15x26x7 5 4238 020 2614 1 Crankcase, fan side (2,3,6,7) 7, 8, 10, 11 23.2013 6 4238 020 2613 1 Crankcase, fan side (1,4,5,8) 7 - 9, 12 23.
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Cylinder, Muffler (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (8) 02.12.
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Cylinder, Muffler Referen ce Item number Qty Description Contains 1 4238 020 1205 1 Cylinder with piston Ø 50 mm 3-6 4238 020 1205 1 Cylinder with piston Ø 50 mm USA, CDN (4,8) 3-6 2 4238 020 1204 1 Cylinder with piston Ø 50 mm USA, CDN (4,8) 3-6 3 4238 030 2003 1 Piston Ø 50 mm 4-6 4 1128 034 3000 2 Piston ring Ø 50x1.
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Cylinder, Muffler Referen ce Item number Qty Description Contains Technical Information (1,4,5,8) 4238 007 1600 1 Set of gaskets (B) (2,3,6,7) 8, 14 (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (10) 02.12.
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Clutch, Handlebar (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (11) 02.12.
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Clutch, Handlebar Referen ce Item number Qty Description Contains 1 4238 160 2002 1 Clutch 2-5 2 1125 162 3202 1 Carrier 3 1128 162 0806 3 Clutch shoe 4 1128 162 3000 3 Retainer 5 0000 997 5510 3 Tension spring 6 4238 195 0600 1 Starter cup 7 0000 955 0802 1 Collar nut M8x1 8 0000 036 0200 1 Ring 9 4238 760 8500 1 Poly V-belt pulley 10 9503 003 5136 1 Grooved ball bearing 6001-2RS 11 9456 621 3100 1 Circlip 28x1.
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Clutch, Handlebar Referen ce Item number Qty Description Contains Up to Technical Information 30 - 32 180659284 28.2016 180659284 28.
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Rewind starter (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (14) 02.12.
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Rewind starter Referen ce Item number Qty Description Contains 4238 190 0302 1 Starter cover with rewind starter 1, 3 - 7, 10 14, 19, 20 4238 190 0303 1 Starter cover with rewind starter USA, CDN (4,8) 1, 3 - 7, 10 12, 15, 16, 19, 20 4238 190 0404 1 Starter cover 3 4238 190 0401 1 Starter cover (1,4,5,8) 3 3 1110 084 9102 1 Bushing 4 4238 195 9000 1 Washer 5 4224 190 0600 1 Rewind spring 6 9104 003 0410 2 Self-tapping screw P3x6 7 4238 190 1001 1 Rope rotor 1 2 * T
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Tank housing (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (16) 02.12.
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Tank housing Referen ce Item number Qty Description Contains Technical Information 1 4238 350 0853 1 Tank housing (2,3,6,7) 3 - 21, 25, 26 28.2016 2 4238 350 0854 1 Tank housing (1,4,5,8) 3 - 24 28.2016 3 9443 825 7131 3 Hollow rivet 7.5x1x9.1 4 4238 350 5800 1 Tank vent 5 4223 353 9201 1 Grommet 6 0000 350 0514 1 Filler cap 7 9645 948 2471 1 O-ring 23x3 8 0000 350 0905 1 Rope 9 4238 352 8201 1 Clamp 10 4238 350 6201 1 Fuel pump 11 0000 930 2803 1 Hose 3.
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Ignition system (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (18) 02.12.
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Ignition system Referen ce Item number Qty Description 1 4238 400 1202 1 Flywheel (1,4,5,8) 25.2005 2 4238 400 1201 1 Flywheel (2,3,6,7) 25.
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Carburetor C1Q-S118, C1Q-167 (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (20) 02.12.
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Carburetor C1Q-S118, C1Q-167 Referen ce Item number Qty Description Contains Technical Information 4238 120 0600 1 Carburetor C1Q-S118H 1 - 11, 13 - 38, 40, 42, 43, 46 - 48 51.
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Carburetor C1Q-S118, C1Q-167 Referen ce Item number Qty Description 35 4238 120 7200 1 Choke shaft with lever 36 4238 122 3200 1 Torsion spring 37 1120 122 9000 1 E-clip 38 4128 121 2900 1 Choke shutter 39 4238 122 6800 1 Low speed screw BR (5) 40 4238 120 6801 1 Low speed screw 42 4238 120 6800 1 Low speed screw 42 42 4144 121 2700 1 Cap 43 4238 120 6700 1 High speed screw 41 * Contains 51.
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Air filter, Shroud (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (23) 02.12.
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Air filter, Shroud Referen ce Item number Qty Description Contains 4238 140 4403 1 Air filter 1, 2 4238 140 4404 1 Air filter USA 1, 2 1 1 Auxiliary filter (D) 2 1 Air filter (D) 4238 140 1000 1 Filter cover 0000 963 0809 4 Bushing (1,4,5,8) 0000 951 1109 4 Screw IS-M5x20 4238 080 1604 1 Shroud (2,3,6,7) 7 - 20, 22, 23, 30 4238 080 1609 1 Shroud (1,4,5,8) 6, 8 - 21 4238 080 1612 1 Shroud USA, CDN (4,8) 6, 8 - 15, 17 21, 34 6 4238 080 1608 1 Shroud (1,4,5,8) 8, 9
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Air filter, Shroud Referen ce Item number Qty Description 31 4223 967 3700 1 Instruction label J 32 4238 967 3702 1 Instruction label J (1) 33 4238 967 3703 1 Instruction label J (5) 34 0000 967 4065 1 Warning Spark arresting screen USA (3,4,7,8) Contains Technical Information (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (25) 02.12.
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Connector, Guard (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (26) 02.12.
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Connector, Guard Referen ce Item number Qty Description 1 4238 701 0203 1 Cast arm (1,2,3,4) 2 4238 700 8105 1 Guard Ø 300 mm / 12" (1,2,3,4) 4 4238 700 8102 1 Guard Ø 300 mm / 12" (1,4) 4 4 4238 706 0400 2 Stiffener 5 4238 691 0200 1 Limit stop 6 9074 478 3025 1 Pan head self-tapping screw IS-P4x16 7 4224 691 0100 1 Stop pin 8 9503 003 6440 2 Grooved ball bearing 6201-2RS 9 0000 961 1206 1 Ring 10 9456 621 3600 2 Circlip 32x1.
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Connector, Guard Referen ce Item number Qty Description Contains Technical Information (1,4,5,8) 36 1 Hose 5.6x1.9x527 mm (D) (2,3,6,7) 0000 937 4049 1 Hose 5.6x1.9 mm x 1 m (A,B) 37 4238 764 8505 1 Poly V-belt pulley (1,2,3,4) 38 9291 021 0200 1 Washer 10.5 39 9211 260 1350 1 Hexagon nut M10x1 l/h thread 40 4201 708 8402 1 Hexagon head screw M10x18 41 9450 721 2150 1 E-clip 20x1.
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Connector, Guard Referen Item number Qty Description Contains Technical Information ce 64 0000 708 4200 1 Shaft sleeve (B) 65 0000 960 0100 1 Set of instruction labels USA (3,4) 66 0000 960 0101 1 Set of instruction labels USA (7,8) 67 0000 967 3903 1 Instruction label CDN (3,4,7,8) 68 0000 967 7226 1 Warning pictogram Europe (1,2,5,6) 69 4223 967 3701 1 Instruction label J (1,5) 70 4238 967 3700 1 Instruction label J (1) 71 4238 967 3701 1 Instruction label J (5) (1) TS
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Wheel kit (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (30) 02.12.
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Wheel kit Referen ce Item number Qty Description Contains 4224 007 1014 1 Wheel mounting kit (B) 1-7 1 Carrier (B,D) 1 2 4223 791 7200 2 Sleeve (B) 3 4223 791 3600 2 Wheel (B) 4 9007 319 1370 2 Hexagon head screw M6x30 (B) 5 4224 791 7204 2 Sleeve (B) 6 9007 319 1420 2 Hexagon head screw M6x45 (B) 7 9210 260 1100 2 Hexagon nut M8 (B) (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co
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Pressurized water tank (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (32) 02.12.
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Pressurized water tank Referen ce Item number Qty Description Contains 0000 670 6000 1 Water tank (B) 1 - 11 1 0000 670 6600 1 Pump barrel (B) 2-4 2 0000 676 0500 1 Funnel (B) 3 1 O-ring 46.99x5.
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Pressurized water tank (28.2010) (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (34) 02.12.
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Pressurized water tank (28.2010) Referen ce Item number Qty Description Contains Technical Information * 4223 670 6000 1 Water tank (B,C) 1 - 14 28.2010 * 4223 670 6001 1 Water tank (B,C) USA 1 - 15 28.2010 1 * 4223 670 6010 1 Water tank (B) 12, 13 28.2010 2 * 4223 670 7700 1 Handle (B) 3 28.2010 3 * 9645 945 7560 1 O-ring 14x1.78 (B) 4 * 4223 670 8600 1 Filler cap (B) 5 * 9645 945 8240 1 O-ring 56.5x 5.
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Tools, Extras (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (36) 02.12.
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Tools, Extras Referen ce Item number Qty Description Contains 1 4224 890 3400 1 Combination wrench 2 5910 890 2305 1 Screwdriver 3 4130 893 7800 1 Locking pin 4 0000 891 0810 1 Tool roll 4238 670 3603 1 Water connection TS (B) USA (1,4,5,8) 5 - 13 5 4238 700 7301 1 Hose connector (B) USA (1,4,5,8) 6, 7 6 0000 679 2001 1 Gasket (B) USA (1,4,5,8) 7 9646 945 1050 1 O-ring 11x1.
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Serial number (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (38) 02.12.
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Serial number Referen ce Qty Description 1 1 Position of serial number (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (39) 02.12.
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Tightening torques (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (40) 02.12.
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Tightening torques Referen ce Item number Qty Description 1 9022 371 1020 2 Spline screw IS-M5x20 Binding thread 2 1110 400 7005 1 Spark plug Bosch WSR 6 F 3 4238 020 9400 1 Decompression valve 4 9771 021 2536 2 Hose clamp 30x5 5 9022 371 1020 3 Spline screw IS-M5x20 Binding thread 6 9039 448 0656 1 Self-tapping screw M4x9.
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Tightening torques (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (42) 02.12.
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Tightening torques Referen ce Item number Qty Description 1 9022 319 0981 1 Screw IS-M5x17 2 9074 477 4130 1 Pan head self-tapping screw IS-P5x16 3 9074 477 4130 1 Pan head self-tapping screw IS-P5x16 4 9075 478 4190 1 Pan head self-tapping screw IS-D5x45 Binding thread 5 9074 478 4425 4 Pan head self-tapping screw IS-P6x19 6 9074 478 4425 5 Pan head self-tapping screw IS-P6x19 7 9074 477 4130 1 Pan head self-tapping screw IS-P5x16 8 9022 341 1220 3 Spline screw IS-M5x48 B
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Tightening torques (1) TS 410, (2) TS 410-A, (3) TS 410-AZ, (4) TS 410-Z, (5) TS 420, (6) TS 420-A, (7) TS 420-AZ, (8) TS 420-Z Copyright ANDREAS STIHL AG & Co. KG 2017 (44) 02.12.
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Tightening torques Referen ce Item number Qty Description 1 9022 341 1070 1 Spline screw IS-M5x30 Binding thread 2 0000 670 0201 1 Banjo bolt 3 9041 216 0630 2 Pan head screw M4x8 4 0000 670 0200 1 Banjo bolt 5 4201 708 8402 1 Hexagon head screw M10x18 6 4224 691 0100 1 Stop pin 9022 341 0910 1 Spline screw IS-M5x6 8 9074 478 3025 1 Pan head self-tapping screw IS-P4x16 9 4238 710 9500 4 Adjusting screw Binding thread 10 9211 260 1350 1 Hexagon nut M10x1 l/h thread