User Manual

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WARNING: RISK OF EXPLOSIVE GASES:
• Working in the vicinity of a lead acid battery is dangerous. Batteries generate explosive gases during normal battery operation.
For this reason, it is of the utmost importance that each time before using the battery charger you read this manual and follow
instructions exactly.
• To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and
manufacturer of any equipment you intend to use in the vicinity of the battery. Review cautionary markings on these products
and on the engine.
• This equipment employs parts (switches, relays, etc.) that produce arcs or sparks. Therefore, if used in a garage or enclosed area,
the unit MUST be placed not less than 18 inches above the floor.
• THIS UNIT IS NOT FOR USE BY CHILDREN AND SHOULD ONLY BE OPERATED BY ADULTS.
WARNING: TO REDUCE THE RISK OF FIRE:
• Do not operate near flammable materials, fumes or gases.
• Do not expose to extreme heat or flames.
Any of these actions may cause serious electrical damage and/or a fire.
CAUTION: TO AVOID PROPERTY DAMAGE: Never use the battery clamps for charging 36V or 48V batteries. Battery
Clamps are for use in 6V, 12V and 24V batteries; and 8V batteries in a battery group totaling 24V* only. Use the O-ring
or quick connectors for 36 and 48 volt batteries or battery groups. *Not for use on individual 8V batteries.
• Use of accessories and attachments: The use of any accessory or attachment not recommended by manufacturer for use with
this battery charger could be hazardous.
• Stay alert. Use common sense. Do not operate battery charger when you are tired.
• Check for damaged parts. Any part that is damaged should be properly repaired or replaced by an authorized service center
unless otherwise indicated elsewhere in this instruction manual before further use.
• Do not operate the battery charger near flammable liquids or in gaseous or explosive atmospheres. Switches and relays may
spark, and the sparks might ignite fumes.
CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• NEVER ATTEMPT TO CHARGE A FROZEN BATTERY.
• Vehicles that have on-board computerized systems may be damaged if vehicle battery is charged. Before charging,
read the vehicle’s owner’s manual.
• Do not charge the battery while the engine is operating; or attempt to operate the vehicle while the battery is charging.
• Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
• When working with lead acid batteries, always make sure immediate assistance is available in case of accident or emergency.
• Always have protective eyewear when using this product: contact with battery acid may cause blindness and/or severe burns. Be
aware of first aid procedures in case of accidental contact with battery acid.
• Have plenty of fresh water and soap nearby in case battery acid contacts skin.
• If battery acid contacts skin or clothing, wash immediately with soap and water for at least 10 minutes and get medical attention
immediately.
• Never smoke or allow a spark or flame in vicinity of vehicle battery, engine or battery charger.
• Remove personal metal items such as rings, bracelets, necklaces and watches when working with a lead acid battery. A lead acid
battery can produce a short circuit current high enough to weld a ring, or similar metal object, to skin causing a severe burn.
• Never allow battery acid to come in contact with this unit.
• Do not operate this unit in a closed area or restrict ventilation in any way.
• Always turn the battery charger off by unplugging it when not in use.
• DO NOT OPEN THE BATTERY CHARGER — there are no user-serviceable parts inside. Opening the battery charger will void
manufacturer’s warranty.
• Operate battery charger only as described in this Instruction Manual.
• Check battery charger and components periodically for wear and tear. Return to manufacturer for replacement of worn or
defective parts immediately.
PREPARING TO CHARGE
1. Be sure area around battery is well ventilated while battery is being charged.
2. If it is necessary to remove battery from vehicle to charge, or to clean terminals, always remove grounded terminal from
battery first. Make sure all accessories in the vehicle are off, so as not to cause an arc.
3. Clean battery terminals, taking care to avoid getting corrosive material in eyes.
4. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. This helps purge excessive
gas from cells. Do not overfill. For a battery without cell caps (maintenance free), carefully follow manufacturer's charging
instructions.
5. Study all battery manufacturer’s specific precautions, such as removing or not removing cell caps while charging, and
recommended rates of charge.
Charger Location
• Locate charger as far away from battery as cables permit.
• Never place charger directly above battery being charged; gases from battery will corrode and damage charger.
• Never allow battery acid to drip on charger when reading gravity or filling battery.
• Never operate charger in a closed-in area or restrict ventilation in any way.
• Marine batteries must be removed and charged on shore.
• Do not set a battery on top of charger.
Connection Precautions
• Connect and disconnect O-ring or output clamps only after removing AC cord from electric outlet.
• Never allow clamps to touch each other.
• Attach clamps to battery and chassis as indicated in “Battery Installed in Vehicle” steps 5 and 6, or in “Battery Outside of Vehicle”
steps 2 to 5.
Follow these steps when the battery is installed in a vehicle
WARNING: A spark near the battery may cause an explosion. To reduce risk of a spark near the battery:
1. Position AC and clamp cords to reduce risk of damage by hood, door, or moving engine part.
2. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.
3. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than NEGATIVE (NEG, N, –) post.
4. Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis (as in most
vehicles), see 5. If positive post is grounded to the chassis, see 6.
5. For negative-grounded vehicle, connect POSITIVE (RED) clamp or O-ring from battery charger to POSITIVE (POS, P, +)
ungrounded post of battery. Connect NEGATIVE (BLACK) clamp or O-ring to vehicle chassis or engine block away from battery.
Do not connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect to heavy gauge metal part of the frame or
engine block.
6. For positive-grounded vehicle, connect NEGATIVE (BLACK) clamp or O-ring from battery charger to NEGATIVE (NEG, N, –)
ungrounded post of battery. Connect POSITIVE (RED) clamp or O-ring to vehicle chassis or engine block away from battery.
Do not connect clip to carburetor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or
engine block.
7. When disconnecting charger, disconnect AC cord, remove clamp from vehicle chassis, and then remove clamp from battery
terminal.
8. Do not charge the battery while the engine is operating.
9. See operating instructions for length of charge information.
Follow these steps when the battery has been removed from a vehicle
WARNING: A spark near the battery may cause an explosion. To reduce risk of a spark near the battery:
1. Check polarity of battery posts. The POSITIVE post (marked POS,P, +) usually has a larger diameter than the NEGATIVE battery
post (marked NEG, N, –).
2. Attach a 24-inch (minimum length) AWG #6 insulated battery cable to the NEGATIVE battery post (marked NEG, N, –).
3. Connect the POSITIVE (RED) battery clamp or O-ring to the POSITIVE battery post (marked POS, P, + or red).
4. Stand as far back from the battery as possible, and do not face battery when making final connection.
5. Carefully connect the NEGATIVE (BLACK) charger clamp or O-ring to the free end of the battery cable connected to the
NEGATIVE terminal.
6. When disconnecting charger, always do so in reverse sequence of connecting procedure and break first connection while as far
away from battery as practical.
Note:
A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specifically designed for marine use. This unit is
NOT designed for such use.
SAVE THESE INSTRUCTIONS
WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:
• Follow these instructions and those published by the manufacturer of any engine you intend to use with this battery charger.
Review cautionary markings on the battery charger and engine.
• This unit is not intended for use on individual 8V batteries; only on 8V batteries in battery groups of 24V and 48V.
INTRODUCTION
Congratulations on purchasing your new Vehicle and Golf Cart Battery Charger. Read this Instruction Manual and follow the
instructions carefully before using your new battery charger.
FUNCTION BUTTONS
BATTERY TYPE: Allows the user to select Wet, Gel or AGM type of battery for an efficient and safe charge. Most automotive
batteries are Wet batteries. Refer to the battery manufacturer’s specifications for battery type.
RAPID CHARGE: Automatically adjusts the charge current to allow a quick battery charge.
MAINTENANCE CHARGE: Automatically adjusts the charge current to 2A to extend the life of the battery.
BATTERY VOLTAGE: Allows the user to perform a quick check of the battery voltage.
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