Installation and operating manual English synoris 550/800 For a complete manual of the operator, please visit www.sommer-america.
en
Table of contents Important safety information About this manual Safe-keeping of the manual Transfer of the manual Target audience Intended use of the drive Explanation of the warning symbols used in this manual Signs on the product Explanation of the symbols used in this manual 4 4 4 4 4 4 4 5 5 Product and functional description The drive and its mode of operation Safety equipment 6 6 7 Technical data 8 Dimensions 9 Storing and items included in the delivery Storage Unpacking Tools required Person
Important safety information WARNINGAbout this manual Please observe and comply with the following information to avoid the possible risk of severe or fatal injury to you and/or other persons. About this manual There is a possible risk of injury or even the risk of death if the following important safety information and the complete contents of this manual are not observed and complied with. The drive may only be installed and used when all information is observed and complied with.
Important safety information Explanation of the symbols used in this manual CAUTION Possible damage to property Please observe and comply with the given information to avoid the possible risk of property damage. Tool symbols These symbols in the manual show you when you should use specific tools.
Product and functional description 5 4 8 6 11 1 12 9 13 7 10 2 3 14 12 The drive and its mode of operation Sectional doors and swinging doors can be opened and closed with this electrically powered drive (1) and its supplied accessories. (Other door types can also be operated with corresponding accessories. Please ask you specialist dealer). The drive is controlled via a hand-held radio remote control (2), a wall station (3) (accessory) or a standard button/closer (accessory).
Product and functional description Safety equipment The drive switches off if it encounters an obstacle and thus protects people from injury and vehicles or other objects from damage. If the door stops because of an obstacle during closing, it subsequently opens completely. In the event of a power failure, the door can be opened from the inside using a mechanical emergency release (11). A photoelectric barrier (12) safeguards the door.
Technical data synoris 550 Running time synoris 800 maximum 30 seconds Supply voltage AC 120 V Rated frequency 50/60 Hz Storage locations in the radio receiver 20 2 x maximum 60 W, E 26 (not included in the package) Lighting Battery in the hand-held transmitter Type CR 2032, 3 V Operational temperature range: –4 °F to +122 °F (–20 °C to +50 °C) Protection system IP 20 Working environment based emission value < 75 dBA – opener only Max.
Electrical connections Connection to a power outlet or directly to the electrical supply The drive is equipped with a 3-pole power plug and can be electrically connected by plugging it into a 3-pole power outlet. The electrical power outlet must be located within a maximum distance of 5’ (1,5 m) to the controller housing. DANGER There is the risk of injury or death through electrical voltage if you do not observe and comply with the following information.
Electrical connections Run a cable connection from the electrical supply in an empty section of conduit (1) for example up to the input of the controller housing. Attach a corresponding screwed cable gland (2).
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Setting-up operation Deleting all learned radio codes Learn 6 5 1 4 3 2 1 16 15 14 R mmy es and et 13 L e R P ad S ow io S tat er C afe us o t a rn Radio Power Status Safety Command 1 N Reset Close the door by hand. Press the learn button (1) and hold it until – the LED (Radio) initially blinks for five seconds, – and then slowly blinks for ten seconds, – and subsequently blinks quickly for ten seconds. When the LED (Radio) turns off, all radio codes are deleted.
Setting-up operation 11 N The learning process now begins, consisting of four door runs (two cycles = two times Door OPEN and two times Door CLOSE). The lighting blinks until the learning procedure has been fully completed: Pull once on the emergency release cord grip (N). When functioning correctly, the carriage (1) is unlocked and the door can be moved by hand. If the emergency release cannot be operated: 1. Press the button (1) on the remote control 1x; the drive opens the door. The lighting blinks.
Setting-up operation The door must change directions after contacting a 1” (25.4 mm) high object on the floor. 1 Open the door with the drive. If the door does not stop, check the following: Place an object such as a 1” (25.4 mm) high piece of plywood centered in the running path of the door. Close the door with the drive. When the door contacts the object, it must stop immediately and open completely.
Setting-up operation Attaching the warning signs 46502V000-172006-0-OCE_Rev.A Attach the warning sign in a clearly visible area of the garage (for example near the wall station). A 1x N B 1x Attach the hanging warning sign to the emergency release cord (N).
Operation WARNING There is the possible risk of injury or death if you do not observe and comply with the following information. Therefore, observe and comply with all listed instructions before operating. Only operate the remote control when you have direct line of sight to the door and no persons or objects are located in the area of the door’s motion. Drive through the door opening only after the door has opened completely.
Operation Turning the lighting on or off In order to be able to switch the lighting on the drive on or off separately using the hand-held remote control, a second remote control button has to be “learned in” and assigned to this function. See “Programming the hand-held transmitter”. To stop, press the button (1) during the open/close procedure one time. The door stops. The next press of the button (1) causes the door to move back to its respective position.
Operation To unlock, press and hold the button (3) (at least 5 seconds), until the illumination of the light button lights up green (it blinks red until then). All functions of the drive are unlocked and active. Indicator lights on the control housing Emergency release from the inside In the event of a power failure, the door can be opened from the inside using a mechanical emergency release. WARNING There is the possible risk of injury or death if the emergency release is triggered with an open door.
Operation Resetting all values All learned values can be reset (e.g. learned in force values for closing and opening the door). Press the Reset button on the controller housing (1) until the lighting LED “Status“ goes out. While pressing, the LED “Status“ blinks. Release the Reset button. The lighting (2) and the LED “Status“ blink. The drive must subsequently be relearned, see chapter Using for the first time “Programming the drive”.
O R P ad S ow io S tat er C afe us om ty R m es an d Le ar n Operating and display elements, connections S B A 16 Le ar n 1 2 3 R P ad S ow io Sa tatu er C fe s o t R mmy es an d et e L R P ad S ow io S tat er C afe us o t R mmy es and 14 15 4 13 14 3 a rn 3 13 2 15 16 4 5 6 et Radio Power Status Safety Command et N Learn 1 1 1 2 3 4 13 5 6 1 14 15 1 2 Reset 16 3 4 5 4 1 2 6 3 4 5 6 Learn 2 Radio Power Status Safety Command A B Reset Overview of the operating
Settings Overview of special functions You can set these functions using the DIP switches, see following section. DIP Function for “OFF” setting switches (factorysetting) Function Soft running for “soft” opening and closing of the door. Backjump for relieving the door and drive mechanics when closing the door. Function for “ON” setting 1 The drive always starts with the soft running speed from the “Door OPEN” and “Door CLOSE” end positions.
Settings Setting the DIP switches Setting the position for partial opening You can set up special functions via the DIP switches. By default, all DIP switches are set to “OFF”. The power supply must be switched off during the setup. The settings only become active after the power supply has been switched on after making the changes. You can set in which position the door stops using the “partial open” function. Pull the power plug out of the power outlet.
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Maintenance and care Regular maintenance Maintain and care for the drive regularly as described in the following. This ensures safe operation and increases the operating life of your drive. WARNING There is the possible risk of injury or death through electrical voltage from improper cleaning with water. Maintenance schedule When Once a month CAUTION There is a possible risk of damaging the drive surface through the use of improper cleaning agents.
Maintenance and care Disconnect the opener from the power (switch off the circuit breaker to the opener or disconnect the fuse on the circuit supplying the opener with voltage) and check to be sure no voltage is present. Remove coarse dirt from the C-rail. The chain must be cleaned with a lint-free cloth and then lubricated with an electrically conductive lubricant (WD-40). Never oil or grease the chain. This can lead to a malfunction caused by insufficient electrical contact.
Troubleshooting Troubleshooting guide WARNING The following troubleshooting guide will help you find possible faults and their causes as well as information about how you can remedy these yourself. In specific cases, other chapters and sections are referenced in which the procedures are more closely described. You are instructed when you must have the fault remedied by a specialist.
Troubleshooting Fault/Behavior Drive does not open or close the door after pressing a button on the remote control. Lighting on the drive does not function. Drive stops while the door is closing and opens the door again completely. 50 Possible causes Test/Check Remedy 9. 9. 9. Wall station (accessory) not mounted and connected. LED on the wall station does not light up. When connected correctly, this lights up green. Mount the wall station (accessory) and connect. 10.
Troubleshooting Fault/Behavior Possible causes Test/Check Repair 3. Photoelectric barrier defective or misaligned. 3. Check LED on the photoelectric barrier and “Safety” LED on the controller housing. 3. Align the transmitter and receiver to each other or replace. Drive stops while the door is opening. 1. Door contacted an obstacle. 1. Check the area of the door’s motion for possible object present. 1. Remove object.
Troubleshooting Fault/Behavior Possible causes Test/Check Remedy Speed varies for opening and closing. 1. Drive starts slowly and then accelerates. 1. – 1. Immediate running, normal procedure. 2. C-rail dirty. 2. – 2. Clean the chain and C-rail and lubricate again. See chapter “Maintenance” 3. Chain lubricated with incorrect oil. 3. – 3. Clean the chain and C-rail and lubricate again. See chapter “Maintenance” 4. Chain tightened incorrectly. 4. – 4.
Troubleshooting Photoelectric barrier fault indicators Fault display Sender (green LED) Off Blinks Off Blinks 2 x Possible Reasons Test/Check Remedy Drive unoperative. Check the line circuit breaker or fuse for the circuit or check the power plug. Switch on the the line circuit breaker or fuse for the circuit or plug in the power plug. Cable broken. Check the cable for a short circuit and breakage. Repair or replace the cable. Cable to receiver broken.
Troubleshooting Troubleshooting Only use original manufacturer replacement parts, accessories and mounting material. Open a lamp lens (1). Press each of the lugs (2) in the direction of the lamp lens. Unscrew the light bulb in a counterclockwise direction. Replacing light bulbs 1 WARNING “clic” There is the risk of injury or death through electrical voltage if you accidentally reach into the lamp socket when the drive is switched on.
Troubleshooting Disconnect the opener from the power (switch off the circuit breaker to the opener or disconnect the fuse on the circuit supplying the opener with voltage) and check to be sure no voltage is present. 1 T 10 A, 250 V Replace the defective fuse (1) (fuse T 10 A, 250 V). Fuse dimensions 1/4” x 1-1/4” (6.35 x 32 mm). Remove both lamp lenses (1). Press each of the lugs (2) in the direction of the lamp lens. Unscrew both light bulbs in a counterclockwise direction.
Troubleshooting H 1 2 “clic” 3 1 2 Close both lamp lenses (1), the lug must (2) snap into place. Slide the remote control body (1) out of the stainless steel case (2) up to the stop position. Plug the power plug into the power outlet. Or Pull the remote control (1) completely out of the stainless steel case (2) by applying strong pressure at the location indicated in the diagram (3) (lug). switch on the the electrical supply for a direct electrical connection (switch on the circuit breaker or fuse).
Troubleshooting 1 3 2 Slide the remote control boy (1) into the stainless steel case (2). Press the lug (3) downwards.
Placing out of operation and disposal Placing the drive out of operation No electrical voltage may be present, if the drive and accessory parts are to be taken out of operation or deinstalled. Pull out the power plug from the power outlet or switch off the the on-site circuit breaker or disconnect the on-site fuse for the circuit that supplies the drive with voltage. Subsequently test to be sure the drive is disconnected from the power by switching it on (the drive must not move).
SOMMER in America 530 Means Street Suite 120 Atlanta, GA 30318, USA www.sommer-america.com SOMMER in Germany Antriebs- und Funktechnik GmbH Hans-Böckler-Strasse 21-27 D-73230 Kirchheim/Teck Telephone: 0049 (0) 7021 8001-0 Telefax: 0049 (0) 7021 8001-100 info@sommer-torantriebe.de www.sommer.
