GreenWay® Solar LED Path and Trail Lighting System Installation and Owner’s Manual
Installation Manual | Greenway® Solar LED Path and Trail Lighting System Important Notes and Warnings This installation and instruction manual provides installation, operation, and maintenance instructions for the Sol GreenWay solar LED lighting system. The entire contents of this manual should be thoroughly reviewed and understood prior to installing this equipment. Do not discard this manual, as it contains complete maintenance instructions, a troubleshooting chart, and a spare parts list.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 1.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 1.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.0 Assembling 2.1 Pole Preparation Four holes must be drilled at the top of the pole. This should be done before the pole is set and anchored. 1. Drill two equally-spaced 0.125-inch (3.2 mm) pilot holes 1 inch (2.5 cm) below the top of the pole, as shown in Figure 3. 2. Drill two additional equally-spaced 0.125-inch (3.2 mm) pilot holes 4 inches (10.2 cm) below the top of the pole, as shown in Figure 3.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.3 Drilling Holes in the Solar Panel Mount 1. Drill two equally-spaced 0.125-inch (3.2 mm) pilot holes 1 inch (2.5 cm) below the end of the pipe, as shown in Figure 5. 2. Drill two additional equally-spaced 0.125-inch (3.2 mm) pilot holes 4 inches (10.2 cm) below the end of the pipe, as shown in Figure 5. Position the holes 90 degrees from the holes drilled in the previous Step. 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.7 Riveting the Arm Assembly and PV Assembly to the Pole 1. Verify that the arm is positioned so that the light fixture (which will be attached to the end of the arm) is in the desired orientation. 2. Using one of the pilot holes at the upper end of the pole as a guide, drill one rivet hole using a U.S. “W” gauge (0.386-inch) drill bit.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.8 Attaching Battery Box to the Solar Panel Mount Standard Battery Box: 1. Route ends of Fixture and PV Harness through hole in back of the battery box. 2. Loosely fasten the brackets of the battery box to mount, using four 1/4”–20 x 1/2” hex head bolts and tighten each bolt to a torque of 15 ft-lbs (20 N-m). Avoid stripping the threaded holes on the solar panel assembly. Do not over-tighten the bolts.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System a 4.25” below Channel Mount holes: Drill thru @.87” Dia. 28” b 4 x 1/4”–20 x 1/2” hex head bolts 11 MKTG-IM-GWY-03-EN-0513 Access hole for Harnesses. Drill thru one side @ 1.25” Dia.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.10 Attaching the LED Fixture to the Arm Attaching the Ascot Fixture to the Arm 1. Plug the Ascot fixture connector into the harness connector. 2. Slide the Ascot fixture into the arm. Feed any excess cable back into the arm while sliding the LED fixture onto the arm. 3. Adjust for the desired tilt and secure fixture to the arm using the socket head bolts. b a Attaching the Shoebox Fixture to the Arm 1.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System LED Fixture Precautions The Ascot and Shoebox fixtures contain the following warning label: CAUTION: Possible Hazardous LED Radiation Emitted From This Product. Do Not Stare Directly Into Beam. Disconnect Power Before Servicing. This lamp (LED) is in excess of the Exempt Risk Group defined in IEC 62471:2006-07.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 2.10 Test 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 3.0 Operation and Maintenance 3.1 Expected Performance The Greenway™ lighting system is designed to provide reliable operation and illumination all year. The solar panel provides enough energy during a normal day to charge the battery for operation of the LED fixture for the following night. The system is designed with a five-day reserve charge.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System Fuse Replacement If the fuse needs to be replaced, be sure to also check operation of the controller. 1. Open the battery box and remove the fuse cover on the fuse holder. 2. Remove the existing fuse, insert the new fuse, and replace the fuse cover. 3. Test the system and close the battery box. LED Fixture Replacement 1. Remove the LED fixture from the arm and disconnect plugs. 2.
Installation Manual | Greenway® Solar LED Path and Trail Lighting System 3.3 Troubleshooting Chart Problem Possible Cause Solution Light does not illuminate. 1. The battery is discharged. 2. The battery is bad. 3. The LED fixture is bad. 4. The fuse is blown. 5. The controller is bad. 1. Low battery voltage, caused by inclement weather. 2. Low battery voltage, caused by shading of the solar panel. 3. The battery is bad. 1. Charge the battery. 2. Replace the battery. 3.
Sol Inc. | 3210 SW 42nd Avenue | Palm City, Florida 34990 www.solarlighting.com E-mail support: support@solarlighting.com Phone: +1.772.286.9461 | Toll: 800.959.1329 (USA & Canada) Fax: +1.772.286.9616 Office Hours: Monday - Friday: 8:30 am to 5:00 pm (EST) © 2011 Sol Inc.
