© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 3/2 Overview 3/3 Benefits 3/3 Application 3/3 Design 3/5 3/5 3/6 3/6 Function AOP30 Advanced Operator Panel Communication with higher-level control and customer’s terminal block Open-loop and closed-loop control functions Software and protection functions 3/8 3/9 3/11 3/11 3/12 3/13 3/16 Technical specifications Derating data Degrees of protection of cabinet units Overload capacity EMC guidelines Single circuit Parallel circuit 3/17
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units SINAMICS G150 cabinet units Overview There are two versions of the drive converter cabinet units: 7 Vers io n A All available line connection components, such as the main switch, circuit-breakers, line contactor, line fuses, line filter, motor-side components, and additional monitoring devices, can be installed as required. This version is also available with power units connected in parallel.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Benefits 1 2 3 4 5 6 7 3 G_D011_EN_00161 • Particularly quiet and compact converters due to the use of state-of-the-art IGBT power semiconductors and an innovative cooling concept. • Individual modules and power components can be replaced quickly and easily, which ensures a higher level of plant availability. The design of replaceable components is based on the principle that they must be quick and easy to change.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Design (continued) Line connection -X1 -X1 -X1 PE PE PE Line connection Main control switch 1 Main control switch 1) Fuses 1) Fuses 1) Line contactor 1) Line contactor 1) Line reactor = 2 % Vk Line reactor = 2 % Vk < 500 kW as standard ≥500 kW only as option L23! AC AC AC Rectifier DC DC Rectifier DC DC link DC link DC DC DC Converter -X2 3 PE G_D011_EN_00016c Motor connection Converter version A
© Siemens AG 2 0 0 8 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Function Motor data Back p0304 MOT.U_rated p0305 MOT. I_rated p0307 MOT.P_rated p0308 MOT.CosPhi_ rated 400.0 V 405.0 A 235.0 kW 0.870 Help Change OK G_D011_en_00048 This information can be found on the motor rating plate and is entered into the screens on the display by following a short, menu-driven procedure. The cooling method of the motor must be entered in addition.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW F u nc tion (continued) Com m u nication w ith hig her-level control and cu stom er’s term inal b lock A communications interface on the CU 3 20 Control U nit and the TM 3 1 Terminal M odule and TB 3 0 Terminal B oard are provided as standard for use as the customer interface.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Function (continued) Safety Integrated Safe Torq ue O ff (STO ) Description of functions This function prevents the drive from restarting unexpectedly in accordance with EN 6 0204-1, Section 5.4. Safe Torque O ff disables the drive pulses and disconnects the power supply to the motor (corresponds to Stop Category 0 of EN 6 0204-1). The drive is reliably torque-free. This state is monitored internally in the drive.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications Electrical data Single circuit Line voltages and power ranges • 380 ... 480 V 3 AC, $10 % (-15 % < 1 min) 110 ... 560 kW Parallel circuit 630 ... 900 kW • 500 ... 600 V 3 AC, $10 % (-15 % < 1 min) 110 ... 560 kW 630 ... 1000 kW • 660 ... 690 V 3 AC, $10 % (-15 % < 1 min) 75 ... 800 kW 1000 ... 1500 kW Types of supplies TN/TT systems or isolated systems (IT systems) Line frequency 47 ...
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Derating data Compensation of current derating as a function of installation altitude/ambient temperature If the SINAMICS G150 drive converter cabinet units are operated at an installation altitude > 2000 m above sea level, factors relating to a reduction of the maximum permissible output current (derating) must be taken into account. These are specified in the tables below.
© Siemens AG 2 0 0 8 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Current derating depending on pulse frequency To reduce motor noise or to increase output frequency, the pulse frequency can be increased relative to the factory setting. When the pulse frequency is increased, the derating factor of the Order No. 6SL3710-... output current must be taken into account.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW T ech nical s pecifications (continued) Degrees of protection of cabinet units O verload capacity Standard EN 60529 applies to the protection of electrical eq uipment by means of housings, covers or eq uivalent, and includes: • Protection of persons against accidental contact with live or moving parts within the housing and protection of the eq uipment against the ingress of solid foreign bodies (touch protection and protectio
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) EMC guidelines The electromagnetic compatibility describes - in accordance with the definition of the EMC directive - the "capability of a device to work satisfactorily in the electromagnetic environment without itself causing electromagnetic interferences which are unacceptable for other devices present in this environment".
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Tech nical specifications for single circuit L ine voltage 380 ... 480 V 3 AC Type rating • with IL at 50 Hz 400 V 1) • with IH at 50 Hz 400 V 1) • with IL at 60 Hz 460 V 2) • with IH at 60 Hz 460 V 2) SIN AMICS G 150 drive converter cabinet units 6SL 3710-1G E 32-1... 32-6... 33-1... 33-8... 35-0... 36-1... 37-5... 38-4... 41-0...
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Line voltage 500 ... 600 V 3 AC Type rating • with IL at 50 Hz 500 V 1) • with IH at 50 Hz 500 V 1) • with IL at 60 Hz 575 V 2) • with IH at 60 Hz 575 V 2) SINAMICS G150 drive converter cabinet units 6SL3710-1GF 31-8... 32-2... 32-6... 33-3... 34-1... 34-7... 35-8... 37-4... 38-1...
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Line voltage 660 ... 690 V 3 AC SINAMICS G150 drive converter cabinet units 6SL3710-1GH 28-5... 31-0... 31-2... 31-5... 31-8... 32-2... 32-6... 33-3... 34-1... 34-7... 35-8... 37-4... 38-1...
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Technical specifications (continued) Technical specifications for parallel circuit Line voltage Type rating • with IL 1) • with IH 1) • with IL at 60 Hz 460 V or 575 V 2) • with IH at 60 Hz 460 V or 575 V 2) Output current • Rated current Irated 8) • Base load current IL 3) 8) • Base load current IH 4) 8) 3 SINAMICS G150 drive converter cabinet units, version A Type 6SL37102GE412GE412GE412GF382GF412GF411AA0 4AA0 6AA0 6AA0 1AA
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Selection and ordering data Single circuit Type rating P arallel circuit Rated output current at 400 V, 500 V or 690 V at 60 Hz/ 460 V or 575 V kW hp A SINAMICS G150 drive converter cabinet units Type rating (Order No. supplement, see below) at 400 V, 500 V or 690 V at 60 Hz/ 460 V or 575 V Order No. kW hp 380 ...
© Siemens AG 2 0 0 8 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options Note: When ordering a converter with options, add "-Z" to the order number of the converter, followed by the order code(s) for the desired option(s). Example: 6SL3710-1GE32-1CA0-Z +M07+D60+... See also ordering examples.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) Available options Order code for version A for version C Other options CAN protocol CBC10 Communication Board G 20 PROFINET CBE20 Communication Board G 33 Additional TM31 customer terminal module G 61 SMC30 Sensor Module Cabinet-Mounted K 50 VSM10 Voltage Sensing Module Cabinet-Mounted K 51 – Terminal interface for "Safe Torq ue Off" and "Safe Stop 1" safety functions K 82 – Connection for e
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) Option selection matrix Certain options are mutually exclusive. The following tables only provide an overview. Please refer to the descriptions of the individual options for a precise description of options and other exclusions.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) Mechanical options/electrical options L00 L08 L10 L15 M06 M07 M13 M21 M23 M43 M54 M60 M66 M70 – L08 L10 – L15 – M78 – – – – – M90 – – M06 – M07 – M13 – M21 – – M23 – M43 – – M54 – M60 M66 M70 M75 5) L00 5) – 7) – – – – 8) – – – – – 7) – – – 8) 6) – – – – 6) 5) 6) M75 M78 6) – – – – 5) – – 5) 3 5) M90 5) 6) 7) 8) Option L00 includ
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) Description of options Terminal -A1-X 2: Meaning Preassignment Comments 10 DI ON (dynamic)/ ON/OFF (static) The effective mode can be coded using a wire jumper on the terminal -A1-400:9; 10. Exclusion list to other options: 11 DI OFF (dynamic) The following limitations and exclusion resulting from the use of B00 NAMUR terminal block must be observed with regard to other available options.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) B02 S afely isolated 24 V power supply (P ELV ) D58 Documentation language: English/F rench If no protective separation for 24 V supply (PELV) is available at the customer end, this option is used to fit a second power supply to guarantee the PELV. (Terminal assignments as for option B00, 24 V supply at terminals -A1-X1:1, 2, 3 are omitted.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) F03, F71, F75, F77, F97 Converter acceptance in the presence of the customer Order code Description F03 Visual inspection F71 3 F75 The scope of the acceptance comprises: • Checking the degree of protection • Checking the equipment (components) • Checking the equipment identifier • Checking the clearance and creepage distances • Checking the cables • Checking the customer documentation • Submitting the
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) K51 VSM10 Voltage Sensing Module Cabinet-Mounted A motor reactor can be supplied on request for drive converter cabinet units with power units connected in parallel. The VSM10 Voltage Sensing Module reads the voltage waveshape at the motor end. This allows the SINAMICS G150 converter to be connected to a permanent-field, encoderless synchronous machine (flying restart function).
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) Minimum motor cable lengths for operation with power units connected in parallel L15 Sine-wave filter Minimum motor cable lengths must be adhered to in the case of • a 12-pulse supply and • a motor with a winding system and • no motor reactor (option L08) used. Sine-wave filters are available in the voltage range from 380 V to 480 V up to 250 kW and in the voltage range from 500 V to 600 V up to 132 kW.
© Siemens AG 2 0 0 8 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) L22/L23 Delivery without line reactor (L22 for converters " 500 kW ) W ith line reactor 2 % (L23 for converters in single ciruit > 500 kW ) The line reactor is included in the converter as standard for converters up to 500 kW and for those with power units connected in parallel.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW O p tio n s (continued ) L50 Cab in et light w ith service socket L59 EMERGENCY STOP Category 1,230 V A C One universal lamp w ith an integrated service socket is installed for each cab inet panel. E ME R G E NCY ST OP Category 1 for controlled stop in accord ance w ith E N 60204 . T h e pow er supply (on terminal b lock -X 3 9 0) for th e cab inet ligh t and socket must b e provid ed ex ternally and fused at max . 10 A.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) L61, L62 B raking u nits It may be necessary to use braking units for drives that allow regenerative braking.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) L86 PT100 evaluation unit L87 Insulation monitoring The PT100 evaluation unit can monitor up to 6 sensors. The sensors can be connected in a two-wire or three-wire system. The limit values can be programmed by the user for each channel. An insulation monitor must be used if the converter is operated on an isolated network.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW O p tion s (continued) M13 To p cab le en try,lin e sid e M23/M43/M54 IP 23/IP 43/IP 54 D eg rees o f p ro tectio n T he control cabinet is provided with an additional hood in the case of a line connection from above. T his hood contains the terminal link s for the power cables as well as the cable clamping rail for mechanical support of the cables, an E M C shield bus and a P E rail.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units 75 kW to 1500 kW Options (continued) M70 E MC shield busbar The EMC shield bus is used to connect shielded power cables for line and motor feeder cables. The EMC shield bus is included as standard with option L00 (RFI suppression filter). M75 PE (ground) busbar The PE busbar is used to run the PE conductor for the supply and motor infeed cables. 3 Note: The control cables are still connected from below.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Line-side power components Line h a rmonics filters Ov erv iew Selection a nd ordering da ta Suitable for drive converter cabinet unit Type rating at 400 V, 500 V or 690 V Line h a rmonics filters kW Order No.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Line-side power components Line harmonics filters T echnical specifications Line voltage 380 ... 480 V 3 AC Line harmonics filter 6SL3000-0JE36-1AA0 6SL3000-0JE38-4AA0 6SL3000-0JE41-0AA0 R ated current 1) A 500 700 900 Power loss kW 1.0 1.5 2.0 mm2 Line/power connection Conductor cross-section, max.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Line-side power components Recommended fuses Overview The fuses specified below are the recommended types for protecting the unit on the low-voltage distribution panel. If option L26 (main switch or circuit-breaker) has been selected, the converter itself will provide semiconductor protection. In this case, a fuse of type 3NA can be used on the low-voltage distribution panel.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Line-side power components Recommended fuses Overview (continued) Parallel circuit (data per converter subsystem) Type rating SINAMICS G150 converter (at 400 V, 500 V or 690 V) (at 60 Hz 460 V or 575 V) kW hp Fuse with existing fuse switch disconnector (option L26) Rated current 6SL3710-...
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Conductor cross-sections and connections Overview The tables below show the recommended or maximum possible conductor cross-sections on the line and motor sides. The recommended cross-sections are based on the listed fuses and single routing of the three-wire cables at an ambient temperature of 40 ° C.
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Conductor cross-sections and connections Overview (continued) Single circuit Type rating kW Converter Weight Line connection SINAMICS G150 Version C (standard version) Recommended crosssection 1) Maximum conductor crosssection Fixing screw M12 Recommended crosssection 1) Maximum conductor crosssection Fixing screw M12 Fixing screw M12 DIN VDE DIN VDE (Number of holes) DIN VDE DIN VDE (Number of holes) (Number of holes) kg m
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Conductor cross-sections and connections Overview (continued) Parallel circuit Type rating kW Converter Weight Line connection SINAMICS G150 Version A (standard version) Recommended crosssection 1) Maximum conductor crosssection Fixing screw M12 Recommended crosssection 1) Maximum conductor crosssection Fixing screw M12 Fixing screw M12 DIN VDE DIN VDE (Number of holes) DIN VDE DIN VDE (Number of holes) (Number of holes) mm2
© Siemens AG 2008 SINAMICS G150 Drive converter cabinet units Conductor cross-sections and connections Overview (continued) Required cable cross-sections for line and motor connections It is always advisable to use 3-wire three-phase cables or to connect several cables of this type in parallel.
