RuggedMAX™ WiN7000 High Power Base Station Installation Guide Revision 1.1 - November 3, 2011 www.ruggedcom.
RuggedMAX™ WiN7000 High Power Base Station RuggedMAX™ WiN7000 High Power Base Station: Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration.
RuggedMAX™ WiN7000 High Power Base Station Table of Contents FCC Statement And Cautions ................................................................................................... 6 1. Introduction ............................................................................................................................ 7 1.1. About this Guide ......................................................................................................... 7 1.2. Capabilities and Features .................
RuggedMAX™ WiN7000 High Power Base Station List of Figures 1.1. Typical Centralized DC Power System, Plant and Distribution Source-Grounded DC Power System .......................................................................................................................... 1.2. Typical Centralized DC Power System, Plant and Distribution DC Power System Grounded at Equipment Location ............................................................................................ 1.3. WiN7000 Dimensions ...
RuggedMAX™ WiN7000 High Power Base Station List of Tables 3.1. WiN7000 High Power Base Station Pole Mount Parts List ............................................... 3.2. WiN7000 High Power Base Station Wall Mount Parts List ............................................... 3.3. WiN7000 High Power Base Station Connectors and Cables ............................................ 3.4. +48 VDC Power System ................................................................................................... 3.5.
FCC Statement And Cautions FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
1. Introduction 1. Introduction The WiN7000 High Power Base Station is a member of the RuggedMAX™ family, a line of mobile WiMAX broadband wireless access systems based on the 802.16e mobile WiMAX standard. RuggedMAX systems are designed for robustness and simplicity, offering feature-rich services with low deployment and operation costs. The WiN7000 High Power Base Station is a member of a line of mobile WiMAX broadband wireless access systems based on the 802.16e mobile WiMAX standard.
1. Introduction 1.2. Capabilities and Features The WiN7000 High Power Base Station provides the full base station functionality necessary for serving a single sector: • All-outdoor, single-box installation • IEEE802.16e Wave2 Standard Compliance • Backbone Ethernet connectivity via a 10/100 Base-T network interface • Fixed and mobile CPE support • 3.5 MHz, 5MHz, 7MHz (Not available for WiN7023) and 10MHz channel bandwidth support • MIMO (2×2) support • Various Radio Frequency (RF) options, including 1.
1. Introduction 1.3. Safety Information 1.3.1. General • Read this user manual and follow all operating and safety instructions. • The base station and antenna must be installed by a professional installer. • Do not exceed the described limits. 1.3.2. Power Supply Requirements • The power supply unit should be a Class 2 power supply, safety-certified according to national codes. • Maximum output current should not exceed 5A.
1. Introduction Figure 1.1. Typical Centralized DC Power System, Plant and Distribution Source-Grounded DC Power System Figure 1.2. Typical Centralized DC Power System, Plant and Distribution DC Power System Grounded at Equipment Location RuggedCom® RuggedMAX™ 10 Installation Guide Rev 1.
1. Introduction 1.3.3. Equipment Installation Install the equipment in accordance with the electrical code relevant to the country of installation, such as the National Electrical Code (NEC), ANSI/NFPA 70; the Canadian Electrical Code (CEC), Part 1, CSA C22.1; and when applicable, the National Electrical Safety Code IEEE C2. Unless marked or otherwise identified, the Standard for the Protection of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75, also applies. 1.3.4.
1. Introduction 1.3.7. Servicing Do not open the cover of this product to attempt service unless instructed by a RuggedMAX™ certified technician. Refer all repairs to qualified service personnel. Removing the covers or modifying any part of this device voids its warranty. Keep away from electric power lines. You can be killed if the antennas are in close proximity to electric power lines. Carefully read and follow all instructions in this manual.
1. Introduction 1.4. WiN7000 High Power Base Station Physical Specifications The WiN7000 High Power Base Station is packed in a waterproof metal housing. A mounting bracket and mounting kit allows for pole or wall installation. The assembled unit weighs approximately 15kg. For information on the WiN7000 High Power Base Station wiring connections, see Section 3.4.5, “Cable Connections”. Figure 1.3. WiN7000 Dimensions RuggedCom® RuggedMAX™ 13 Installation Guide Rev 1.
2. Site and Installation Requirements 2. Site and Installation Requirements 2.1. Mounting Considerations When choosing a mounting location, consider the available mounting structures and antenna clearance. To provide better weather protection, the WiN7000 High Power Base Station should be mounted with the connection panel facing downwards.
3. Installation Procedures 3. Installation Procedures 3.1. Pre-Installation Safety Instructions Installing the WiN7000 High Power Base Station can pose a serious hazard. Be sure to take precautions to avoid the following: • Exposure to high voltage lines during installation • Falling when working at heights or with ladders • Injuries from dropping tools • Contact with AC wiring (power system connection) 3.2.
3. Installation Procedures 3.4. Installing the Base Station The equipment should be installed in compliance with the National (NEC), ANSI/NFPA 70, the Canadian Electrical Code (CEC), Part and when applicable, the National Electrical Safety Code IEEE C2. or otherwise identified, the Standard for the Protection of Electronic Processing Equipment, ANSI/NFPA 75. Electrical Code 1, CSA C22.
3. Installation Procedures 3.4.1. WiN7000 High Power Base Station Mounting Bracket The mounting bracket is used for both pole- and wall-mount installations. Figure 3.1. Mounting Bracket RuggedCom® RuggedMAX™ 17 Installation Guide Rev 1.
3. Installation Procedures 3.4.2. Pole Mounting Figure 3.2.
3. Installation Procedures 3. Lift the base station by the eye bolts and secure it to the mounting bracket. At the top of the unit and mounting bracket, use NC 1/4" × 1/2" hex screws (Item 8) and NC 1/4" flat washers (Item 9). At the bottom of the unit and mounting bracket, use 5/16" flat washers (Item 6), 5/16" spring washers (Item 7), and NC 5/16" × 1/2" screws (Item 13). 4. Complete the wiring connections.
3. Installation Procedures Procedure 3.2. Installing the WiN7000 High Power Base Station on a Wall 1. Select a mounting location. 2. Place the mounting bracket on the wall and mark the location of the four mounting holes, two at the top and two at the bottom. 3. With a 5/16" drill bit suitable for the wall material, drill holes at the marked locations. 4. Insert the 5/16" dowels (Item 10) into the holes. 5.
3. Installation Procedures Figure 3.5.
3. Installation Procedures 3.4.6. 2.3GHz Band Cavity Filters Installation To comply with FCC limits, the unit must be connected to cavity filters (for full-power configuration only). Follow these steps to assemble the 2.3GHz cavity filters and connect them to the base station antennas. There are two types of cavity filters: one for A+B band, and one for C+D band. Figure 3.6. A+B Band Cavity Filter Figure 3.7. C+D Band Cavity Filter RuggedCom® RuggedMAX™ 22 Installation Guide Rev 1.
3. Installation Procedures The cavity filter mounting kit provides the following mounting options: • Pole mounting: Attach the filters to any pipe or pole with a diameter of 1.75" to 10". • Wall mounting: Attach the filters to any wall that can support the weight of the filters and mounting bracket. Procedure 3.3. Assembling and Connecting Cavity Filters 1. Position the cavity filters (Item 1 × 2) on the baseplate (Item 2). 2.
3. Installation Procedures Figure 3.9. C+D Band Cavity Filters Mounted on Baseplate 3. Position the adaptor plate (MT-120018) on the baseplate in the position shown in Figure 3.10, “Adaptor Plate Mounted on Baseplate”. 4. Secure the adaptor plate using Flat Washer (M5), Spring Washer (M5), and Hex Nut (M5) (Items 2, 3, and 4 × 4). RuggedCom® RuggedMAX™ 24 Installation Guide Rev 1.
3. Installation Procedures Figure 3.10. Adaptor Plate Mounted on Baseplate 5. Insert the adaptor bracket into the adaptor plate. 6. Secure the adaptor bracket with Set Screw (M5) as shown in Figure 3.11, “Adaptor Bracket Mounted to Adaptor Plate”. Figure 3.11. Adaptor Bracket Mounted to Adaptor Plate 7. Attach the wall mount bracket to the adaptor bracket. RuggedCom® RuggedMAX™ 25 Installation Guide Rev 1.
3. Installation Procedures 8. Secure the wall mount bracket with Flat Washer (M5), Spring Washer (M5), and Set Screw (M5) as shown in Figure 3.12, “Wall Mount Bracket Assembly”. Figure 3.12. Wall Mount Bracket Assembly For the wall mounting option, assembly of the cavity filter mounting bracket is now complete. Mount the assembly to the wall and complete the antenna connections described in Step 11. 9. For pole mounting, attach the pole mounting bracket to the wall mounting bracket as shown in Figure 3.
3. Installation Procedures Figure 3.13. Pole Mount Bracket Assembly 11. Connect the RF cables to the cavity filters and the base station. Connect cavity filter IN to the base station. Connect cavity filter OUT to the antenna. Figure 3.14. A+B Band Cavity Filter Antenna Connections RuggedCom® RuggedMAX™ 27 Installation Guide Rev 1.
3. Installation Procedures Figure 3.15. C+D Band Cavity Filter Antenna Connections RuggedCom® RuggedMAX™ 28 Installation Guide Rev 1.
3. Installation Procedures 3.5. Weatherproofing It is extremely important to weatherproof all outdoor cable connections. Weatherproofing the connections at the outdoor unit and antennas prevents corrosion, prevents water from interfering with the connection, and helps to keep the connection tight. Because cables also carry DC current, the need for proper weatherproofing cannot be overstated.
3. Installation Procedures 2. Tightly wrap the connector and the cable. Overlap the tape, without gaps, all the way along the connector. Continue wrapping the tape 25 mm (1") onto the cable. Figure 3.17. Wrapping the Cable with Rubber-splicing or Self-amalgamating Tape 3. For UV protection of the rubber splicing tape, wrap two layers of electrical tape on top of the rubber splicing tape. Figure 3.18. Wrapping the Connector with Electrical Tape 4.
3. Installation Procedures 3.6. Power Connections 3.6.1. Copper and SFA Type Base Station The power system can be supplied by RuggedCom (WiNPS) or by the operator. Connect the power system DC + ETH output to the supplied connector and cable. Connect the other end (open end) of the supplied cable to the WiN7000 High Power Base Station DC + ETH connector. The illustration below shows the physical connection between the WiN7000 High Power Base Station, the power system, and the AC power source. Figure 3.20.
3. Installation Procedures 3.6.2. SFD Type Base Station The power system is supplied by the operator. Connect the power system DC output to the supplied connector. Connect the other end (open end) of the supplied cable to the operator’s power system (according to the labelling on the cable and the tables below). Supplied Cable Power Supply Note -48VDC -48VDC GND +48VDC +48VDC/ GND “HOT Line” GND -48VDC/ GND Connect -48V and GND Table 3.4.
4. Setup 4. Setup The initial setup procedure consists of: • Configuring the computer’s network parameters and connecting to the WiN7000 High Power Base Station Web interface • Verifying IP connectivity 4.1. Connecting to the WiN7000 High Power Base Station Web Interface This section describes how to configure the network parameters in Microsoft Windows so you can connect a computer to the WiN7000 High Power Base Station.
4. Setup 6. Assign your computer the IP address 192.168.100.99 and the subnet 255.255.255.0. Figure 4.2. Microsoft Windows Internet Protocol (TCP/IP) Properties dialog box 7. On the Internet Protocol (TCP/IP) Properties dialog, click OK. On the Local Area Connection Properties dialog, click Close. 8. Launch your web browser and type http://192.168.100.100 in the address field. The Login window appears. Enter your user name and password and click Log In.
5. Troubleshooting 5. Troubleshooting 5.1. No IP connectivity If there is no IP connectivity between the WiN7000 High Power Base Station unit and the NMS, perform the following steps: 1. Connect the the computer and the WiN7000 High Power Base Station Console connector (serial connection), located on the unit’s bottom panel. 2. In the terminal, type showIPAddr and press Enter. The base station’s IP address will be displayed. 3. Ping the WiN7000 High Power Base Station unit address. 4.
Appendix A. Connector and Cable Pinouts Appendix A. Connector and Cable Pinouts A.1. Power and Ethernet Cable Pinouts The pinout of the power cable is shown below: Figure A.1. WiN7000 High Power Base Station Power Cable Pinout Pin Number Type A NC B NC C +TX Ethernet D - TX Ethernet E +RX Ethernet F - RX Ethernet G NC H NC J NC K 48VDC (RTN) L 48VDC (+) M Ethernet GND Table A.1.
Appendix A. Connector and Cable Pinouts A.2. Console Cable Pinouts In normal operation, the console connector should remain closed and should only be used by an authorized technician. The console connection is a 3-pin female connector, based on the RS-232 serial standard. The port provides a standard terminal connection through which a technician can configure and monitor the base station through its command line interface (CLI).
Appendix B. WiN7000 High Power Base Station Specifications Appendix B. WiN7000 High Power Base Station Specifications Radio and Modem: • Frequency, by Base Station model number: • WiN7013: 1350 MHz to 1400 MHz • WiN7023: 2305 MHz to 2320 MHz, 2345 MHz to 2360 MHz • WiN7025: 2496 MHz to 2690 MHz • WiN7035: 3400 MHz to 3600 MHz • WiN7037: 3600 MHz to 3720 MHz • IEEE802.16-2005 (16e OFDMA) • WiMAX Forum Wave 2 Profile • Time Division Duplex (TDD) • Channel Bandwidth (MHz) 3.
Appendix B.
Appendix B. WiN7000 High Power Base Station Specifications CE EMC: • EN 301 489-4 V1.3.1 • EN 301 489-1 V1.8.1 CE Safety: • EN 60950-1 • IEC 60950-1 • EN 60950-22 CE Radio: • EN 302 326-2 FCC: • 47CFR Part15, Part27, Part90 Subpart B. IC: • SRSP-301.7 Issue 2 (Industry Canada) RuggedCom® RuggedMAX™ 40 Installation Guide Rev 1.
Appendix C. List of Acronyms Appendix C. List of Acronyms Acronym Description ASN Access Service Network BST Base Station IP Internet Protocol LAN Local Area Network LOS Line-of-sight MIMO Multiple-Input, Multiple-Output NMS Network Management System NLOS Non-line-of-sight RF Radio Frequency WiMAX Worldwide Interoperability for Microwave Access RuggedMAX™ RuggedMAX WiMAX Product Family RuggedNMS™ RuggedMAX Network Management System Table C.1.
Appendix D. Warranty Appendix D. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact your customer service representative. Should this product require service, contact the factory at: RuggedCom Inc.
