Operating Instructions O P E R AT I N G I N S T R U C T I O N S RFH620 RFH620 Interrogator Radio Frequency Interrogator (13.
Software Versions Operating Instructions Radio Frequency RFH620 Interrogator Software Versions Software/Tool Function Version Interrogator RFH620 SICK firmware From v 1.00 Device Description RFH620 Device-specific software module for SOPAS-ET configuration software From v 1.00 SOPAS-ET Configuration software From v 2.
Operating Instructions Contents RFH620 Interrogator Table of contents 1 2 3 4 5 6 7 8 9 8013105/0000/2009-05-12 Figures and Tables............................................................................................................ 5 Abbreviations used ........................................................................................... 5 Tables................................................................................................................. 7 Figures ..............
Contents Operating Instructions Radio Frequency RFH620 Interrogator 10 Technical data................................................................................................................. 61 10.1 Interrogator´s data sheet RFH620. .............................................................. 61 10.2 Interrogator´s dimensional drawings RFH620............................................. 63 11 Appendix ...............................................................................................
Figures and Tables Operating Instructions Chapter RFH620 Interrogator Figures and Tables Abbreviations used AM Amplitude Modulation CAN Controlled Area Network.
Figures and Tables Chapter Operating Instructions Radio Frequency RFH620 Interrogator TCP/IP 6 Transmission Control Protocol/Internet Protocol TID Tag IDentifier UID Unique IDentification code © SICK AG · Division Auto Ident · Germany · All rights reserved 8013105/0000/2009-05-12
Operating Instructions Figures and Tables Chapter RFH620 Interrogator Tables Tab. 1-1: Tab. 2-1: Tab. 4-1: Tab. 4-2: Tab. 4-3: Tab. 4-4: Tab. 4-5: Tab. 4-6: Tab. 6-1: Tab. 6-2: Tab. 6-3: Tab. 6-4: Tab. 6-5: Tab. 6-6: Tab. 6-7: Tab. 6-8: Tab. 6-9: Tab. 6-10: Tab. 6-11: Tab. 6-12: Tab. 7-1: Tab. 7-2: Tab. 10-1: Tab. 11-1: 8013105/0000/2009-05-12 Target group of this document ...........................................................................
Chapter Figures and Tables Operating Instructions Radio Frequency RFH620 Interrogator Figures Fig. 3-1: Fig. 3-2: Fig. 3-3: Fig. 4-1: Fig. 4-2: Fig. 4-3: Fig. 4-4: Fig. 4-5: Fig. 4-6: Fig. 5-1: Fig. 6-1: Fig. 6-2: Fig. 6-3: Fig. 6-4: Fig. 6-5: Fig. 6-6: Fig. 7-1: Fig. 10-1: Fig. 10-2: Fig. 11-1: Fig. 11-2: 8 Register tab Quickstart .................................................................................... 16 Advanced settings on the Transponder Communication register tab ..........
Operating Instructions Notes on this document Chapter 1 RFH620 Interrogator 1 Notes on this document 1.1 Purpose of this document This document provides instructions for technical staff on the installation and operation of the radio frequency interrogator of series RFH620 in the following versions: • With the cable and connector (standard version) • With connector unit (Ethernet version) A summary of all device versions is shown in chapter 4.1 Device versions, page 19.
Notes on this document Chapter 1 Operating Instructions Radio Frequency RFH620 Interrogator 1.4 Used symbols To gain easier access, some information in this documentation is emphasised as follows: Notice! Notice indicates a potential risk of damage or impair on the functionality of the interrogator or other devices. > Carefully read and follow the notice details! Warning notice! A warning notice indicates real or potential danger. This should protect you against accidents.
Operating Instructions For your safety Chapter 2 RFH620 Interrogator 2 For your safety This chapter deals with your safety and that of the system operator. > Read this chapter carefully before using the interrogator. 2.1 Authorised users For correct and safe functioning, the interrogator must be installed, operated and maintained by sufficiently qualified staff. Important Repairs to the interrogator should only be carried out by qualified and authorised SICK AG service staff.
For your safety Chapter 2 Operating Instructions Radio Frequency RFH620 Interrogator 2.2 Intended use The interrogator RFH620 is an ISO/IEC-15693 compatible transponder printer/reader unit for the close-up range (operating range of up to 16 cm), e. g., in a conveyor system. The intended use of the interrogator results from the following description of the function: Important • The interrogator is installed in a holder in a reading station.
Operating Instructions For your safety Chapter 2 RFH620 Interrogator 2.3 > General safety precautions and protection measures Read the general safety precautions thoroughly and observe them during all operations on the interrogator. Also observe the warning notices in each chapter of this document before the standard operating procedures. Electrical installation work Risk of injuries due to electrical current! The optional power supply module CMP400/CMP490 is connected to the power supply (100 ...
Chapter 2 For your safety Operating Instructions Radio Frequency RFH620 Interrogator 2.4 Quick stop and quick restart The interrogator can be switched on or off using the main switch for connection modules CDB620 or CDM420 respectively. 2.4.1 > Switching off the interrogator Switch off the power supply to the interrogator (via the connection module) - or Unplug the 15-pole D-Sub-HD connector of the interrogator´s connection cable from the connection module.
Quick-Start Operating Instructions Chapter 3 RFH620 Interrogator 3 Quick-Start 3.1 Preparing the interrogator for the quick start The interrogator can be operated quickly and easily using the supplied SOPAS-ET configuration software.
Chapter 3 Quick-Start Operating Instructions Radio Frequency RFH620 Interrogator 3.3 Performing the reading Note An inventory of all transponders within the reading range of the interrogator is determined via the register tab QUICKSTART of the SOPAS-ET configuration software: PROJECT TREE, RFH620, register tab QUICKSTART Fig. 3-1: Register tab Quickstart Determining the transponder inventory 1. Ensure that the relevant transponder types on the register tab TAG PROZESSING are activated. Fig.
Operating Instructions Quick-Start Chapter 3 RFH620 Interrogator Optimising the reading conditions If no transponder is displayed or if you wish to increase the RSSI value, the reading can be repeated by taking the following measures: 1. Correct or optimise the parameter values, where necessary, via the SOPAS-ET configuration software. 2. In order to optimise the RSSI value, reduce the distance between the interrogator and the transponder.
Chapter 3 Quick-Start Operating Instructions Radio Frequency RFH620 Interrogator 18 © SICK AG · Division Auto Ident · Germany · All rights reserved 8013105/0000/2009-05-12
Operating Instructions Product description Chapter 4 RFH620 Interrogator 4 Product description This chapter describes the design, the features and the functions of the interrogator RFH620. > For installation, electrical installation and start-up assistance as well as for the application-specific configuration of the interrogator using the SOPAS-ET configuration software, please read this chapter prior to carrying out any of the tasks. 4.
Product description Chapter 4 Operating Instructions Radio Frequency RFH620 Interrogator 4.2.1 1 2 3 4 5 Blind hole thread M6 for fastening Cover for Micro-SD card slot Type plate 6 7 8 Cable with plug Button for function selection/activation Micro SD memory card (optional) LEDs for status indicator Antenna Fig.
Operating Instructions Product description Chapter 4 RFH620 Interrogator 4.2.2 1 2 3 4 5 Device view RFH620 Ethernet version Blind hole thread M6 for fastening Cover for Micro-SD card slot Type plate LEDs for status indicator Antenna Fig.
Product description Chapter 4 Operating Instructions Radio Frequency RFH620 Interrogator 4.
Operating Instructions Product description Chapter 4 RFH620 Interrogator Customer value • • • • • • Reliable identification Effective safe investment Easy integration High functionality Maintenance-free Compatible SICK connection technology User safety and convenience • • • • • • • • Robust, compact metal housing, CE mark, FCC authorisation Automatic self-test on system start-up Diagnosis tools for system setup and system (remote) monitoring Configurable reading data display in two reading result f
Chapter 4 Product description Operating Instructions Radio Frequency RFH620 Interrogator 4.6 Functions of the interrogator In order to control the read operation, external sensors deliver information via the reading pulse. The reading results are output to the interrogator´s data interfaces and are forwarded to a host/PC. Fig. 4-3: Standard version: Electric connections to the interrogator with connection cable Fig.
Operating Instructions Product description Chapter 4 RFH620 Interrogator Fig. 4-5: Ethernet version: Electrical connections to the interrogator with plug connector unit The detailed wiring of the interrogator and the connections to the host/PC and to the external sensors is described in chapter 6 Electrical installation, page 35.
Product description Chapter 4 Operating Instructions Radio Frequency RFH620 Interrogator Function Description Configuration with SOPAS-ET Data processing The output time in the reading process, with regard to the reading pulse start, can be configured using the SOPAS-ET configuration software.
Operating Instructions Product description Chapter 4 RFH620 Interrogator 4.7 Control elements and indicators 4.7.1 User interface The interrogator is configured application-specifically using the SOPAS-ET configuration software (see chapter 7.1 Overview of the start-up procedure, page 49). For this purpose, the software runs on a PC, which must be connected to one of the two data interfaces (aux interface: Ethernet or RS-232, host interface: RS-232/RS-422/485 or Ethernet) of the interrogator.
Chapter 4 Product description Operating Instructions Radio Frequency RFH620 Interrogator 4.7.3 Buttons on the interrogator's housing There are two yellow buttons on the interrogator´s housing in the LED area (see chapter 4.2.1 Device view RFH620 (standard version), page 20). You can call up predefined functions via these buttons. After changing to the button operating mode, you can select any one function by repeatedly pressing the step button (b) respectively.
Operating Instructions Product description Chapter 4 RFH620 Interrogator Further behaviour of the interrogator when operated by buttons • Changing into button operating mode is only possible if no other user is logged onto the interrogator for changing the parameters via the SOPAS-ET configuration software. If this is the case, however, the beeper gives a descending melody when trying to change into the button operating mode. Furthermore, the interrogator remains in reading operation.
Chapter 4 Product description Operating Instructions Radio Frequency RFH620 Interrogator 30 © SICK AG · Division Auto Ident · Germany · All rights reserved 8013105/0000/2009-05-12
Operating Instructions Installation Chapter 5 RFH620 Interrogator 5 Installation 5.1 Overview of installation sequence This chapter describes the installation sequences for the interrogator and its external components.
Installation Chapter 5 Operating Instructions Radio Frequency RFH620 Interrogator 5.2.3 Mounting device The interrogator is fixed using two blind hole taps (M6), which are located on each narrow side of the device (see chapter 10.2 Interrogator´s dimensional drawings RFH620., page 63) respectively . The interrogator is mounted using the SICK fastening bracket no. 2048551. The construction of the angle supports e. g. varied mounting options and the alignment of the interrogator in two axes. Fig.
Operating Instructions Installation Chapter 5 RFH620 Interrogator 5.3 Installation location The following aspects are relevant for the selection of the installation location: • Reading distance to the transponder • Angle alignment of the interrogator Furthermore, the distance between the interrogator and the host computer and the distance to the connection module has to be taken into account (see chapter 6.2 Electrical installation preparations, page 35 and chapter 5.5.
Chapter 5 Installation Operating Instructions Radio Frequency RFH620 Interrogator 5.5.2 Installing the external reading pulse sensor If the interrogator is triggered by an external reading pulse sensor (photoelectric reflex switch), the sensor has to be installed close to the interrogator. Important The SICK catalogue "SENSICK Sensors for Automation" (order no.
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator 6 Electrical installation 6.1 Important Overview of installation sequence Electrical installation must be performed by qualified staff only.
Electrical installation Chapter 6 Operating Instructions Radio Frequency RFH620 Interrogator Important 6.3 Electric connections and cables 6.3.1 Electric connections to the interrogator Prerequisites for enclosure rating IP 67: • The cover of the memory card (optional) has to be installed and screwed together tightly. Width across flats WAF 2.5. • The connectors are to be firmly screwed to the electric connections of the Ethernet version in use.
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator 6.3.2 Interrogator´s connections to the cable and connector (standard version) 6 1 11 15 Pin Signal Function 1 10 ... 30 V DC Supply voltage 2 RxD (Aux) Aux interface (receiver) 3 TxD (Aux) Aux interface (sender) 4 Sensor 2 Digital switching input (adjustable function, e. g.
Electrical installation Chapter 6 Operating Instructions Radio Frequency RFH620 Interrogator 6.3.3 Pin Signal Function 1 TD+ Transmitter+ 2 RD+ Receiver+ 3 TD– Transmitter– 4 RD– Receiver– – – Shield Tab. 6-4: 38 Ethernet version: Pin assignment to the 4-pole M12 socket Pin Signal Function 1 GND Ground 2 10 ...
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator 6.4 Important Performing electrical installation To ensure secure fastening of the connected connectors and adherence to the enclosure rating, the knurled nuts/coupling rings of the M12 connectors have to be tightened or the cable connectors have to be secured. 1. Connect or release current linkages only under de-energised conditions. 2.
Chapter 6 Electrical installation Operating Instructions Radio Frequency RFH620 Interrogator Connecting the supply voltage When wiring the interrogator using connection module CDB620 or CDM420, the interrogator's data and function interfaces are contacted to the connection module together with the power supply. 1. Ensure that the connection module's supply voltage has been switched off. 2.
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator Pin assignment for the serial auxiliary data interface on the 15-pole D-Sub-HD plug: • RxD = Pin 2 • TxD = Pin 3 • GND = Pin 5 Damage to the interface module! Incorrect wiring of the serial data interfaces can damage electronic components in the interrogator. > Observe information about wiring the serial data interface. > Check the wiring carefully before switching on the interrogator. 1.
Electrical installation Chapter 6 Operating Instructions Radio Frequency RFH620 Interrogator 6.4.4 Wiring the Ethernet interface Aux and host interface communication can also be executed in parallel via the Ethernet interface. Fig. 6-3: Important Function of the Ethernet interface The Ethernet interface of the interrogator has an auto MDIX function. This automatically sets the speed and any cross connection that is required. 6.4.
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator The "sensor 2" switching input has the following functions, among others: Trigger source for • Reading pulse generator for reading pulse end Fig. 6-5: Important Wiring "sensor 2" switching input on the 15-pole D-Sub-HD plug The ratings for "sensor 1" and "sensor 2" are identical. Switching behaviour Power fed to the input opens the internal reading gate of the interrogator. (Default setting: active high, debouncing: max.
Electrical installation Chapter 6 Operating Instructions Radio Frequency RFH620 Interrogator 6.4.6 Wiring switching outputs The two switching outputs "result 1" and "result 2" can be allocated various functions for outputting the result status independent of each other. If the assigned result occurs in the reading process, the corresponding switching output at the end of the reading pulse is live for the selected impulse duration.
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator 6.5 Pin assignment and wire colours of the assembled cables 6.5.1 Pin assignment of the assembled cables Cable no. 6034414, 6029630, 6034415, 6030928 (Ethernet version) Pin (4-pole) Signal Function Pin (6-pole) 1 TD+ Transmitter+ 1 3 TD– Transmitter– 2 2 RD+ Receiver+ 3 – – 4 – – 5 4 RD– Receiver– 6 – – Shield – Tab.
Chapter 6 Electrical installation Operating Instructions Radio Frequency RFH620 Interrogator 6.5.2 Pin assignment and wire colours of the assembled cables with an open end Cable no. 6034605 (Ethernet version) Pin (12-pole) Signal Function Wire colour 1 GND Ground brown 2 10 ...
Operating Instructions Electrical installation Chapter 6 RFH620 Interrogator Cable no. 6034418 (Standard version) Pin (15-pole) Signal Function Wire colour 1 10 ... 30 V DC Supply voltage red 2 RxD (Aux) Aux interface (receiver) violet 3 TxD (Aux) Aux interface (sender) yellow 4 Sensor 2 Digital switching input (adjustable function, e. g.
Chapter 6 Electrical installation Operating Instructions Radio Frequency RFH620 Interrogator 48 © SICK AG · Division Auto Ident · Germany · All rights reserved 8013105/0000/2009-05-12
Operating Instructions Commissioning and configuration Chapter 7 RFH620 Interrogator 7 Commissioning and configuration Commissioning, adjustments as well as configuration and diagnosis are carried out with the SOPAS-ET configuration software. Among other things, two buttons on the device offer the possibility to call up a simple reading rate diagnosis (see chapter 4.7.3 Buttons on the interrogator's housing, page 28). 7.
Commissioning and configuration Chapter 7 Operating Instructions Radio Frequency RFH620 Interrogator 7.2.3 1. Start the PC and insert the installation CD. 2. If installation does not start automatically, call setup.exe on the CD. 3. Follow the operating instructions to conclude installation. 7.2.
Commissioning and configuration Operating Instructions Chapter 7 RFH620 Interrogator 7.3.3 TIP Configuring the Ethernet connection To establish a connection quickly and easily via Ethernet, the SOPAS-ET configuration software has a CONNECTION WIZARD in the menu TOOLS. Manual configuration: 1. In the dialog window NETWORK SCAN ASSISTANT under INTERNET PROTOCOL/IP COMMUNICATION, select the check box for ENABLE IP COMMUNICATION. 2. Click on the button ADD. 3.
Chapter 7 Commissioning and configuration Operating Instructions Radio Frequency RFH620 Interrogator 7.4 Initial commissioning The SOPAS-ET configuration software adjusts the interrogator to the reading conditions on site. Starting point for this is the factory default setting which can be adjusted to optimise the interrogator.
Operating Instructions Commissioning and configuration Chapter 7 RFH620 Interrogator 7.4.2 Configuring the interrogator All configurable parameters for the interrogator are grouped into a device description (jar file) for the SOPAS-ET configuration software. The device description's project tree acts as a guideline for the configuration. The function of each respective parameter is explained in a context-sensitive manner in an online help (F1 key).
Commissioning and configuration Chapter 7 Operating Instructions Radio Frequency RFH620 Interrogator 7.4.4 Save, display and print the current parameter set When archiving a parameter set, it is recommended to not only save the project file on the PC but also to print out the contents of the file. 1. In order to save the current parameter set, select the menu item SAVE AS in the menu bar under PROJECT. 2. Enter a file name in the dialog window and confirm it by clicking on SAVE.
Operating Instructions Commissioning and configuration Chapter 7 RFH620 Interrogator 7.5 Default setting The values of the default setting are permanently saved in the interrogator (ROM) and in the database of the SOPAS-ET configuration software in the device-specific jar file (see chapter 7.4 Initial commissioning, page 52). A PC is not required to start up the interrogator with the default setting. 7.5.
Chapter 7 Commissioning and configuration Operating Instructions Radio Frequency RFH620 Interrogator 56 © SICK AG · Division Auto Ident · Germany · All rights reserved 8013105/0000/2009-05-12
Operating Instructions Maintenance Chapter 8 RFH620 Interrogator 8 Maintenance 8.1 Maintenance during operation It RFH620 operates maintenance-free in all variants. Important Do not open the interrogator's housing. If the device is opened, the SICK AG warranty shall not apply. 8.2 Cleaning the housing > Use a soft cloth to free the housing of dust. > If necessary, also clean the LEDs on the housing. 8.
Chapter 8 Maintenance Operating Instructions Radio Frequency RFH620 Interrogator 8.4.2 Replacing the interrogator 1. Align and install the new or repaired interrogator (see chapter 5 Installation, page 31). In the process, observe any marks made previously on the holder or the environment (chapter 8.4.1 Dismantling the interrogator, page 57). 2. Re-connect connection cables to the interrogator (see chapter 6 Electrical installation, page 35). 3. Switch the power supply to the interrogator back on.
Operating Instructions Troubleshooting Chapter 9 RFH620 Interrogator 9 Troubleshooting This chapter describes how errors in the interrogator can be recognised and eliminated. 9.1 Overview of errors and malfunctions which could occur 9.1.1 Error during the installation • The interrogator has been unsuitably aligned to objects with transponders (e. g. a shield) • Reading pulse sensor has been positioned incorrectly (e.g. internal reading gate is opened too late or shut too early) 9.1.
Troubleshooting Chapter 9 Operating Instructions Radio Frequency RFH620 Interrogator 9.3 Important Status protocol The status protocol remains even after switching the interrogator off and on again. The interrogator differentiates between four types of error: • Information • Warning • Error • Fatal error The interrogator only saves the last five entries for each of the error types. 9.3.
Operating Instructions Technical data Chapter 10 RFH620 Interrogator 10 Technical data 10.1 Interrogator´s data sheet RFH620. Type RFH620-1000001 Wave band (Carrier frequency) 13.56 MHz (13.553 ... 13.567 MHz) HF transmitter power 200 mW Transponder type RFH620-1001201 ISO/IEC 15693 (18000-3M1) MTTF 20,000 h Cruising range Up to 16 cm (depending on the size of the transponder) Useable antenna surface area 125 x 75 mm2 (4.92 x 2.
Technical data Chapter 10 Operating Instructions Radio Frequency RFH620 Interrogator Type RFH620-1000001 RFH620-1001201 Wireless authorisation According to EN 300330 (2006-04) FCC version: according to FCC part 15 Vibration/shock test According to EN 60068-2-6 (1995) / according to EN 60068-2-27 (1993) Weight 520 g (18.34 oz) with connecting cable Ambient operating/ storage temperature –25 ... +60 °C (-13 ... 140 °F)/–25 ... +70 °C (-13 ... 158 °F) Max. rel.
Operating Instructions Technical data Chapter 10 RFH620 Interrogator Fig. 10-1: 10.2 Interrogator´s dimensional drawings RFH620. 10.2.
Chapter 10 Technical data Operating Instructions Radio Frequency RFH620 Interrogator 10.2.2 Fig.
Operating Instructions Appendix Chapter 11 RFH620 Interrogator 11 Appendix 11.1 Overview of the Appendixes The appendix contains the following additional information: • Configuration with command strings • Dimensional drawings of the accessories • Supplementary documentation (overview) • Copy of EC Declaration of Conformity 11.
Chapter 11 Appendix Operating Instructions Radio Frequency RFH620 Interrogator 11.3 Dimensional drawing accessories 11.3.1 Dimensional drawing fixing bracket no. 2048551 Included to fix the interrogator to the bracket: 2 x cylinder head screws M6 x 8 mm (0.31 in), with hexagon socket, self-locking Fig. 11-1: 66 Dimensions of the fixing bracket no.
Operating Instructions Appendix Chapter 11 RFH620 Interrogator 11.4 Supplementary documentation Order no. Title Language Contents 8013102 Product information "Radio frequency interrogator RFH620" English Information on the interrogator and overview of in-stock installation accessories, connection modules, cables and connectors, transponder as well as memory media.
Chapter 11 Appendix Operating Instructions Radio Frequency RFH620 Interrogator 11.5 EC Declaration of Conformity The figure shows a scaled down version of the EC Declaration of Conformity (page 1) for the interrogator RFH620. > The complete EC Declaration of Conformity and the list of device versions and the standards met can be requested from SICK AG. Fig.
Operating Instructions Appendix Chapter 11 RFH620 Interrogator 11.6 FCC authorisation The documentation for FCC authorisation is not available for the market launch of RFH620 in May 2009. More information on request.
8013105/0000/2009-05-12 · DWF
