Installation Instructions PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures This document provides instructions for the installation of PowerFlex® 700S and 700H frames 10…14, IP00, NEMA/UL Type Open power structures in a customer supplied enclosure(s).
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures General Precautions ATTENTION: To avoid an electric shock hazard, ensure that all power has been removed before proceeding. In addition, before servicing, verify that the voltage on the bus capacitors has discharged. Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Required Steps Installing the power structure(s) in an enclosure involves the following major steps: 1. Select and prepare the enclosure(s) 2. Install the AC choke(s) - AC input drives only 3. Install and ground the power structure(s) 4. Connect the internal power cables 5. Install the control frame 6. Connect the control wiring 7. Install the du/dt filter(s) - frame 14 drives only (if ordered) 8.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Power Structure Weights and Lifting Instructions Use the weights listed in the tables below and the Lifting Instructions on page 8 when lifting the power structures. ATTENTION: To guard against possible personal injury and/or equipment damage... • Remove any wiring access covers at the top of the drive. • Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Lifting Instructions A All Size Drives B All Size Drives B Frame 14 Drives Only AC Choke du/dt Filters Important: Frame 10…12 power structures can temporarily rest on the cooling fan assembly, but shocks and non-vertical forces may cause damage to the fans. C Frame 10, 11 and 12 Size Drives C Frame 13 and 14 Size Drives Frame 10 shown D Frame 10, 11 and 12 Size Drives D Frame 13 and 14 Size Drives Max.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Enclosure Requirements The following enclosure specifications must be met for proper installation. Table 6 - Frames 10…12 Specification Frame 10 Width Depth 600 mm (23.6 in.) Minimum 800 mm (31.5 in.) Minimum 1200 mm (47.2 in.) Minimum Minimum 600 mm (23.6 in.) or a minimum of 490 mm (19.3 in.) if the control frame is installed in a position other than the front of the power structure. Minimum 1800 mm (70.9 in.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Frame 10…12 Component/Enclosure Configurations The figures below are examples of typical installations based on the number of components installed for a Frame 10…12 drive. B AC Choke A NFE Converter(s) and Inverter(s) Figure 1 - Frame 10…12 Enclosure Configuration Examples Frame 10 Frame 11 600 (23.6) 800 (31.5) 600 (23.6) 600 (23.6) A A A A DANGER DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Frame 13 and 14 Component/Enclosure Configurations Frame 13 and 14 power structures are comprised of multiple NFE converters, inverters, AC chokes and du/dt filters (frame 14 only). Therefore several enclosures are required for proper installation. The figures below are examples of typical installations based on the number of components installed for a drive.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 4 - Frame 14 with Three NFE Converters 800 (31.5) 800 (31.5) A A A B B B C 800 (31.5) C C C D Dimensions are in mm and (in.). C C D Figure 5 - Frame 14 with Four NFE Converters 600 (23.6) A 800 (31.5) C A 800 (31.5) C C D B B C 600 (23.6) C C D A Dimensions are in mm and (in.). A B B Figure 6 - Frame 14 with Six NFE Converters 800 (31.5) 12 800 (31.5) A A A B B B C C C D 800 (31.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Airflow and Ventilation Requirements ATTENTION: To guard against equipment damage caused by excessive heat, proper airflow must be available at all times. Refer to the guidelines below. During drive operation, air is circulated by fans at the bottom of the power structure. If the structure is placed in the upper portion of the enclosure, the fan will be in the middle portion of the enclosure.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Ventilation The ventilation openings must fulfill the requirements set by the selected IP class. The examples in this manual apply to protection class IP21. Table 9 contains the minimum required air opening dimensions. Refer to Figure 7 for the location of the openings as indicated in the table below. Table 9 - IP21 Ventilation Opening Minimum Requirements Area for cool air intake Enclosure Width(1) 600 mm (23.6 in.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Directing the Internal Airflow Cooling air must enter the enclosure through the ventilation openings on the door and be exhausted out the top of the enclosure. To direct the hot air from the power structure to the outlet at the top of the enclosure and prevent it from circulating back to the fan, use either of the following arrangements: 1 Install a closed air duct from the power structure to the outlet on top of the enclosure.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Heat Dissipation The efficiency of the frequency converter is a function of switching frequency, operating frequency and load. Based on this information, heat dissipation can be calculated at a certain operating point. For most cases the following general formula based on frequency converter load can be used to estimate the heat dissipation of the power structure: Ploss (kW) = Pmot (kW) x 0.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures AC Choke Installation For Frame 10…12 drives, the recommended location for the AC choke(s) is at the bottom of the enclosure, as close to the rear wall as possible. For frame 13 and 14 drives, the recommended location for the AC chokes is at the bottom of the same enclosure as the NFE converters, also as close to the rear wall as possible. If a fuse switch will be installed, choke placement may vary to accommodate the switch.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Power Structure Installation Preparing the Enclosure Frames 10…12 To facilitate ease of service, it is recommended that the power structure be mounted on support rails. Fasten the rails to the sides of the enclosure at distances “F” (from the top) and “G” (from the bottom) shown in Figure 11 (below). Leave a space (“A”) between the structure and side walls for internal cooling air flow.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Frames 13 and 14 To facilitate ease of service, it is recommended that the power structure be mounted on support rails. Fasten the rails to the sides of the enclosure at distances “B” (from the top) and “C” (from the bottom) shown in Figure 11. Leave a space (“A”) between the power structure and top of the enclosure for internal cooling air flow. Space between the enclosures is not required.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Mounting the Power Structure(s) ATTENTION: To guard against personal injury and/or equipment damage, ensure that the enclosure is properly supported to prevent tipping. Frames 10…12 IMPORTANT If the space around the power structure is limited, route the internal power cables along the wall and secure them in brackets before mounting the power structure.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Internal Power Wiring When cables are used for power wiring, they must be copper and rated at 90° C (194° F). For frames 13 and 14 drives, power connections between the AC choke and the NFE converters are typically made using busbars, however, copper cables may be used. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 14 - Frame 10…12 Cable Routing Example (Frame 10 Shown) Front Side L1, L2, L3 DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Frames 13 and 14 Power connections between the NFE converter and inverter power structures must be made using busbars. IMPORTANT Busbar alignment should be vertical to allow the maximum flow of cooling air through the enclosure. IMPORTANT The DC bus requires user supplied fusing. See Fusing and Circuit Breakers on page 24 for details.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Electronic Motor Overload Protection PowerFlex 700H and PowerFlex 700S drives provide Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272. Short Circuit Current Rating Maximum short circuit current rating: 200,000 Amps symmetrical.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Control Frame Installation The control frame, which contains the main control and option boards (if ordered) in an enclosure and space for a programming terminal and communications modules, is delivered separate from the power structure and can be installed on a sidewall or the enclosure frame.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 18 - Control Frame Mounting Restrictions Important: Do Not install control frame in shaded areas shown here when shaded areas contain the AC input and motor output terminals. Frame 10 and 12 Frame 11 Cat No. 1234567890-* 1234567890-* FIELD INSTALLED OPTIONS: DANGER DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures PowerFlex 700H Control Connections Note: For PowerFlex 700S control connections, see PowerFlex 700S Control Connections on page 40. IMPORTANT It may be necessary to disconnect the control connections during drive installation and then re-connect according to the instructions in 700H Control Connections on page 36.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures 700H Control Connections 1. To access the ASIC board(s), remove the front protective cover(s) from the power structure(s) as shown below. Frames 10…12 (Frame 10 shown) Frames 13 and 14 Protective Covers 2. Connect the 24V power supply cable between connector X10 on the ASIC board and connector X2 on the Fiber Optic Adapter or Star Coupler board on the back of the 700H control board.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 24 - PowerFlex 700H Star Coupler Board Termination Points (Frames 12 and 14) H8 H7 H6 H5 H4 H3 H2 H1 X2 H18 H17 H16 H15 H14 H13 H12 H11 Fiber Optic Connectors Fiber Optic Connectors H23 H22 H21 4. Secure the cable bundle using cable ties as necessary to guard against cable damage. 5. For Frames 10…12, replace the protective covers on the drive and continue with Output Power Wiring on page 49.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures PowerFlex 700S Control Connections Note: For PowerFlex 700H control connections, see PowerFlex 700H Control Connections on page 34. IMPORTANT It may be necessary to disconnect the control connections during drive installation and then re-connect according to the instructions in 700S Control Connections on page 42.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures 700S Control Connections 1. To access the ASIC board(s), remove the front protective cover(s) from the power structure(s) as shown below. Frames 10…12 (Frame 10 shown) Frames 13 and 14 Protective Covers 2. Connect the 24V power supply cable and the fiber optic cables between the Voltage Feedback Board and the Common Mode Filter and Fiber Optic Interface or Fiber Optic Star Interface boards.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 31 - PowerFlex 700S Fiber Optic Star Interface Board Termination Points (Frames 12 and 14) J28 J13 J14 J12 J11 J10 J9 J8 J7 J6 J27 J24 J25 J23 J22 J21 J20 J19 J5 3. Connect each fiber optic cable between the respective connectors on the ASIC board(s) and the Fiber Optic Interface or Fiber Optic Star Interface board.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 32 - ASIC Board and ASIC Feedback Board Termination Points Fiber Optic Connectors ASIC Board X5 X4 X3 ASIC Feedback Board (Frames 12 and 14 Only) H13 H12 H11 H10 H9 H8 H900 H901 X10 X900 H902 H903 Fiber Optic Connectors X2 H7 H6 H5 H4 H3 H2 H1 X15 X9 4. Secure the cable bundle(s) as necessary to guard against cable damage. 5.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Frames 13 and 14 NFE Converter to Inverter Connections Frame 13 and 14 drives contain a set of cables used to link the NFE converters and inverter units. Simply insert the cables into the appropriate connectors as shown in figures 33 and 34 below. IMPORTANT When you have completed these connections, replace the protective covers on the drive.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures du/dt Filter Installation Frame 14 drives can be ordered with or without du/dt filters. The du/dt filter limits the rate of change of output voltage and the rate of change in the IGBT or output transistor switching event. Refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for minimum inductance on installations where du/dt filters are not installed.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Output Power Wiring Frame 12 and 14 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. IMPORTANT Parallel wiring must have the same cable dimensions, type and routing. Nonsymmetrical wiring may cause unequal loading between the converters and reduce the drive’s ability to deliver current to the motor.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Output Power Terminal Locations Refer to the figures below for the location of the output power terminals. Figure 37 - Frames 10 and 12 Power Structure #1 Frame 10 and 12 Drives L2 L1 Power Structure #2 Frame 12 Drives Only L3 L2 L1 L3 DCDC+ DCDC+ Cat No. 1234567890-* 1234567890-* FIELD INSTALLED OPTIONS: DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 38 - Frame 11 L2 L1 L1 L3 L3 L2 Note: 600V AC input, 460A and 502A frame 11 drives only have one set of Input Power Terminals.
PowerFlex 700S and 700H Frames 10...
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Component Dimensions Figure 40 - Frame 10 and 12 Power Structures 30 (1.2) 455 (17.9) 12 (0.47) x 23 (0.91) 500 (19.7) 425 (16.7) 40 (1.6) 50 (2.0) 102 (4.0) 57 (2.2) 17 (0.67) 850 (33.5) 879 (34.6) 1120 (44.1) DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING 12 (0.47) Dia. 2 Places 325 (12.8) Dimensions are in mm and (in.).
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 41 - Frame 11 Power Structure 709 (30.0) 468 (18.4) 225 (8.9) 225 (8.9) 67 (2.6) 12 (0.47) Dia. 13 (0.51) Dia. 1130 (44.5) 850 (33.5) 1155 (45.5) DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING 13 (0.51) Dia. 12 (0.47) Dia. 45 (1.8) 100 (3.9) 225 (8.9) 225 (8.9) Dimensions are in mm and (in.).
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 42 - Two NFE Converters - Frames 13 and 14 317.3 (12.5) 77 (3.0) 24.5 (1.0) 85 (3.4) 154 (6.1) 190 (7.5) 49 (2.0) 1050 (41.3) 1009 (40.0) 994 (39.1) 997 (39.3) 1012.5 (40.0) 1049 (41.3) 373 (14.7) 28 (1.1) 25 (1.0) 361 (14.2) 239 (9.4) 117.5 (4.6) 14 (0.6) 450 (17.7) 40 (1.6) 65 (2.6) 22 (0.9) 65 (2.6) 75 (3.0) 381 (15.0) 18.5 (0.7) Ø 13 (0.5) 9 Places 20 (0.8) 383 (15.1) 156 (6.1) 65 (2.6) 65 (2.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 43 - Three NFE Converters - Frames 13 and 14 317.3 (12.5) 85 (3.4) 27 (1.1) 232 (9.1) Center-Center Typical 147 (5.8) 190 (7.5) 42 (1.7) 1050 (41.3) 1009 (40.0) 994 (39.1) 997 (39.3) 1012.5 (40.0) 373 (14.7) A 26.5 (1.0) 25 (1.0) 361 (14.2) 677 (26.7) 19.5 (0.8) 232 (9.1) 232 (9.1) 65 (2.6) 381 (15.0) 18.5 (0.7) 20 (0.8) 156 (6.1) Dimensions are in mm and (in.). 56 75 (3.0) 40 (1.6) 65 (2.6) 382 (15.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 44 - Three Inverters - Frames 13 and 14 Ø 10 (0.4) Mounting Holes in Module Carrier 6 Places 12.5 (0.5) Typical 486.8 (19.2) 15 (0.6) Typical 85 (3.4) 147 (5.8) Ø 20 (0.8) 6 Places 232 (9.1) C-C Typical Detail A Ø 8.5 (0.3) 2 Places Ø 18 (0.7) 2 Places Ø 18 (0.7) 2 Places See Detail A 128 (5.4) 1009 (39.7) 197.5 (7.8) 994 (39.1) 373 (14.7) A 26.5 (1.0) 708 (27.9) 677 (26.7) 15.5 (0.6) 40 (1.6) 1032 (40.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 45 - AC Chokes C H A P B G F I L K M Choke Catalog Number CHK0261 CHK0400 CHK0520 CHK0650 58 Dimensions - mm (in.) A B C D E1 E2 354 (13.9) 350 (13.8) 497 (19.6) 497 (19.6) 150 (5.9) 150 (5.9) 200 (7.9) 200 (7.9) 275 (10.8) 275 (10.8) – 357 (14.1) 421 (16.6) 446 (17.6) 496 (19.5) 230 (9.1) 262 (10.3) 244 (9.6) 244 (9.6) 108 (4.3) 140 (5.5) 145 (5.7) 145 (5.7) F 288 (11.3) 354 (13.9) 351 (13.8) 400 401 (15.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 46 - 1200 Amp du/dt Filters Detail A 233 (9.2) 77 (3.0) See Detail A 26 (1.02) 42.5 (1.7) 140 (5.5) 140 (5.5) Ø 14 (0.6) 12 Places 17 (0.67) 17 (0.67) 26 (1.02) 500 (19.7) Dimensions are in mm and (in.). 280 (11.0) 90 (3.5) 204 (8.0) 350 (13.8) 420 (16.5) 35 (1.4) Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013 14.5 (0.6) Ø 11 x 15L (0.4 x 0.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 47 - PowerFlex 700H Control Unit (Removed from Control Frame) Frames 10, 11 and 13 59 (2.3) 16 (0.6) 8.5 (0.3) Fiber Adapter Board 328 (12.9) 300 (11.8) Rear 64 (2.5) 146 (5.7) Side Front Frames 12 and 14 Star Coupler Board Rear Side Dimensions are in mm and (in.).
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 48 - PowerFlex 700S Control Cassette (Removed from Control Frame) 65.0 (2.6) 156 (6.1) 311 (12.2) 326 (12.8) 290 (11.4) 305 (12.0) 285 (11.2) Dimensions are in mm and (in.).
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 49 - Control Frame - 535 mm (21.1 in.) Wide 535 (21.1) 90 (3.5) 122 (4.8) 5.8 (0.23) Dia. - 3 Places for Mounting Entire Assembly Hinge Mounting Slots 2 Places 12 (0.5) 7.5 (0.30) Typ. 34 (1.3) 188 (7.4) See Detail 325 (12.8) 446 (17.6) 188 (7.4) Field Installed Options X50 Firmware Firmware HIM I/O Comm 32 (1.3) 122 (4.8) 13 (0.51) Typ. 18 (0.69) Typ. 12 (0.47) Typ. 6 (0.24) Dia.
PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 50 - Control Frame - 733 mm (28.9 in.) Wide 733 (28.9) 5.8 (0.23) Dia. - 3 Places for Mounting Entire Assembly 90 (3.5) 122 (4.8) Hinge 11 (0.45) Mounting Slots 2 Places 7.5 (0.30) Typ. 34 (1.3) 188 (7.4) See Detail 325 (12.8) 446 (17.6) 188 (7.4) Field Installed Options Firmware Firmware HIM I/O Comm 32 (1.3) 122 (4.8) 13 (0.51) Typ. 17 (0.68) Typ. 12 (0.47) Typ. 6 (0.24) Dia.
Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. You can also visit our Knowledgebase at http://www.rockwellautomation.
