User`s manual

Cancels: II 580D-90-4 II 580D-90-5
7/15/00
IMPORTANT — READ BEFORE INSTALLING
1. Read and become familiar with these installation in-
structions before installing this unit (Fig. 1).
2. Be sure the installation conforms to all applicable
local and national codes.
3. These instructions contain important information for
the proper maintenance and repair of this equipment.
Retain these instructions for future use.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . .1,2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20
I. Locate the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
II. Unit Duct Connections . . . . . . . . . . . . . . . . . . . . . . . 5
III. Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20,21
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-31
I. Heating Section Start-Up and Adjustments . . . . . 21
II. Cooling Section Start-Up and Adjustments . . . . . 24
III. Indoor Airflow and Airflow Adjustments . . . . . . . . 26
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .31,32
I. Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-37
I. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
II. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
III. Condenser Fan Adjustment . . . . . . . . . . . . . . . . . . 32
IV. Blower Belt Adjustment . . . . . . . . . . . . . . . . . . . . . 32
V. Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . 33
VI. Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
VII. Flue Gas Passageways . . . . . . . . . . . . . . . . . . . . . . 36
VIII. Combustion-Air Blower. . . . . . . . . . . . . . . . . . . . . . 36
IX. Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
X. Burner Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
XI. Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . 36
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .38-45
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert sym-
bol ( ). When you see this symbol on the unit and in in-
structions or manuals, be alert to the potential for personal
injury.
Understand the signal words — DANGER, WARNING, and
CAUTION. These words are used with the safety-alert sym-
bol. Danger identifies the most serious hazards which will
result in severe personal injury or death. Warning indicates
a condition that could result in personal injury. Caution is
used to identify unsafe practices which would result in minor
personal injury or product and property damage.
1. The power supply (volts, hertz, and phase) must cor-
respond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be
sufficient to handle load imposed by this unit.
3. Locate connections for gas inlet, electrical inlets, con-
densate drain, duct connections, and required clear-
ances before setting unit in place. Refer to Locate the
Unit section on page 2 and Fig. 2-4 for locations.
WARNING: Improper installation, adjustment,
alteration, service, maintenance, or use can cause carbon
monoxide poisoning, explosion, fire, electric shock, or
other occurrences which may cause injury or property
damage. Consult a qualified installer, service agency, or
the gas supplier for information or assistance. The quali-
fied installer or agency must use only factory-authorized
kits or accessories when modifying this product.
WARNING: Disconnect gas piping from unit when
leak testing at pressure greater than
1
/
2
psig. Pressures
greater than
1
/
2
psig will cause gas valve damage
resulting in hazardous condition. If gas valve is ever
subjected to pressure greater than
1
/
2
psig, it must be
replaced before use. When pressure testing field-
supplied gas piping at pressures of
1
/
2
psig or less, a
unit connected to such piping must be isolated by man-
ually closing the gas valve.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit and install lockout tag. Electrical shock could
cause personal injury.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNITS
580D
Sizes 090-150
7
1
/
2
to 12
1
/
2
Tons
Fig. 1 — Typical Unit

Summary of content (48 pages)