OPERATING INSTRUCTIONS C4000 Standard and C4000 Advanced Safety Light Curtain GB
Operating Instructions C4000 Standard/Advanced This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
Operating Instructions List of contents C4000 Standard/Advanced List of contents 8009861/WA65/2012-06-12 Subject to change without notice 1 About this document.........................................................................................................7 1.1 Function of this document....................................................................................7 Target group ..........................................................................................................7 1.
List of contents Operating Instructions C4000 Standard/Advanced 4 5 Installation and mounting.............................................................................................. 40 5.1 Determining the minimum distance.................................................................. 40 5.1.1 Minimum distance from the hazardous point................................. 40 5.1.2 Minimum distance to reflective surfaces ........................................ 43 5.2 Steps for mounting the device....
Operating Instructions List of contents C4000 Standard/Advanced 10 Fault diagnosis ................................................................................................................68 10.1 What to do in case of faults................................................................................68 10.2 SICK Support .......................................................................................................68 10.3 Error displays of the diagnostics LEDs............................
List of contents Operating Instructions C4000 Standard/Advanced 12 Ordering information ...................................................................................................... 93 12.1 Delivery................................................................................................................ 93 12.2 System without extension connection............................................................... 94 12.2.1 C4000 Standard without extension connection .............................
About this document Operating Instructions Chapter 1 C4000 Standard/Advanced 1 About this document Please read this chapter carefully before working with this documentation and the C4000. 1.
About this document Chapter 1 Operating Instructions C4000 Standard/Advanced Note We also refer you to the SICK homepage on the Internet at: www.sick.com Here you will find information on: sample applications a list of frequently asked questions about the C4000 these operating instructions in different languages for viewing and printing certificates on the prototype test, the EC declaration of conformity and other documents 1.
Operating Instructions About this document Chapter 1 C4000 Standard/Advanced Software notes show the location in the CDS (Configuration & Diagnostic Software) where you can make the appropriate settings and adjustments. Go to the menu View, Dialog box of the CDS and activate the item File cards to view the named dialog fields as required. Alternatively, the Software Assistant will guide you through the appropriate setting.
On safety Chapter 2 Operating Instructions C4000 Standard/Advanced 2 On safety This chapter deals with your own safety and the safety of the equipment operators. Please read this chapter carefully before working with the C4000 or with the machine protected by the C4000. 2.1 Qualified safety personnel The C4000 safety light curtain must be installed, connected, commissioned and serviced only by qualified safety personnel.
On safety Operating Instructions Chapter 2 C4000 Standard/Advanced 2.2 Applications of the device The safety light curtain C4000 is an item of electro-sensitive protective equipment (ESPE). The physical resolution is 14, 20, 30 or 40 mm with a maximum protective field width of 19 metres (resolution 20 mm and higher). The realisable protective field height is between 300 and 1,800 mm.
On safety Chapter 2 Operating Instructions C4000 Standard/Advanced 2.4 General protective notes and protective measures Safety notes WARNING Please observe the following procedures in order to ensure the correct and safe use of the safety light curtain C4000.
Operating Instructions Product description Chapter 3 C4000 Standard/Advanced 3 Product description This chapter provides information on the special features and properties of the safety light curtain C4000. It describes the construction and the operating principle of the device, in particular the different operating modes. Please read this chapter before mounting, installing and commissioning the device. 3.
Product description Chapter 3 Operating Instructions C4000 Standard/Advanced 3.2 Operating principle of the device 3.2.1 Components of the device Fig. 1: Components of the C4000 Host without extension connection or — in case guest 1 connected — with extension connection Optional: 1. Guest system without extension connection or — in case guest 2 connected — with extension connection Optional: 2.
Product description Operating Instructions Chapter 3 C4000 Standard/Advanced 3.2.3 Cascading To provide effective point-of-operation guarding, a maximum of three C4000 can be connected in series as a “cascade”. The device connected to the control cabinet is the main sensor, called host. The subsequent sensors are called guest (cf. Fig. 1 on page 14).
Product description Chapter 3 Operating Instructions C4000 Standard/Advanced Guest with M12 system connection With M12 extension connection Without extension connection C4000 Advanced Guest with M12 system connection With M12 extension connection With M26 extension connection Without extension connection C4000 Standard With M26 extension connection Tab.
Operating Instructions Product description Chapter 3 C4000 Standard/Advanced 3.3 Examples of range of use Fig. 2: Hazardous point protection using a safety light curtain C4000 (left) Fig. 3: Hazardous area protection using a safety light curtain C4000 (right) Fig. 4: Access protection using a safety light curtain C4000 Fig. 5: C4000 Guest used for point-of-operation guarding (left) C4000 Host with extension connection M12 × 7 + FE Fig.
Product description Chapter 3 Operating Instructions C4000 Standard/Advanced 3.4 Status indicators The LEDs and the 7Csegment displays of the sender and the receiver signal the operational status of the C4000. Note The depiction of numbers on the 7Csegment display can be rotated by 180° with the aid of the CDS (Configuration & Diagnostic Software).
Operating Instructions Product description Chapter 3 C4000 Standard/Advanced 3.4.2 Status indicators of the receiver Fig. 8: Status indicators of the receiver Orange Red Yellow Green 7;segment display Tab.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced 4 Configurable functions This chapter describes the functions of the safety light curtain which are selectable via software C4000. Some of the functions can be combined. An overview of the possible combinations and possible limitation is given in chapter 4.11 “Functions that cannot be combined” on page 39.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced The possible combinations are shown in the following table: Tab. 4: Permissible configuration of the restart interlock Restart interlock of Restart interlock of Permissible the C4000 the machine application Deactivated Deactivated Only if one cannot stand between the safety light curtain and the machine.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced Reset If you want to activate the restart interlock on the C4000 (internal) and also a restart interlock on the machine (external), then each restart interlock has its own button. When actuating the reset button (for the internal restart interlock) … the C4000 activates the switching outputs. the safety light curtain changes to green. Only the external restart interlock prevents the machine from restarting.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced 4.3 Emergency stop The C4000 has an input for a two-channel emergency stop button.The emergency stop monitoring in the device corresponds to stop category 0 in accordance with EN ISO 13 850. You can connect e.g. a door contact or an emergency stop button to the emergency stop input. The operation of the emergency stop button has the following effect: The safety light curtain deactivates the OSSDs. The host switches to red.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced 4.4 Note Fig. 10: Schematic layout of the bypass function Bypass The bypass function is only supported by C4000 systems with software version 3.0.1 or later. You will find this information on the type label in the Software Version field. Bypass inactive Bypass active In some applications it is at times necessary to mute the protective field evaluation of the safety light curtain. This could be, e.g.
Operating Instructions Configurable functions Chapter 4 C4000 Standard/Advanced 4.5 Signal output (ADO) The C4000 has a signal output (ADO) that can be configured. With the aid of the signal output, the safety light curtain can signal specific states. You can use this output for a relay or a PLC. You must not use the signal output for safety-relevant functions! WARNING You are only allowed to use the signal output for signalling.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced Notes Beam coding increases the availability of the protected machine. Beam coding also enhances the resistance to optical interference such as weld sparks or similar. In a cascaded system the host and guest always have the same beam coding. There is no mutual interference. Beam coding will increase the response time of the system. This will also change the required minimum distance. Instructions can be found in chapter 5.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced Tab. 8: Scanning range when using 1 or 2 deflector mirrors 14 mm 20, 30 or 40 mm Deflector mirror Minimum Typical Minimum Typical 1 × PNS75 6.6 m 7m 8m 13 m 2 × PNS75 6.3 m 7m 8m 12 m 1 × PNS125 7.1 m 9m 17 m 18.5 m 2 × PNS125 6.3 m 8m 15.2 m 16.8 m The information in the table relates to 90° beam deflection per mirror and a protective field height of 900 mm.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced Blanked areas require a separate risk analysis! WARNING A blanked area is in principle a hole in the protective field. Check in detail whether and where blanking is actually required. You must protect the blanked area in another way, e.g. mechanically. Otherwise you must take the blanked area into consideration in the calculation of the minimum distance and mount the safety light curtain appropriately. Fig.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced 4.8.1 Fixed blanking Fig. 13: Schematic layout of the fixed blanking The C4000 Advanced safety light curtain is capable of fixed-blanking one or several adjacent beams, e.g. to allow continued operation in spite of an obstruction such as a table placed permanently in the light path. The blanked area will no longer be part of the protective field.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced a conveyor belt ( and ). Configure fixed blanking for the conveyor, for the material input an increased size tolerance above the fixed blanking. Unlike the normal size tolerance for blanking, the increased size tolerance allows the blanked object on a specific side of the area to be larger than the blanked area.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced 4.8.2 Floating blanking Fig. 16: Schematic layout of the floating blanking The C4000 Advanced safety light curtain is capable of blanking an area of two or more adjacent beams ( ). In contrast to fixed blanking, the blanked area is allowed to move ( ) without the safety light curtain changing to red.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced Object monitoring Despite the floating blanking of the area, the safety light curtain monitors whether there are objects in the area with floating blanking. For areas with floating blanking you must configure which type of object monitoring is to apply to the areas: Tab.
Operating Instructions Configurable functions Chapter 4 C4000 Standard/Advanced 4.8.3 Effective resolution for blanking The effective resolution of an optical system depends on both its optical components and on its configuration. The effective resolution cannot be higher than the highest possible physical resolution of the system. However, it can be reduced by the configuration, e.g. by blanking beams.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced For floating blanking with partial object monitoring and for fixed blanking with increased size tolerance, a hole is produced in the protective field for technical reasons. With the aid of Tab. 12 you can determine the effective resolution of the safety light curtain at this point and the minimum size of an object to ensure that the safety light curtain reliably switches to red. Tab.
Operating Instructions Configurable functions Chapter 4 C4000 Standard/Advanced 4.8.4 Teach-in of blanked areas Teach-in enables the operator to re-define the size of blanked areas in a simple manner by introducing an object of appropriate size into the protective field at the required position. This is, e.g., useful during a tool change.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced This is how you teach-in a blanked area: Set the teach-in key-operated switch to the “Teach-in” position. The safety light curtain changes to red. Guide the object or objects into the protective field. You must guide an object of suitable size into the protective field for all blanked areas. There must be no other objects in the protective field. Press the reset button for at least 0.2 seconds.
Configurable functions Operating Instructions Chapter 4 C4000 Standard/Advanced Tab.
Configurable functions Chapter 4 Operating Instructions C4000 Standard/Advanced 4.10 Sender test The C4000 sender has a test input on pin 3 for checking the sender and the related receiver. During the test, the sender no longer emits light beams. Thus, it simulates — for the receiver — an interruption of the protective field. During the test the sender indicates . The test is successful, if the C4000 receiver switches to red, i.e. the output signal switching devices (OSSDs) are deactivated.
Operating Instructions Configurable functions Chapter 4 C4000 Standard/Advanced 4.11 Tab.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced 5 Installation and mounting This chapter describes the preparation and completion of the installation of the safety light curtain C4000.
Installation and mounting Operating Instructions Chapter 5 C4000 Standard/Advanced Fig. 22: Minimum distance from the hazardous point Minimum distance S (Ds) Protective field height Hazardous point Distance to avoid standing behind the light curtain 75 mm How to calculate the minimum distance S according to EN ISO 13 855 and EN ISO 13 857: Note The following calculation shows an example calculation of the minimum distance.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced How to calculate the minimum distance Ds according to ANSI B11.19:2003@04, Annex D and Code of Federal Regulations, Volume 29, Part 1910.217 … (h) (9) (v): Note The following calculation shows an example calculation of the minimum distance. Depending on the application and the ambient conditions, a different calculation may be necessary.
Installation and mounting Operating Instructions Chapter 5 C4000 Standard/Advanced 5.1.2 Minimum distance to reflective surfaces The light beams from the sender may be deflected by reflective surfaces. This can result in failure to identify an object. All reflective surfaces and objects (e.g. material bins) must therefore be located at a minimum distance a from the protective field of the system. The minimum distance (a) depends on the distance (D) between sender and receiver. Fig.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced 5.2 Steps for mounting the device Special features to note during mounting: Always mount the sender and receiver parallel to one another. WARNING During mounting, make sure that sender and receiver are aligned correctly. The optical lens systems of sender and receiver must be located in exact opposition to each other; the display elements must be mounted at the same height.
Installation and mounting Operating Instructions Chapter 5 C4000 Standard/Advanced Sender and receiver can be mounted in two different ways: mounting with swivel mount bracket mounting with side bracket 5.2.1 Mounting with swivel mount bracket The swivel mount bracket is made of black polyamide PA6. The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced Fig. 27: Mounting sender and receiver using swivel mount brackets Notes Mount the bolts marked with to on the operator side of the system to ensure that they remain accessible after mounting and to allow you to readjust the safety light curtain later, if necessary.
Installation and mounting Operating Instructions Chapter 5 C4000 Standard/Advanced 5.2.2 Mounting with side bracket The side bracket is made of die cast zinc ZP 0400. It is enamelled in black. The side bracket will be covered by the device after mounting. But it is only suitable for mounting surfaces lying parallel to the desired protective field because the alignment of sender and receiver can only be adjusted by a maximum of ±2.5° after mounting. Fig. 28: Composition of the side bracket Part No.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced Fig. 29: Mounting the C4000 with side bracket Sliding nut Sliding nut Notes When mounting the side bracket make sure that the bolts marked and remain accessible, allowing you later to adjust and lock the safety light curtain in position.
Installation and mounting Operating Instructions Chapter 5 C4000 Standard/Advanced 5.2.3 Notes Mounting the C4000 Guest with side bracket Attach the bolts of the side bracket with a torque of between 5 and 6 Nm. Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 11.5.5 “C4000 Standard/Advanced Guest” on page 88. Fig.
Installation and mounting Chapter 5 Operating Instructions C4000 Standard/Advanced 5.2.4 Mounting the C4000 Guest with swivel mount bracket Guest The swivel mount bracket is made of sheet steel. The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted. The advantages of this bracket are quick and easy assembly.
Operating Instructions Electrical installation Chapter 6 C4000 Standard/Advanced 6 Electrical installation Switch the entire machine/system off line! The machine/system could inadvertently start up while you are connecting the devices. WARNING Ensure that the entire machine/system is disconnected during the electrical installation. Connect OSSD1 and OSSD2 separately! You are not allowed to connect OSSD1 and OSSD2 together, otherwise signal safety will not be ensured.
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced Notes The two outputs are protected against short-circuits to 24 V DC and 0 V. When the light path is clear, the signal level on the outputs is HIGH DC (at potential), when the light beams are interrupted or there is a device fault the outputs are LOW DC. The safety light curtain C4000 meets the interference suppression requirements (EMC) for industrial use (interference suppression class A).
Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced Notes For the connection of pin 9 and 10 only use cable with twisted cores, e.g. the SICK connection cables available as accessories (see chapter 12.7 “Accessories” on page 111).
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced 6.3 Extension connection M26 × 11 + FE Fig. 34: Pin assignment extension connection M26 × 11 + FE 8 11 7 6 10 5 FE Notes Pin 11 7 9 2 6 10 5 FE 1 Tab.
Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced 6.4 Extension connection M12 × 7 + FE Fig. 35: Pin assignment extension connection M12 × 7 + FE 4 FE 3 Tab.
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced 6.5 System connection C4000 Guest (M12 × 7 + FE) On the C4000 Guest safety light curtain, a cable with a cable plug M12 × 7 + FE is used for the system connection. Note The C4000 Guest is only allowed to be connected to a C4000 safety light curtain with extension connection M12 × 7 + FE. Fig. 36: Pin assignment system connection C4000 Guest (M12 × 7 + FE) 6 FE 7 Tab.
Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced 6.6 External device monitoring (EDM) The EDM checks if the contactors actually de-energise when the protective device responds. If, after an attempted reset, the EDM does not detect a response from the switched device within 300 ms, the EDM will deactivate the OSSD switching outputs again. Fig.
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced 6.7 Reset button In the protective operation mode with internal restart interlock (see page 20) the operator must first press the reset button before restarting. Select the correct installation site for the reset button! WARNING Recommendation Install the reset button outside the hazardous area such that it cannot be operated from inside the hazardous area.
Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced 6.8 Fig. 39: Connection of an external teach-in key;operated switch Teach-in key-operated switch Pin 4 Pin 3 Pin 7 Pin 6 Switch for deactivating the blanking Teach-in key-operated switch Notes Instead of the teach-in key-operated switch a comparable tamper-proof device, e.g. an MMI (Man-Machine-Interface) with password protection can be connected.
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced 6.9 Emergency stop The emergency stop input has two channels. The emergency stop monitoring in the device corresponds to stop category 0 in accordance with EN ISO 13 850. Switch off at the emergency stop input (see page 23) has the same effect as reaching into the protective field. You can connect the emergency stop input e.g. to a door switch.
Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced 6.10 Key-operated pushbutton for bypass The bypass function may only be activated by a key-operated pushbutton with an automatic reset and two levels or by two input signals that are independent of each other, e.g. two position switches. The key-operated pushbutton for bypass is connected to the same connections as the emergency stop signal instead of the emergency stop signal.
Electrical installation Chapter 6 Operating Instructions C4000 Standard/Advanced 6.12 Test input (sender test) Fig. 42: Connection of the sender test button Pin 3 Sender test control, e.g. using button 24 V DC The sender test is performed when 0 V is present at the test input (pin 3). To be able to use the sender test button, you must also configure the Sender test function with the aid of the CDS: Device symbol C4000 Host (sender), context menu Configuration draft, Edit, option Enable sender test.
Commissioning Operating Instructions Chapter 7 C4000 Standard/Advanced 7 Commissioning Commissioning requires a thorough check by qualified safety personnel! WARNING Before you operate a system protected by the C4000 safety light curtain for the first time, make sure that the system is first checked and released by qualified safety personnel. Please read the notes in chapter “On safety” on page 10. 7.
Commissioning Chapter 7 Operating Instructions C4000 Standard/Advanced Switch the power supply off and then back on again and check via the 7Csegment display whether the alignment is correct after tightening the clamping bolts (Tab. 21). The display values have the following meaning: Tab. 21: Display values during the alignment of sender and receiver Display Meaning The receiver cannot synchronise with the sender; the alignment is very poor. Some light beams do not hit the receiver.
Commissioning Operating Instructions Chapter 7 C4000 Standard/Advanced 7.3.3 Daily functional checks of the protective device The effectiveness of the protective device must be checked daily by a specialist or by authorised personnel, using the correct test rod. Note Always test along the complete hazardous area to be protected, never solely at the mounting position of the light curtain.
Configuration Chapter 8 Operating Instructions C4000 Standard/Advanced 8 Configuration 8.1 Default delivery status As delivered the C4000 is configured ready for protective operation. The C4000 Standard without extension connection is also available as an option with the pre-configurations C, D, E, F and R. You can change the pre-configuration at any time with the aid of the CDS. Tab.
Care and maintenance Operating Instructions Chapter 9 C4000 Standard/Advanced 9 Care and maintenance The safety light curtain C4000 is maintenance-free. The front screen of the safety light curtain C4000 and any additional front screen(s) (see “Additional front screen (weld spark guard)” on page 110) should be cleaned at regular intervals and when dirty. Do not use aggressive cleaning agents. Do not use abrasive cleaning agents.
Fault diagnosis Chapter 10 Operating Instructions C4000 Standard/Advanced 10 Fault diagnosis This chapter describes how to identify and remedy errors and malfunctions during the operation of the safety light curtain. Recommendation You can speed up the fault diagnostics of some frequent faults by querying a signal on the signal output on the safety light curtain on the occurrence of the fault. Details can be found in chapter 4.5 “Signal output (ADO)” on page 25. 10.
Operating Instructions Fault diagnosis Chapter 10 C4000 Standard/Advanced 10.4 Error displays of the 7@segment display This chapter explains the meaning of the error displays of the 7Csegment display and how to respond to the messages. Please refer to chapter 3.4 “Status indicators” on page 18 for a description of the 7Csegment display. Tab.
Chapter 10 Fault diagnosis Operating Instructions C4000 Standard/Advanced Display Possible cause Remedying the error Short-circuit at the operating mode selector switch Check the operating mode inputs on the switching amplifier connected for short-circuit to 24 V. System error Disconnect the supply voltage to the C4000 for at least 3 seconds. If the problem persists, then have the unit (sender or receiver) replaced. Switching amplifier connected (e.g.
Operating Instructions Fault diagnosis Chapter 10 C4000 Standard/Advanced Display Possible cause ! Communication in cascaded system failed Remedying the error Verify the configuration of the system using the CDS (Configuration & Diagnostic Software). Retransfer the corrected configuration to the system. Check the connection between the cascaded devices. If necessary, replace defective cables. % Supply voltage too low Check the supply voltage and the power supply.
Fault diagnosis Chapter 10 Operating Instructions C4000 Standard/Advanced Tab. 27: Status indicators of the receiver Display Orange Meaning Cleaning or realignment required Yellow Reset required (on C4000 Guest has no function) Red System providing signals for shutting down the machine (output signal switching devices off) Green System enabled (output signal switching devices on) Bypass active System error. Disconnect the supply voltage to the C4000 for at least 3 seconds.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced 11 Technical specifications 11.1 Data sheet Tab.
Chapter 11 Technical specifications Operating Instructions C4000 Standard/Advanced Minimum Typical Maximum Sender unit Test input 9) Input voltage HIGH (active) 11 V 24 V 30 V Input current HIGH 7 mA 10 mA 20 mA Switching voltage LOW (inactive) –30 V 0V 5V –3.5 mA 0 mA 0.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced Minimum Typical Maximum Receiver unit 10) Switching outputs (OSSDs) 2 PNP semiconductor, short-circuit protected , cross-circuit monitored Response time See chapter 11.3 on page 79 Switch off time 100 ms Switch on time 2.5 × response time (single system) Switching voltage (active, Ueff) 11) 12) 11) Switching voltage (inactive) HIGH LOW Switching current Leakage current 4.
Chapter 11 Technical specifications Operating Instructions C4000 Standard/Advanced Minimum Typical Maximum External device monitoring (EDM) input Input voltage 17) HIGH (inactive) Input current HIGH 17) Input voltage LOW (active) Input current LOW 11 V 24 V 30 V 6 mA 10 mA 20 mA –30 V 0V 5V –2.5 mA 0 mA 0.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced Minimum Typical Maximum Operating data System connection and extension connection Hirschmann plug M26 × 11 + FE Alternative extension connection Plug M12 × 8 + FE Cable length 19) 50 m Wire cross-section 0.
Chapter 11 Technical specifications Operating Instructions C4000 Standard/Advanced Minimum Typical Maximum Receiver unit Output signal switching devices (OSSDs) Not present External device monitoring (EDM) input Not present Control switch input (reset button) Not present Output Reset required Not present Application diagnostic output (ADO) Not present Emergency stop/bypass Not present Teach-in key-operated switch/switch for deactivating the blanking Not present Weight Depending on the pr
Technical specifications Operating Instructions Chapter 11 C4000 Standard/Advanced 11.3 Response time The response time depends on the following parameters: number of beams beam coding configuration of floating blanking number of cascaded systems the output signal switching device used (see section 11.3.1 “Different response times” on page 81) How to determine the response time of the system: Read the response times of the individual systems (shown on type label).
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced Example Calculating the response time for a cascaded system without beam coding in which fields are configured with floating blanking: Line Host: 750 mm protective field height, resolution 14 mm 2 Guest 1: 300 mm protective field height, resolution 40 mm + 9 ms 3 Guest 2: – + 0 ms 4 Only if floating blanking is used: Greatest response time from lines 1 to 3: 16 ms × 0.5 = + 8 ms Deduct 4 ms here.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced Tab. 32: Response time as factor of the number of beams 11.3.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced Tab. 33: Weight of sender and receiver C4000 Standard/Advanced 11.4 Table of weights 11.4.1 C4000 Standard/Advanced Protective field height 11.4.2 Tab.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced 11.4.3 Tab.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced 11.5 Dimensional drawings 11.5.1 C4000 Standard/Advanced without extension connection Fig. 44: Dimensional drawing C4000 Standard/Advanced without extension connection, sender. Receiver, mirror image 40 48 22.4 20 2.2 1 3.5 10 14 6 10.5 DIN 43 651 plug (M26 × 11 + FE) Tab. 36: Dimensions dependent on the protective field height, C4000 Standard/Advanced without extension connection 84 65 100 Ca.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced 11.5.2 Fig. 45: Dimensional drawing C4000 Standard, sender with angled system connection and without extension connection. Receiver, mirror image C4000 Standard with angled system connection and without extension connection 40 48 22.4 14 6 2.2 10 1 3.5 20 10.5 Sliding nut groove for side mounting 65 L2 A L1 S Ca. 95 (connector range) 67 6.3 56.3 74 Ca. 135 (connector range) 92 Tab.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced DIN 43 651 socket (M26 × 11 + FE) 1 3.5 46.5 14 6 48 2.2 22.4 10.5 Sliding nut groove for side mounting 86 65 Ca. 140 (connector range) 75 Ca. 100 (connector range) 36.2 56.3 74 A L1 L2 S Cable plug M26 × 11 + FE with crimp contacts DIN 43 651 plug (M26 × 11 + FE) Tab. 38: Dimensions depending on the protective field height, C4000 Standard/Advanced with M26 extension connection 110 40 20 100 Fig.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced 40 20 Socket according to DIN 43 651 (M12 × 7 + FE) 48 (connector range) 50 Approx. 70 22.4 Approx. 100 27 Cable plug M12 × 7 + FE with crimp contacts 66 Fig. 47: Dimensional drawing C4000 Standard/Advanced with M12 extension connection, sender. Receiver, mirror image C4000 Standard/Advanced with M12 extension connection (connector range) 11.5.4 2.2 L1 L2 S 1 3.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced 11.5.5 C4000 Standard/Advanced Guest Fig. 48: Dimensional drawing C4000 Standard/Advanced Guest, sender. Receiver Mirror image 3.5 1 20 40 6 21.9 2.2 20 14 10.5 24.5 48 22.4 55.2 A 73 L S Sliding nut groove for side mounting 21.9 M12 × 7 + FE 24.5 SW13 Tab.
Operating Instructions Technical specifications Chapter 11 C4000 Standard/Advanced 11.5.6 Swivel mount bracket Fig. 49: Dimensional drawing, swivel mount bracket (mm) 3.8 44.4 13 8 44 30.6 75 42 Part No. 2019659 11.5.7 Side bracket Fig. 50: Dimensional drawing, side bracket (mm) 19 18 50 15 9 5.5 34.5 6 Part No.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced Swivel mount bracket for C4000 Guest Fig. 51: Swivel mount bracket for C4000 Guest 9 13 6 13 6 15.3 29 9 SW13 44.4 44.4 60.4 32 90 29 11.5.8 60.
Technical specifications Operating Instructions Chapter 11 C4000 Standard/Advanced 11.5.9 Deflector mirror PNS75 13.3 Fig. 52: Dimensional drawing deflector mirror PNS75 (mm) 35 ±60° L3 10.5 A 73 L2 S L1 4.5 6.5 2.5 Mounting with swivel mount bracket Sliding nut groove for side mounting 50 114 Tab.
Technical specifications Chapter 11 Operating Instructions C4000 Standard/Advanced 11.5.10 Deflector mirror PNS125 13.3 Fig. 53: Dimensional drawing deflector mirror PNS125 (mm) 35 ±60° Mounting with swivel mount bracket L3 10.5 A 123 L2 S L1 4.5 2.5 6.5 Sliding nut groove for side mounting 50 50 50 164 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12 Ordering information 12.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.2 System without extension connection For use as single system or as last guest of a cascadable system. 12.2.1 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.2.2 Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.2.3 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.2.4 C4000 Standard without extension connection with pre@configuration C The pre-configuration is a specific system delivery state (see chapter 8.1 “Default delivery status” on page 66). You can change this configuration using the software supplied. Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.2.5 C4000 Standard without extension connection with pre@configuration D The pre-configuration is a specific system delivery state (see chapter 8.1 “Default delivery status” on page 66). You can change this configuration using the software supplied. Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.2.6 C4000 Standard without extension connection with pre@configuration E The pre-configuration is a specific system delivery state (see chapter 8.1 “Default delivery status” on page 66). You can change this configuration using the software supplied. Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.2.7 C4000 Standard without extension connection with pre@configuration F The pre-configuration is a specific system delivery state (see chapter 8.1 “Default delivery status” on page 66). You can change this configuration using the software supplied. Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.2.8 C4000 Standard without extension connection with pre@configuration R The pre-configuration is a specific system delivery state (see chapter 8.1 “Default delivery status” on page 66). You can change this configuration using the software supplied. Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.3 System with extension connection For use as single system, as host or as first or second guest of a cascaded system. 12.3.1 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.3.2 Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.3.3 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.3.4 Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced Tab. 55: Part numbers C4000 Standard Guest with straight system connection 12.4 C4000 Guest 12.4.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.4.2 Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.4.3 Tab.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.4.4 Tab.
Ordering information Chapter 12 Operating Instructions C4000 Standard/Advanced 12.5 Notes Additional front screen (weld spark guard) Two additional front screens (weld spark guards) supplied for each part number. The additional front screen fits both on the sender and on the receiver. The additional front screen may be used only if the curved enclosure side is accessible. An additional front screen reduces the scanning range of the system by 8 %.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced 12.6.2 Tab. 61: Part numbers deflector mirror PNS125 Deflector mirror PNS125 for protective field width 4 … 18.
Chapter 12 Ordering information Operating Instructions C4000 Standard/Advanced Part Part number C4000-extension connection M26 Hirschmann cable socket M26 × 11 + FE, crimp contacts, straight Connecting cable for the connection of guest 1 or guest 2 6021191 22) Plug straight/socket straight, 0.25 m 2022278 Plug straight/socket angled, 0.25 m 2022284 Plug straight/socket straight, 0.5 m 2021838 Plug straight/socket angled, 0.
Operating Instructions Ordering information Chapter 12 C4000 Standard/Advanced Part Part number Connection cable M8 × 4/DCSub 9 pin; for connecting the configuration connection to the serial interface on the PC 2m 6021195 10 m 2027649 UC232-A, USB/RS-232 converter 6035396 Host-Guest Plug, for resetting a system position saved in a C4000 (host, guest 1, guest 2).
Annex Chapter 13 Operating Instructions C4000 Standard/Advanced 13 Annex 13.1 EC declaration of conformity Fig.
Operating Instructions Annex Chapter 13 C4000 Standard/Advanced Fig.
Chapter 13 Annex Operating Instructions C4000 Standard/Advanced 13.2 Checklist for the manufacturer Checklist for the manufacturer/OEM for the installation of electro-sensitive protective equipment (ESPE) The details on the items listed below must be available at the latest when the system is commissioned for the first time, depending, however, on the various applications the requirements of which must be reviewed by the manufacturer/OEM.
Operating Instructions Annex Chapter 13 C4000 Standard/Advanced 13.3 List of tables Tab. 1: Functions of the C4000 device variants compared ..............................................16 Tab. 2: Status indicators of the sender ..............................................................................18 Tab. 3: Status indicators of the receiver.............................................................................19 Tab. 4: Permissible configuration of the restart interlock .........
Chapter 13 Annex Operating Instructions C4000 Standard/Advanced Tab. 38: Dimensions depending on the protective field height, C4000 Standard/Advanced with M26 extension connection.............................. 86 Tab. 39: Dimensions depending on the protective field height, C4000 Standard/Advanced with M12 extension connection.............................. 87 Tab. 40: Dimensions depending on the protective field height, C4000 Standard/Advanced Guest .......................................................
Operating Instructions Annex Chapter 13 C4000 Standard/Advanced 8009861/WA65/2012-06-12 Subject to change without notice 13.4 List of illustrations Fig. 1: Components of the C4000 .....................................................................................14 Fig. 2: Hazardous point protection using a safety light curtain C4000 ...........................17 Fig. 3: Hazardous area protection using a safety light curtain C4000 ............................17 Fig.
Chapter 13 Annex Operating Instructions C4000 Standard/Advanced 120 Fig. 40: Possible methods of connection of a door switch or similar to the emergency stop input ............................................................................................. 60 Fig. 41: Connection to the signal output ............................................................................. 61 Fig. 42: Connection of the sender test button ....................................................................
Operating Instructions Annex Chapter 13 C4000 Standard/Advanced 8009861/WA65/2012-06-12 Subject to change without notice © SICK AG • Industrial Safety Systems • Germany • All rights reserved 121
Chapter 13 Annex Operating Instructions C4000 Standard/Advanced 122 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice
Operating Instructions Annex Chapter 13 C4000 Standard/Advanced 8009861/WA65/2012-06-12 Subject to change without notice © SICK AG • Industrial Safety Systems • Germany • All rights reserved 123
8009861/WA65/2012-06-12 ∙ RV/XX (2012-06) ∙ A4 sw int37 Australia Phone +61 3 9497 4100 1800 334 802 – tollfree E-Mail sales@sick.com.au Belgium/Luxembourg Phone +32 (0)2 466 55 66 E-Mail info@sick.be Brasil Phone +55 11 3215-4900 E-Mail sac@sick.com.br Canada Phone +1(952) 941-6780 1 800-325-7425 – tollfree E-Mail info@sickusa.com Ceská Republika Phone +420 2 57 91 18 50 E-Mail sick@sick.cz China Phone +852-2763 6966 E-Mail ghk@sick.com.hk Danmark Phone +45 45 82 64 00 E-Mail sick@sick.
