TopPage AEXM30GR SERVICE MANUAL S9619AEXM30GR MULITI SPLIT TYPE ROOM AIR CONDITIONERS MODEL OUTDOOR UNIT AE-XM30GR In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. CONTENTS CHAPTER 1. SPECIFICATION [1] SPECIFICATION ...........................................1-1 [2] EXTERNAL DIMENSION ..............................1-2 [3] CAPACITY TABLE...................
AE-XM30GR CHAPTER 1. SPECIFICATION AE-XM30GR Service Manual [1] SPECIFICATION MODEL ITEMS Cooling capacity 4-INDOOR OPERTION Heating capacity 4-INDOOR OPERTION Moisture removal (at cooling)✩ Electrical data Phase Rated frequency Rated voltage Rated current Rated input ✩ (Min. - Max.
AE-XM30GR [2] EXTERNAL DIMENSION 150 150 590 75 51.3 16 361 383 ¿4.
AE-XM30GR COOLING CAPACITY TABLE Operating Status 4-Room 3-Room 2-Room 1-Room Combination of Indoor Units A B C D 12 12 07 07 12 09 09 07 09 09 09 09 12 09 07 07 09 09 09 07 12 07 07 07 09 09 07 07 09 07 07 07 07 07 07 07 18 12 07 18 09 09 18 09 07 18 07 07 12 12 07 OFF 12 09 09 OFF 09 09 09 OFF 12 09 07 OFF 12 07 07 OFF 09 09 07 OFF 09 07 07 OFF 07 07 07 OFF 18 12 OFF 18 9 OFF 18 7 OFF 12 12 OFF OFF 12 09 OFF OFF 12 07 OFF OFF 09 09 OFF OFF 09 07 OFF OFF 07 07 OFF OFF 18 OFF OFF OFF 12 OFF OFF OFF 09
AE-XM30GR Operating Status 2-Room 1-Room Combination of Indoor Units A B C D 18 12 OFF 18 9 OFF 18 7 OFF 12 12 OFF OFF 12 09 OFF OFF 12 07 OFF OFF 09 09 OFF OFF 09 07 OFF OFF 07 07 OFF OFF 18 OFF OFF OFF 12 OFF OFF OFF 09 OFF OFF OFF 07 OFF OFF OFF Heating Capacity (kW) A 4.86 5.40 5.54 3.8 3.8 3.9 2.9 3.0 2.4 5.0 3.8 2.9 2.4 B 3.24 2.70 2.16 3.8 2.9 2.2 2.9 2.3 2.4 OFF OFF OFF OFF C OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF D OFF OFF OFF OFF OFF OFF OFF OFF OFF RATING (Min.-Max.) 8.1 (3.
CONTROL P.W.B and DISPLAY P.W.B 1–5 to IPM PWB CN102 from IPM PWB CN114 from DC FAN MOTOR from EXPANSION VALVE D from TERMINAL BOARD "1" from TERMINAL BOARD "N" from CONTROL BOX from TERMINAL BOARD "N" and "2" from THERMISTOR COMP. TENP. HEAT EXCHANGER TEMP. from THERMISTOR OUT DOOR TEMP. (SUCTION) SUCTION TEMP.
AE-XM30GR from ELECTROLTIC CAPACITOR C10 "-" from CONTROL PWB CN14 from ELECTROLTIC CAPACITOR C10 "+" from COMPRESSOR CORD W "ORANGE" from COMPRESSOR CORD V "WHITE" from COMPRESSOR CORD U "RED" from CONTROL PWB BCN2 from CONTROL PWB BCN1 IPM P.W.B.
1 2 1 N 2 1 (TERMINAL BOARD) UNIT D UNIT C UNIT B UNIT A WIRE CHECK SW PUMP DOWN SW WINTER COOL BLUE ORANGE CN11 LED4 LED3 LED2 LED1 SW2 SW1 JP2 8 7 6 5 4 3 2 1 CN6 BLACK (terminal board) (DISPLAY PWB) 2 1 GREEN/YELLOW GREEN/YELLOW (POWER SUPPLY) (UNIT D) (UNIT C) (TERMINAL BOARD) (TERMINAL BOARD) 2 N (UNIT B) (TERMINAL BOARD) GREEN/YELLOW BLUE BLACK BROWN BROWN RED 1 N (UNIT A) (TERMINAL BOARD) PURPLE 8 7 6 5 4 3 2 1 R147 10k 5V 1 3 5 7
AE-XM30GR Manual CHAPTER 2.
AE-XM30GR [2] FUNCTIONS 1. FREQUENCY CONTROL 2. OVER CURRENT PROTECTION 1) AC current peak control DC over current detection, AC over current detection To protect against over current due to sudden change in load, the compressor is stopped if 55A DC is exceeded in the DC section. If the set value of AC current is exceeded in the AC section, the compressor is stopped. 90 seconds after the compressor has been stopped, another starting try will be made. Three retries are allowed.
AE-XM30GR 9. PUMP DOWN SWITCH When the PUMP DOWN SWITCH (SW1) is pressed for 5 seconds or more, the total A/C system will start its TEST RUN automatically and the compressor frequency will be 55 Hz. When operating only the outdoor unit (cooling 55 Hz fixed mode) To make only the outdoor unit run in cooling mode, and apply a voltage of 230 V AC to N and 1 on the terminal board and push the pump down switch. (SW1) (Avoid operating the outdoor unit alone for long periods of time.) More than 20 min.
CHAPTER 3. FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES [1] PROTECTIVE FUNCTIONS AND OPERATIONS NO. Function Description Compressor is stopped if a current approximately 25A or more flows in the power transistor module. Lowers the operating frequency if the compressor AC current exceeds set value(19.3). Stops the compressor if the current exceeds at minimum frequency. Lowers the operating frequency if the temperature of the compressor thermistor (TH1) rises above 108C.
NO. 14 Function IPM overheat prevention control. IPM high temperature error Description Lowers the operating frequency if the temperature of IPM rises high temperature. Stops the compressor if the tem-perature srays high for 2 minuteS at minumum frequency. Operation Detection time Restart condition During compressor operation Automatically restarts after safety time.(180 sec.) No limit No No [2] TROUBLESHOOTING GUIDE 1.
3–3 5 time 6 time 7 time 8 time 11 time Indoor/outdoor units in complete shutdown Indoor/outdoor units in complete shutdown Indoor/outdoor units in complete shutdown Indoor/outdoor units in complete shutdown 2 time 1 time Normal flashing -2 -4 -5 Operation lamp(RED) Cluster lamp(BLUE) Operation lamp(RED) Cluster lamp(BLUE) Operation lamp(RED) Cluster lamp(BLUE) -2 -3 Operation lamp(RED) Cluster lamp(BLUE) Operation lamp(RED) Cluster lamp(BLUE) Operation lamp(RED) Cluster lamp(BLUE) 11 -
3–4 X Indoor/outdoor units in operation Indoor/outdoor units in operation X X Indoor/outdoor units in complete shutdown Indoor unit in operation Outdoor unit in complete shutdown X 14 time Indoor/outdoor units in complete shutdown Indoor unit in operation Outdoor unit in complete shutdown 13 time 20 -0 20 30 -0 30 Operation lamp(RED) Cluster lamp(BLUE) 19 -0 19 -1 18 -0 18 17 -0 17 -1 14 -0 14 -1 13 -0 13 Operation lamp(RED) Cluster lamp(BLUE) Operation lamp(RED) Cluster lamp(BLUE) O
Figure 1 Temperature properties of indoor thermistors k 100 80 Heat exchange thermistor TH2 (Orange), TH3 (Black) 25ºC resistance 4.431 k Signal Room temperature TH1 Yellow thermistor TH1 (CN6 3 - 4 ) Heat exchange TH2 Orange Heat exchange Pipe temperature TH3 Black Color thermistor TH2 (CN6 1 - 2 ) Pipe temperature To measure the resistance, first remove the soldering as shown at right.
Thermistor Outdoor temp. thermistor Suction thermistor Thermistor unit A (suction) Thermistor unit B (suction) Thermistor unit C (suction) Thermistor unit D (suction) No. TH3 TH4 TH6 TH7 TH8 TH9 Connector CN8A CN8A CN8C CN8C CN8C CN8C Color Green Black Blue White Brown Yellow Connector pin No. 5 to 6 No. 7 to 8 No. 1 to 2 No. 3 to 4 No. 5 to 6 No.
3–7 Replace the thermistor. No Is the resistance value of the thermistor for the compressor (TH1), heat Yes ex-changer (TH2) or outdoor temperature (TH3) or suction (TH4, TH6-9) correct? Open circuit of the outdoor thermistor A No Check the voltage (15V). No Yes Replace the fan motor. Yes Connect CN3 Inspect the compressor, heat exchanger and piping. Is the resistance value between 5 and 8 of fan motor 0? Check the FUSE 5 Yes AC overcurrent The cycle is abnormal.
Repair the wiring between the units. No 3–8 Replace the indoor control PWB. Yes Check that the power between the terminal board "N" and "1" of the indoor unit is AC 230V. No Is the timer lamp of the indoor unit in the room not cooled flashing ? Press the OPERATION button to start operating the air-conditioner. (Set the cooling mode to 18ûC.) No Is the timer lamp of the indoor unit in the room not cooled flashing ? Yes Yes Replace the thermistor.
3. When all rooms are not heated Does the air get cooler in the Yes cooling operation mode? No Refer to 1 All rooms are not cooled. Press the ON switch on the remote control to run the air conditioner. Set the temperature to 32 ͠ in the heating mode and start operation. No Yes Is the outdoor compressor running? No Yes To A Check the four-way valve. Has the cycle been switched? No The heating cycle is normal.
AE-XM30GR CHAPTER 4. REFRIGERATION CYCLE AE-XM30GR Service Manual [1] REFRIGERATION SYCLE 1. [7 / 9/ 12] class indoor unit is connected UNITA UNIT D (3) Heat exchanger Expansion valve D STOP valve (Liquid) UNIT B (3) Heat exchanger Expansion valve C Expansion valve B (4) Heat exchanger Heat exchanger (2) 4-way valve (3) Accumulator UNIT C Compressor (1) Expansion valve A UNIT A (3) Heat exchanger STOP valve (Gas) INDOOR UNIT OUTDOOR UNIT (AE-XM30GR) 2.
AE-XM30GR UNIT D UNIT C UNIT B UNIT A INDOOR UNIT OUTDOOR UNIT (AE-XM30GR) Cooling heating 3. Cycle temperature and pressure in stop valve (AE-XM30GR) Running unit AY-XPM9FR & AY-XPM7FR & AY-XPM7FR & AY-XPM7FR (4 units) GS-XPM18FGR no operation mode (1) (2) (3) (4) stop valve (gas side) Frequency (1) (2) (3) (4) stop valve pressure Frequency Frequency (1) Cool (MAX) 94 40 11 13 0.92MPa(abs) 80Hz 92 37 9 10 Cool (Test run) 80 36 13 16 1.1MPa(abs) 50Hz 77 36 11 16 Heat (MAX) 77 15 29 -3 2.
AE-XM30GR 4. PERFORMANCE CURVES At Heating for AY-XPM9FR (for AE-XM30GR) NOTE: Total cooling capacity and total input with 4 units running. (Running frequency: 70HZ) 3200 2600 16 2600 16 2400 15 2400 15 14 13 12 13 12 Coolingcapacity(kW) 14 9.0 8.5 8.0 8.5 8.0 7.5 7.0 24 7.5 7 .0 24 9.
AE-XM30GR 4. MISWIRING CHECK 8) Fully open the stop valve (gas side) with hexagon socket screw key. Turn all the way up to contact. Miswiring check must be performed after installation, reinstallation and service. This multi-type air conditioner is designed with a WIRE CHECK SWITCH on the outdoor unit, and miswiring of unit-to-unit wiring will be self-corrected by microcomputer. Miswiring check may not be performed when the outdoor temperature is below 5.
AE-XM30GR Service CHAPTER 5. DISASSEMBLING PROCEDURE AE-XM30GR Manual [1] OUTDOOR UNIT 1. PROCEDURE 4. Remove the 6 screws fixing the rear guard. 1. Remove the 5 screws fixing the front panel R and slide the front panel R down. 5. Remove the 11 screws fixing the side cover R. 2. Remove the 10 screws fixing the top cover. 3. Remove the 6 screws fixing the front panel L. 6. Remove the 6 screws fixing the side cabinet L.
AE-XM30GR 12.Remove the terminal cover and disconnect 3 terminals. 7. Cut the insulators. 8. Remove the 2 screws fixing the control box cover. CAUTION: Discharge electrolytic capacitor before touching this capacitor or other components or wirings. Screws Cut NOTE: Caution to the connectors' position when reinstalling. 9. Cut the wire fixing bands (3 points). Disconnect the 7 connectors. Fan motor / Reverse valve Thermistor/ Expansion valve White (C) Thermistor (Red) Compressor Red (S) Orange (R) 13.
AE-XM30GR 15..Remove the 3 screws fixing the bulkhead. 17.Remove the 1 nut fixing the propeller fan. L oos e 18.remove the 2 screws fixing the motor angle. 19.Cut the fixing bands. 16.Remove the 3 screws fixing the active coil.
AE-XM30GR 20.Remove the 4 screws fixing the fan motor. B lack 2. Position of the thermistors NOTE: Caution to the position when reinstalling.
AE-XM30GR 3. How to disassemble the control box assembly 1. Remove the 4 screws fixing the PWB. 2. Unlock the spacer's lock.
AE-XM30GR 4. Mounting position of thermistors and expansion valves Mounting position of thermistors and expansion valves are shown below. Thermistor • Check the cord color of thermistor before mounting. • Thermistor Suction, UNIT A, UNIT B, UNIT C and UNIT D are mounted on GAS side pipes. • Thermistor Heat exchanger is mounted on LIQUID side pipe. Expansion valve • Check the labels before connecting to the Control Board Unit. CAUTION: Mismounting and misconnecting will cause error or failure.
AE-XM30GR PartsGuide PARTS GUIDE MULITI SPLIT TYPE ROOM AIR CONDITIONERS MODEL OUTDOOR UNIT AE-XM30GR CONTENTS [1] OUTDOOR UNIT PARTS 1 [4] PACKING PARTS [2] OUTDOOR UNIT PARTS 2 INDEX [3] OTHER OUTDOOR UNIT HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION This document has been published to be used for after sales service only.
AE-XM30GR [1] OUTDOOR UNIT PARTS 1 2-37 4-10 1-45 2-23 2-40 1-44 4-10 2-24 1-50 1-48 4-11 1-61 1-12 1-66 1-60 2-17 4-3 1-36 4-14 1-2 1-61 1-65 4-1 1-46 1-70 4-15 1-4 4-16 1-62 1-52 2-6 1-5-2 1-5-1 1-59 4-12 2-25 2-28 4-3 2-19 2-20 2-9 1-66 4-13 2-41 1-62 2-20 1-58 1-63 1-11 2-26 1-76 2-38 3-15 2-39 2-31 2-5 1-69 1-4 2-36 1-3 4-8 2-1 2-5 2-7 2-4 2-49 2-2 2-48 2-46 2-21 1-1 4-9 4-7 2-3 2-12 1-71 2-10 2-56 2-52 2-22 2-47 2-61 2-62 4-3 2-9 2-53 2-15 4-3 4-3 2-8 2-
AE-XM30GR NO.
AE-XM30GR [2] OUTDOOR UNIT PARTS 2 3-14 3-21 3-35 3-25 3-8 2-33 1-69 1-54 3-35 3-9 3-24 3-10 3-7 3-17 1-78 1-79 2-35 3-12 3-1-1 3-17 1-73 3-1-1 3-23 3-17 3-1-1 4-6 3-18 3-22 2-67 2-69 3-13 3-1-2 2-68 3-33 3-11 6-7 6-8 3-31 6-9 3-34 3-30 2-30 3-32 3-28 2-66 6-5 2-30 3-32 2-63 3-28 3-2 6-1 3-34 3-30 6-2 3-30 2-30 3-34 3-32 3-29 4-5 6-3 6-6 3-37 2-64 6-10 3-38 3-36 3-5 3-39 3-5-2 3-5-1 2-29 2-16 4
AE-XM30GR NO.
AE-XM30GR NO.
AE-XM30GR INDEX PARTS CODE [ C CCHS-A856JBKZ CCIL-A112JBEZ CMOTLB051JBEZ CPADBA072JBKZ CPADBA073JBKZ CPIPCB059JBKZ [ D DBOX-A044JBWZ DPWBFA436JBKZ DPWBFA437JBKZ DPWBFA513JBKZ DVLV-A668JBKZ DVLV-A669JBKZ DVLV-A702JBKZ DVLV-A703JBKZ DVLV-A704JBKZ DVLV-A705JBKZ DVLV-A794JBKZ DVLV-A796JBKZ [ F FCMPRA150JBKZ [ G GCAB-A247JBTB GCAB-A248JBTB GCAB-A303JBTA GFTASA002JBFA GGADRA001JBTA GGADFA028JBTA GLEG-A116JBEZ GLEGMA043JBTB GPLTMA062JBTB GPLTMA066JBTB No.
AE-XM30GR PARTS CODE QW-VZE605JBZZ QW-VZE624JBZZ QW-VZE625JBZZ QW-VZF079JBZZ QW-VZF080JBZZ QW-VZF081JBZZ QW-VZF172JBZZ QW-VZF208JBZZ QW-VZF209JBZZ QW-VZF210JBZZ QW-VZF211JBZZ QW-VZF212JBZZ [ R ] RC-AZA046JBEO RFIL-A064JBE0 RH-HXA032JBZZ " RH-HXA054JBZZ " RH-IXA882JBZZ RH-IZA105JBEO RHOG-A169JBEO RH-QXA005JBZZ RH-TXA006JBZZ RH-VXA002JBZZ RMOTSA024JBZZ RMOTSA030JBZZ RNF--A001VBE0 RRLYDA008JBZZ RRLYDA012JBZZ RTHM-A022JBEO RTRN-A256JBEO RTRN-A297JBZZ [ S ] SPAKCC226JBEZ [ T ] TINS-B048JBRZ TINS-B049JBRZ TINS-B0
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P1 / 1 Date: 17/May/2010 Air Conditioner AE-X24GR , AE-XM30GR , AE-X2M18KR , others CHANGE COIL FOR EXPANSION VALVE Ref.No.: EHH - 299 Technical Report General The service parts of the coil for expansion valve is changed.
Air conditioner AE-XM30GR,etc. Date:24/Mar/2009 Ref.No.:EHH-276 Change of Active filter Technical Report General Active filter has been changed as follows. Model Model name Destination Effective from AE-XM30GR Europe Jun-06 Reason Interchange ability y Parts Standardization A.. OLD NEW B.. OLD NEW NEW D OLD Part code Description Active filter C..