Connected By TCP Remote Control Manufacturing Documentation Author: Dustin Cairns Date: 11/01/13 Revision 1.
Document Revision Document Revision 1.
CONTENTS 1. OVERVIEW .................................................................................... 4 2. PHYSICAL CHARACTERISTICS ................................................... 4 3. BILL OF MATERIALS................................................................... 11 4. ELECTRICAL CHARACTERISTICS ............................................ 12 5…RF POWER CHARACTERISTICS ................................................ 14 6. ENVIRONMENTAL CHARACTERISTICS ...................................
1.0 Overview T Connecteed By TCP Rem The mote Control is part of thee Connected By B TCP home lighting conttrol system. H Handheld Remote Co ontrol 1. Pre ess the 1-4 butto on to select all lig ghting groups to turn t on, turn off, dim, or brig ghten. 2. Pre ess a Group Number button to select s that lighting group to turn on, o turn off, dim, or brighten n. Also use these e buttons to program the lights in the corrresponding grou up.
2..0.1 Cosm metics Ins spection Acceptan nce Su urface identiffication 'A'' surface Fron nt or Top, most viewed surrface 'B'' surface Bacck/bottom texttured surface.. Not viewed as a often as 'A A' 'C'' surface Internal surfaces A B C Reffer to limit sam mple Refer to limit sample Refe er to limit s sample Reffer to limit sam mple Refer to limit sample Refe er to limit s sample Defects Color Sno ow White (Pantone: 11-060 02TPX) W Weld lines/ bllush Specks 0.
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Figure 4 Label Layout Property of TCP Inc Proprietary and Confidential
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Front cabinet Assy Figure 5 Mechanical Parts 2.0.
26 mm 100 mm Figure 6 Overall Dimensionss Property of TCP In nc Proprietary and Confidential
Circuit board layout improvements Currently the circuit board for the remote control contains two separate circuit boards, one for the RF components and one for the rest of the components. A way to possibly reduce the number of manufacturing issues with circuit boards is to create a single board that may eliminate issues caused by poor placement of the RF board on the current main board.
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3.0 Bill of Materials LEMARK 多阶标准成本表 阶次 0 .1 ..2 元件品号 BSRA060000001 5230ARA060001 ASRA0600TC001 制表日期:2013-06-28 品 名 遥控器主机 (Remote) 主机半成品 (Remote Sub-Assembly) 锅仔片 规 格 SRA0600 (CM100-1-TP) 2.4G 遥控器主机 TCP 2.4G 遥控器 主机 半成品 4mm 圆形五点 180gf 带膜 单位 SET SET PCS 属性 自制件 自制件 采购件 标准用量 0 1 1 ..2 3010507000001 轻触开关 (Tact Switch) 160gf 6X6mm H=9.5mm DIP PCS 采购件 1 ..2 2060000400001 跳线 (Wire Jumper) D=0.4mm 3+12+3mm PCS 1 ..2 PSRA060090001 PCB 半成品 (PCB) 2.4G 遥控器 PCB 半成品 SMT SET 采购件 托外加工 件 ...
辰虹实 业 辰虹实 业 辰虹实 业 卓佳 宇创 辰虹实 业 辰虹实 业 辰虹实 业 鸿发 鸿发 鸿发 鸿发 鸿发 日月条 码 日月条 码 凡悦 ..2 4150ARA060001 导光柱 A SRA0600 PC 乳白半透明 PCS 采购件 4 ..2 4150ARA060002 导光柱 B SRA0600 PC 乳白半透明 Power 键用 PCS 采购件 1 ..2 4041ARA060001 电池盖 SRA0600 ABS 白色 PCS 采购件 1 ..2 ..2 4140001001001 5110176030151 电池绝缘片 螺丝 30*15mm H=0.1mm PET 红色 1.7×6mm PA''+'' NI PCS PCS 采购件 采购件 1 1 ..2 5223ARA060001 电池片 SRA0600 正负极连接片 弹簧钢镀镍 厚 0.3mm PCS 采购件 1 ..2 5221ARA060001 电池片+ SRA0600 弹簧钢镀镍 D=0.5mm PCS 采购件 1 ..
2 Thermal Cycling (Operating) 0 deg C to 45 deg C 3) Ramp rate 2 C/min damage 3) Remain full functional at same performance; no appearance damage 4) 80 thermal cycles 4) Solid solder joint 1) Ramp rate at 0.5 Deg C / Min 5 4 2) Dwell time 3 hrs C:\Documents and Settings\Ad 1) All the parts normally 2)Rapid ramp to surface any weak joints no damage 3) Remain full functional at same performance; no appearance damage 3) 12 cycles 4) Solid solder joint 3 Storage Test C:\Documents and Settings\Ad 4
d) Start the battery life test by pressing the on/off button at 9 sec interval, monitor voltage and check LED/light-bulb on/off until battery die. 7 Printed Material Strength Test 1) Test times: 100 times (1 time= from one side to the other ) 4 1) No sign of peeling shall be appeared.
18 Reverse polarity of battery Batteries are deposited in the incorrect way. Press a button. The batteries are then installed in the correct way.
27 Battery insert and remove test Perform 50 times of insert/remove test routine with human finger Figure 9 Overall Product Characteristics 4.0 Final Product Characteristics (5.0 and 6.0) Bilingual Version Property of TCP Inc Proprietary and Confidential 3 The funcation of the battery contact should be normal after the test.
ID Item 项目 Condition 测试条件 KFR‐100 Thermal Cycling (Non Operating) ‐20 Deg C to 70 Deg C 1) ‐20 Deg C dwell time 20 min ‐20 度停留时间：20 分钟 C:\Documents and Settings\Ad 热循环测试（非工作状 态）‐20 度到 70 度 Duration (Days) 天数 6 Sample Size Criteria 测试样品数量 标准 4 2) 70 deg C dwell 20 min 70 度停留时间：20 分钟 RELIABILITY TESTS (A) Thermal Cycling (Operating) 0 deg C to 45 deg C 3) Ramp rate 2 C/min 梯度 2 度/分钟 1) Ramp rate at 0.5 Deg C / Min 梯度 0.5 度/分钟 5 4 2) Dwell time 3 hrs 停留时间：3 小时 C:\Documents and Settings\Ad Sto
测试条件：装有电池的情况下 KFR‐600 Keypad/ Button Life Test 按键寿命测试 KFR‐610 Battery Life Test 电池寿命测试 4) It's acceptable that recover the separation between upper and bottom panels except crack. 允许复合上下面板，但是不能有裂损 1) Test times: 20,000 times with metal dome 测试次数：用金属圆顶 20,000 次 2) Force: 200gf 力度：200gf 3) Frequency: 4.8Hz 频率：4.8Hz 4) Test Sample Status: Power-off 测试样品状态：断电源 4 a) Measure current/voltage of the tested unit when 1)Batteries just installed and 2) The 5 LEDs turn ON before the test.
RELIABILITY TESTS (B) KFR‐300 KFR‐500 RF Power Signal directly input instrument 0±3dBm RF Frequency RF radio based on IEEE802.15.4 (2.405 ‐ 2.485GHz) 2.405‐2.485GHZ Y (T1) Button function test 按键功能测试 Test function of all buttons to work with 4 light bulbs 测试所有键的功能（控制 4 个灯泡） Button function OK 按键功能正常 Y (T1) Nominal voltage 标称电压 Test operating voltage to work with a paired light bulb. 测试控制灯泡的工作电压 2.1‐3.0V 2.1‐3.0V Y (T1) Standby current 静态电流 Measure current in standby mode at 3.0V 在 3.
KFR‐510 Package Vibration Test 1) Type of Vibration: Random 4 2) Duration: 60 minutes for each axis 1) RF performance should meet the measure specification. Will do when volume production started 2) The function of key components should be normal after the test. 3) ID part shouldn't be cracked or other damage. 3) Frequency: 5~500Hz 4) Acceleration: 1.88G 5) DUT status: Power-off 6) Axis: X, Y, Z axis KFR‐800 Tumbler Test (Multi drop test) 1) Height of drop: 0.
Property of TCP Inc Proprietary and Confidential
unctional Testing T 7.0 Product Fu 7.0.1 Se etup Conne ected By TCP T system m ure 10 Overall Connected By TC CP Test Setu up Figu unctional Test T with remote 7.0.2 Fu For now we w are going to t just perforrm functional testing of eaach remote. Below B is the test coverage and tests thaat need perfo ormed.
Group 1 LED Group 2 LED Group 3 LED Group 4 LED Group 1‐4 Button Slider Up Slider Down RF Subsystem Power (Battery) Subsystem 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2,3,4 1,2,3,4 Figure 11 Functional Test Remote Control Component Coverage Test 1: Test if you can add one new/reset light bulb to the network (kit doesn’t have Gateway): a. Turn power to the light fixture on. Check if the bulb begins to brighten and dim. b.
Test 2: a. b. c. d. e. f. g. Test 3: 测试是否可以成功添加多个新的/重置的灯泡到遥控器上的指定键（不含 Gateway 组合） 供电到灯泡，检查灯泡是否都开始明暗闪烁。 卸掉遥控器电池后盖，露出程序键。 长按遥控器上“1”号键 3 秒钟。当灯泡被遥控器识别并配对时，遥控器上的主指示灯会快速闪烁。 当被识别的灯泡变到稳定的最大亮度时，重复步骤 C，添加另一个灯到“1”号键。 按程序键，使遥控器回到正常操作状态。 测试“1”号键是否可以开，关，调明，调暗所有被配对的灯泡。测试“1‐4”全组键是否同样工作正常。 重复测试实验，添加更多的灯泡到同一键。 Test if you can remove light bulbs from the network (kit doesn’t have Gateway): 1) Remove both lights which are assigned to the same group: a.
Test 4: Reset remote control back to the default settings from the factory: a. Use a remote which can control light bulbs by different group buttons, or prepare one if need be. b. Remove the battery cover from the back of the remote control. c. Remove one battery from the remote control. d. Press and hold the Program button. e. While still pressing the Program button, re‐insert the battery into the remote control and continue to hold the button down for about 5 seconds. f. Release the Program button. g.
b. Press and hold the Program button. While pressing the Program button, press the On/Off button three times. c. Release the Program button. The primary indicator indicator starts flashing steadily. d. On the NEW remote control: e. Press and hold the Program button, while pressing the Program button, press the 1‐4 button three times. f. Release the PROGRAM button. The primary LED indicator starts flashing rapidly. g.
b. Repeat test 1 from step a to step h.to another remote c. Check if this clone test succeeds. Test3: 出厂设置遥控器，并且用它克隆另一个遥控器： a. 恢复出厂设置遥控器(根据 Test 4)。 b. 重复 test1 步骤 a 到 h 到另一个遥控器。 c. 检查克隆是否成功。 Test 4: Reset remote control back to the default settings from the factory: h. Use a remote which can control light bulbs by different group buttons, or prepare one if need be. i. Remove the battery cover from the back of the remote control. j. Remove one battery from the remote control. k.
FCC statement ·This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. ·This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
IC Radiation Exposure Statement for Canada This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
