Conext™ Configuration Tool Version 1.01 Owner’s Guide 975-0720-01-01 Revision C 06-2016 AC1 kW AC2 A Event Inverting Charging ! Equalize solar.schneider-electric.
Conext™ Configuration Tool Version 1.01 Owner’s Guide http://solar.schneider-electric.
Copyright and Contact Copyright © 2012-2016 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing and operating the Schneider Electric Conext Configuration Tool. Scope The Guide provides safety guidelines, detailed planning and setup information, procedures for installing the software, as well as information about operating and troubleshooting the unit. This Guide does not provide details about particular brands of batteries, photoelectric cells, or generators.
About This Guide Chapter 3, “Device Configuration” describes how to use Conext Configuration Tool to configure each device in the system. Chapter 4, “System Logging” contains information and procedures to use the Conext Configuration Tool system logging feature. Chapter 5, “Upgrading Firmware” contains information about upgrading device firmware using Conext Configuration Tool. Appendix A, “Legacy USB-to-Xanbus Adapters” provides information about installing older versions of the USB-to-Xanbus adapter.
Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS - DO NOT DISCARD This guide contains important safety instructions for Conext Configuration Tool that must be followed during installation procedures. Read and keep this Installation Guide for future reference. Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it.
Safety Safety Information 1. Before using the Conext SW/XW/XW+ inverter, read all instructions and cautionary markings on the unit, the batteries, and all appropriate sections of this manual. 2. Use of accessories not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons. 3. The inverter is designed to be permanently connected to your AC and DC electrical systems.
Safety DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. • This equipment must only be installed and serviced by qualified electrical personnel. • Never operate energized with covers removed • Energized from multiple sources.
Safety WARNING UNINTENDED OPERATION The use of this product with Modbus communications requires expertise in the design, operation, and programming of the device. Only qualified persons should program, install, alter, and commission this product. When writing values to the device, you must ensure other persons are not working with the device. Failure to follow these instructions can result in death or serious injury, and/or equipment damage.
Contents 1 Introduction and Installation Introducing Conext Configuration Tool - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Conext Configuration Tool Functions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 System and Hardware Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Inside the Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Contents Generator Support Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Auxiliary Output Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Multi-Unit Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Advanced Features Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Saving and Restoring Configurations - -
Contents PGN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ID - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Tuple - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Signal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Contents xii 975-0720-01-01 This manual is for use by qualified personnel only
1 Introduction and Installation Chapter 1, “Introduction and Installation” introduces Conext Configuration Tool and describes how to install the software and connect Conext Configuration Tool to the Xanbus network. Topics in this chapter include: • “Introducing Conext Configuration Tool” on page 1–2 • “Installing Conext Configuration Tool” on page 1–5 • “Operating Conext Configuration Tool” on page 1–15.
Introduction and Installation Introducing Conext Configuration Tool Conext Configuration Tool is a PC-based software tool for configuring Conext SW/XW/XW+ Inverter/Charger Systems on a Xanbus™ network. Conext Configuration Tool is not intended to replace the Conext System Control Panel (SCP), but it does incorporate the same configuration settings, while simplifying the task of system configuration. You will still require the SCP to monitor inverter/chargers and other devices on your Xanbus network.
Introducing Conext Configuration Tool Inside the Box The following items are included with Conext Configuration Tool: ❐ USB-to-Xanbus™ adapter The USB-to-Xanbus adapter connects the Xanbus network to your computer. USB-to-Xanbus adapter accepts the Xanbus converter (included) for Xanbus network connection. LEDs indicate USB-to-Xanbus adapter network status (see “USB-to-Xanbus Adapter Status” on page 1–15). USB cable connects to an available USB port on your computer.
Introduction and Installation USB-to-Xanbus adapter port Figure 1-3 Xanbus Converter (Back) ❐ Xanbus network cable (14 ft./4.
Installing Conext Configuration Tool Installing Conext Configuration Tool To install Conext Configuration Tool, you will need to perform all of the following steps: 1. Install the USB-to-Xanbus adapter driver software on your computer. 2. Connect the USB-to-Xanbus adapter to your computer. 3. Configure the USB-to-Xanbus adapter driver software. Note: Perform step 3 before running Conext Configuration Tool for the first time. 4. Connect the USB-to-Xanbus adapter to the Xanbus network. 5.
Introduction and Installation Connecting the USB-to-Xanbus Adapter to Your Computer To connect the USB-to-Xanbus adapter: 1. Connect the built-in USB cable of the USB-to-Xanbus adapter to an available USB port on your computer. 2. When it is connected, a green LED indicates the presence of the operating voltage and flashes during the start-up/reset process. Note: A red LED indicates an error during start-up/reset by flashing three times. 3.
Installing Conext Configuration Tool 3. Under Device Type, select USB. 4. Click OK. The USB-to-Xanbus adapter appears as a new device (Device 0). 5. Note: The USB-to-Xanbus adapter’s internal serial number must be configured before you can use Conext Configuration Tool. To configure the internal serial number, select the USB-to-Xanbus adapter (Device 0) and click Search Selected Device.
Introduction and Installation 6. The internal serial number of the USB-to-Xanbus adapter appears in the Serial No. field. Note: Your USB-to-Xanbus adapter will have a unique serial number, different from the one shown above. The serial number should match the label on the back of the dongle hardware. 7. Click OK. The USB-to-Xanbus adapter is now ready to be connected to the Xanbus network.
Installing Conext Configuration Tool Connecting the USB-to-Xanbus Adapter to the Xanbus Network WARNING HAZARD OF ELECTRIC SHOCK Disconnect both AC and DC power from the inverter/charger before connecting the USB-to-Xanbus adapter to the Xanbus network. Failure to follow these instructions can result in death or serious injury. To connect the USB-to-Xanbus adapter to the Xanbus network: 1. Insert one end of the Xanbus cable into the Xanbus converter’s Xanbus port.
Introduction and Installation Note: Ensure that the USB-to-Xanbus adapter pins are properly aligned with the Xanbus converter pin holes before tightening the Xanbus converter screws. USB-to-Xanbus adapter Xanbus converter Included Xanbus cable Figure 1-5 Connect Xanbus Converter to USB-to-Xanbus Adapter 3. Connect the other end of the Xanbus cable to an open port on the Xanbus network. (See Figure 1-6 on page 1–11 for an example of a Xanbus network with the USB-to-Xanbus adapter connected.
Installing Conext Configuration Tool Inverter/Charger AC1 kW AC2 A Event Inverting Charging ! Equalize Charge controller AGS To computer USB port SCP Conext XW SCP Event/Warning Standby Network terminator Xanbus cable USB-to-Xanbus adapter Figure 1-6 Connect USB-to-Xanbus Adapter to Xanbus Network Network termination The Xanbus network must be terminated at both ends.
Introduction and Installation Installing the Conext Configuration Tool Software To install the Conext Configuration Tool software: 1. With the Installation USB flash drive in the USB port, Open Windows Explorer or equivalent file browser and navigate to the Installation USB flash drive. Note: Ensure that you are logged in with administrator privileges and that Windows Explorer shows all file extensions. 2. To start the installation process, double-click the file CnxtCfgTool____.exe. 3.
Installing Conext Configuration Tool 7. Add a desktop icon by clicking on the appropriate check box under Select Additional Tasks. 8. Click Next. 9. Review the selected installation options. 10. To change any settings, click Back. To continue with the installation, click Install.
Introduction and Installation 11. An information screen appears, as shown below. To complete the current Conext Configuration Tool installation, click Next. 12. When the Setup Wizard has finished installing Conext Configuration Tool, click Finish. If Launch Conext Configuration Tool is selected, Conext Configuration Tool will start after you click Finish. Note: Before launching Conext Configuration Tool, ensure that the device driver software for the USB-to-Xanbus adapter is installed and configured.
Operating Conext Configuration Tool Operating Conext Configuration Tool USB-to-Xanbus Adapter Status The USB-to-Xanbus adapter has two indicator LEDs, one to indicate Xanbus activity and another to indicate USB activity. A working Conext XW/XW+ or MPPT80 must be active to power Xanbus devices, otherwise an optional power supply must be added to the system. (Solar Service part # 0J-921-0023-Z). Green LED indicates that Conext Configuration Tool is interacting with devices on the Xanbus network.
Introduction and Installation 3. Configure the Conext Automatic Generator Start. See “Configuring the Conext Automatic Generator Start” on page 3–27. 4. Save the current configuration settings. See “Saving the System Configuration” on page 3–4. Main Screen Features and Commands After Conext Configuration Tool starts, the main screen appears. The main screen lists all devices in the Xanbus network. As shown in Figure 1-9, the model name, device type and number, and node address of each device is displayed.
Operating Conext Configuration Tool • Perform Firmware Upgrades • Convert Phase of your inverter (Conext XW+ Inverter/Chargers only) • Save and Restore configuration settings Figure 1-10 Configure Menu View Menu Features: • View a detailed overview of the entire system with the System Map • Log information with the Data Logger Figure 1-11 View Menu Control Menu Features Mode To manually change the operating mode of the system using your computer, click Mode.
Introduction and Installation Charge Use this feature to enable or disable charging on all applicable devices. Clear All Faults/Warnings To clear all system faults and warnings, click Clear All Faults/Warnings. Enable Broadcasts Use Enable Broadcasts to re-enable Xanbus network messages. See Chapter 5, “Upgrading Firmware”. Exit To quit Conext Configuration Tool, click Exit.
Operating Conext Configuration Tool 3. To read the current names, click the Read button. Find the Default Name that you want to change, and enter a new name into the Custom Name field. Figure 1-12 Connection Names 4. To save the changed names, click Update. To return to the main screen without updating the connection names, click Back. Configuration Wizards Use Configuration Wizards to configure your entire Xanbus network system. For more information, see Chapter 2, “System Configuration”.
Introduction and Installation Firmware Upgrade To upgrade the firmware in a device, use Firmware Upgrade. For more information, see Chapter 5, “Upgrading Firmware”. Figure 1-13 Firmware Upgrade Convert Phase Use Convert Phase to convert a Conext XW+ Inverter/Charger’s output phase from single to split phase, or vice versa. Figure 1-14 Convert Phase Note: This feature is available on Conext XW+ Inverter/Chargers only. Save Configuration You can save the system configuration at any time.
Operating Conext Configuration Tool View Menu Functions System Map To view the System Map, go to the View menu and select System Map. Conext Configuration Tool indicates its progress as it collects association information from all the devices in the system, then displays the System Map. The System Map shows all the devices in the system and their respective AC and DC connections.
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2 System Configuration Chapter 2 contains information and procedures to configure a Conext XW+ Inverter/Charger system using the Conext Configuration Tool Configuration Wizards. Topics in this chapter include: • “About the Configuration Wizards” on page 2–2 • “Guidelines for Configuration Wizards” on page 2–2 • “Using the Configuration Wizard” on page 2–3 • “Restoring a Configuration” on page 2–32.
System Configuration About the Configuration Wizards The Conext Configuration Tool Configuration Wizard offers three methods for configuring the system. Restoring configuration from a saved file • Quick – The Quick Configuration Wizard is intended to get the system up and running quickly. It allows you to set Device Numbers, Connections, a System Master, and all inverter/charger and charge controller settings required for a working system.
Using the Configuration Wizard Using the Configuration Wizard WARNING HAZARD OF PHYSICAL INJURY AND/OR UNEXPECTED OPERATION Configuration screens contain settings that should only be adjusted by a qualified installer aware of the effects that the changes will have. Incorrect settings could lead to increased shock or fire hazard, and risk of damage to the inverter, batteries, or other equipment. The wizard will reconfigure all of the devices on the connected Xanbus network.
System Configuration Quick Configuration Method 1. Reset devices to factory defaults: After selecting the Quick configuration method, the Factory Defaults screen appears. When using the Configuration Wizard, it is recommended to set all devices to Factory Defaults. If there are customized settings you want to preserve, devices must be configured separately. See Chapter 3, “Device Configuration”. If you click the Reset all devices to factory defaults checkbox, then click Next, the system resets.
Using the Configuration Wizard If possible, take note of which units are assigned which device numbers. You may also want to label each unit with its device number. b) Drag the device icon to the appropriate numbered space. Drag by rightclicking and holding down the right mouse button while dragging. c) After all the devices have a device number assigned, click Next. Figure 2-4 Device Number (Complete) 3. Set the AC and DC connections for all devices.
System Configuration Setting the connections for a Xanbus-enabled device provides a way of identifying connections for Xanbus-enabled devices and enhancing networked power system management. When connections are set, devices of different types can detect that they share, for example, a common DC input source, or a common grid or generator source. Figure 2-5 System Connection Associations 4. Configure phase operation for inverter/chargers.
Using the Configuration Wizard To configure a single-phase unit in a single-phase configuration: a) In the Single Phase Unit Assignment window, drag and drop the unit that you want to be the system master into the empty master box. Only one device can be assigned to be the master. Figure 2-7 Single-Phase Unit Assignment Window b) Drag and drop the remaining devices into the slave box. When dragging and dropping a unit the display on the front panel will flash to indicate what device has been selected.
System Configuration Configuring Split Phase Master and Slave Devices If you chose to configure a split-phase system, the Split Phase Unit Assignment window appears. There are two ways of configuring a split phase system. Either assigning multiple single phase units into a split phase configuration, or using split phase units and configuring one Conext XW+ as master and the rest of the split phase units as slaves.
Using the Configuration Wizard Figure 2-10 Split Phase Unit Assignment Window (Single Phase Units) f) When selection is finished, click Next. Proceed to Set the Inverter/ Charger settings on page 2–10. Three-Phase Configuration To configure a single-phase unit in a three-phase configuration: g) In the Three Phase Unit Assignment window, drag and drop the units that you want to be the phase master into the master boxes for each of the three phases.
System Configuration Figure 2-11 Completing Three Phase Unit Assignment i) When selection is finished, click Next. Proceed to Set the Inverter/ Charger settings on page 2–10. 5. Set the XW Inverter/Charger settings. The XW Inverter/Charger settings include basic battery and battery charger settings.
Using the Configuration Wizard Table 2-1 XW Inverter/Charger Settings Setting Description Battery Capacity Selects the system battery capacity in amp-hours. Charger Enabled Enables or disables the charger. Maximum Charge Rate Sets the percentage of the maximum DC output current that is available to the charger. Refer to the Owner’s Guide for your inverter to determine the maximum DC output current for different models.
System Configuration You can also adjust the temperature compensation constant for the Battery Temperature Sensor on the Custom Battery menu. WARNING BATTERY TYPE AND SETUP HAZARDS Incorrect battery configurations or settings for battery types can lead to dangerously high battery temperature, fire and explosion.
Using the Configuration Wizard Table 2-2 XW Inverter/Charger Custom Battery Settings Setting Description Equalization Voltage Selects the equalization voltage. Consult your battery manufacturer for equalization voltage setting. Bulk Voltage Sets the bulk voltage for a custom battery type. Absorption Voltage Sets the absorption voltage for a custom battery type. Float Voltage Sets the float voltage for a custom battery type.
System Configuration 7. Set the Solar Charge Controller Charger Settings. The Solar Charge Controller Charger Settings include basic battery and battery charger settings. Figure 2-14 Solar Charge Controller Charger Settings Table 2-3 Solar Charge Controller Charger Settings Setting Description Battery Type Selects the system battery chemistry and type: Flooded (default), AGM, Gel, Lithium Ion and Custom.
Using the Configuration Wizard 8. Set the Solar Charge Controller Custom Battery Settings. (This screen is active if you selected Custom as the battery type in the previous screen. Otherwise the screen is unavailable.) The Custom Settings screen allows you to adjust charging and equalization voltage for batteries with specifications that fall outside the default settings for the battery types the Conext MPPT 80 600/ MPPT 60 150 Solar Charge Controllers offer.
System Configuration 9. Save the System Configuration. If necessary, you can use the system configuration file to reconfigure the system in the future. Figure 2-16 Configuration Complete To save the System Configuration: 10. In the Configuration Complete window, click Save system configuration. 11. Enter a file name. You can save the file to the default folder, or choose a different location. 12. Click Save. 13. Enter a system description (optional).
Using the Configuration Wizard The network requires that each device of the same type have a unique number. When only one device of a certain type is on the network, Conext Configuration Tool automatically assigns 01 as its device number. When several devices of a certain type are on the network, you must manually set device numbers. To set Device Numbers: a) On the left side of the screen, right-click the device icon. When selected, the icon is highlighted green.
System Configuration 3. Set the AC and DC connections for all devices. Setting the connections for a Xanbus-enabled device provides a way of identifying connections for Xanbus-enabled devices and enhancing networked power system management. When connections are set, devices of different types can detect that they share, for example, a common DC input source, or a common grid or generator source. Figure 2-18 System Connection Associations 4. Configure phase operation for inverter/chargers.
Using the Configuration Wizard 5. Set the XW Inverter/Charger Inverter Settings. Figure 2-20 XW Inverter/Charger Inverter Settings Table 2-5 Conext XW+ Inverter/Charger Inverter Settings Setting Description Inverter Enabled Enables the inverter when selected. Low Battery Cut Out Controls when the inverter turns off due to a low battery voltage condition. The inverter will turn off only after this level has been reached for the period of time set by the LCBO Delay.
System Configuration 6. Set the XW Inverter/Charger Settings. Figure 2-21 XW Inverter/Charger Settings Table 2-6 XW Inverter/Charger Settings Setting Description Battery Type Selects the system battery chemistry and type: Flooded (default), AGM, Gel, Custom and Lithium Ion. If you select Custom, a screen for configuring voltage settings for each charging stage is displayed after you click Next. Battery Capacity Selects the system battery capacity in amp-hours.
Using the Configuration Wizard Table 2-6 XW Inverter/Charger Settings Setting Description AC1 Breaker Rating Sets the AC1 (Grid) breaker size, based on the size of the breaker installed on AC1. The installed breaker size must not exceed the capacity of the upstream distribution panel. The charger limits the maximum input current to this setting by derating its charging current. AC2 Breaker Rating Sets the AC2 (Gen) breaker size, based on the size of the breaker installed on AC2.
System Configuration Table 2-7 XW Inverter/Charger Custom Battery Settings Setting Description Float Voltage Sets the float voltage for a custom battery type. Battery Temperature Compensation Battery temperature compensation for a custom battery type. This setting is the reference that the battery temperature sensor uses to adjust the charging voltage when the temperature falls above or below 25 °C. 8. Set the XW Inverter/Charger AC Settings.
Using the Configuration Wizard Figure 2-24 XW Inverter/Charger AC Settings Setting Description AC1 Low Voltage Cutout Minimum acceptable input voltage level from the utility grid. AC1 High Voltage Cutout Maximum acceptable input voltage level from the utility grid. AC1 Low Frequency Cutout Minimum acceptable utility grid input frequency. AC1 High Frequency Cutout Maximum acceptable utility grid input frequency.
System Configuration Figure 2-25 Setting the XW Inverter/Charger Grid Support Settings Table 2-8 XW Inverter/Charger Grid Support Settings Setting Description Grid Support Enables Grid Support when selected. Grid Supp Volts Sets the level to which the batteries will be discharged when the inverter is selling power to the grid or supporting the power grid by providing additional power to the loads. This setting is not adjusted for the battery temperature if the temperature sensor is installed.
Using the Configuration Wizard Table 2-8 XW Inverter/Charger Grid Support Settings Setting Description Load Shave Sets the maximum amount of current that can be drawn from the AC1 (grid) input by the Amps loads and battery charger combined. This setting determines the amperage level at which the inverter starts drawing power from the batteries to add to the utility power to meet the demand of the loads. Load Shave Sets the time of day that the Load Shave feature operates.
System Configuration Table 2-9 XW Solar Charge Controller Charger Settings Setting Description Charge Cycle Sets the charging method: 3Stage (Bulk, Absorption, Float) and 2StageNoFloat (Bulk, Absorption, NoFloat). Battery Voltage Sets the nominal battery voltage for the system. Recharge Volts Sets the battery voltage level at which a new charge cycle begins. Absorption Time Sets the time spent in the Absorption stage, before transitioning to Float (3-Stage charging) or NoFloat (2-Stage charging).
Using the Configuration Wizard Table 2-10 XW Solar Charge Controller Custom Battery Settings Setting Description Equalization Support Enables or disables the ability to enter an equalization cycle. Refer to the battery manufacturer’s specifications to determine whether equalization is recommended. Equalization Voltage Selects the equalization voltage. Consult your battery manufacturer for equalization voltage setting. Bulk Voltage Sets the bulk voltage for a custom battery type.
System Configuration Multi-Cluster Configuration Method To configure a multi-cluster system, first follow steps 1-2 in “Detailed Configuration Method” on page 2–16 to reset system devices and configure device numbers, then follow the instructions below. 1. Set the Multi-Cluster AC Association: a) Set the AC1 Association. This sets the system name for AC1. b) Set the AC Out Association. This sets the system name for AC Out. Figure 2-29 Setting the Multi-Cluster AC Association 2.
Using the Configuration Wizard you want to be the phase master into the master boxes for each of the three phases. Only one device can be assigned to be the master for each phase. b) Drag and drop the remaining devices into the slave boxes for the three phases. The devices selected as master and slaves for a phase must be physically wired to the same phase. When dragging and dropping a unit the display on the front panel will flash to indicate what device has been selected.
System Configuration Table 2-12 Common Connection Association Settings Setting Description AC Coupling This function is enabled by default and should remain enabled except in cases where the DC voltage level is allowed to have large variations and the AC line frequency needs to remain constant. Battery Energy Balancing This feature is intended for use with inverters drawing power from a single battery bank.
Using the Configuration Wizard Setting Description Charge Cycle Sets the charging method: 3Stage (Bulk, Absorption, Float) and 2StageNoFloat (Bulk, Absorption, NoFloat), and External BMS. Recharge Volts Sets the battery voltage level at which a new charge cycle begins. Absorption Time Sets the time spent in the Absorption stage, before transitioning to Float (3-Stage charging) or NoFloat (2-Stage charging).
System Configuration Figure 2-34 Setting the Lithium Ion Battery Settings Setting Description Battery Type Pre-set to Lithium Ion as selected in the previous step. Charge Cycle Sets the charging method: 3Stage (Bulk, Absorption, Float), 2StageNoFloat (Bulk, Absorption, NoFloat), and External BMS. Maximum Discharge Current Specifies a percentage of battery current within which the contactor will open in case of an overload.
Restoring a Configuration To restore a configuration from a saved .xml file: 1. Click Configure > Restore Configuration. Figure 2-35 Restore Configuration 2. Select a System Configuration file. Files that appear in red are incompatible with your system. These files may have been saved on a system that has different devices or a different number of devices from the system you are configuring. Figure 2-36 Selecting a System Configuration File 3. Click Restore. A progress screen appears. 4.
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3 Device Configuration Chapter 3, “Device Configuration” describes how to use Conext Configuration Tool to configure each device in the system.
Device Configuration Configuring Devices You can use Conext Configuration Tool to configure individual devices on the Xanbus network. Conext Configuration Tool gives you access to the same device settings that are available on the Conext System Control Panel (SCP). From a device’s Basic Status window, you can configure individual settings for that device.
Configuring Devices Configuration Commands Every configuration dialog box includes three commands: Update, Read and Back. Figure 3-3 Configuration Commands • Update – Saves the new configuration settings. • Read – Restores the current configuration of the device. If you make an error while changing settings and have not clicked Update, click Read to start over. • Back – Returns to the Basic Status window. See “Basic Status” on page 3–5, page 3–21, page 3–27, and page 3–33.
Device Configuration Saving the System Configuration You can save the current system configuration at any time. To save the system configuration: 1. On the Configure menu, click Save Configuration. 2. Enter a file name. You can save the file to the default folder, or choose a different location. 3. Click Save. 4. Enter a system description (optional). To give a description to your system configuration, enter a name in the system description field and click OK.
Configuring Conext XW/XW+/SW Inverter/Chargers The following setting categories are available on the Inverter/Charger Configure menus: Conext XW+ only: • Inverter Configuration • Charger Configuration • Battery Configuration • AC Transfer Configuration • Generator Support Configuration • Multi-unit Configuration • Advanced Features • Save Configuration • Restore Configuration • Auxiliary Relay Configuration • Grid Interactive Menu for Grid Support Configuration Figure 3-4 Inverter/Ch
Device Configuration Figure 3-5 Inverter/Charger Basic Status window Inverter Configuration Inverter configuration includes enabling/disabling the inverter and search mode, setting the unit’s master/slave status in the system, and the settings that control when the inverter/charger turns on and off when it is inverting.
Configuring Conext XW/XW+/SW Inverter/Chargers Table 3-1 Inverter Settings menu Item Description Inverter Enable Enables the inverter when selected. Low Battery Cut Out Controls when the inverter turns off due to a low battery voltage condition. The inverter will turn off only after this level has been reached for the period of time set by the LCBO Delay. This setting is not temperature compensated. Low Battery Cut Out Hysteresis Controls when the inverter turns off due to Hysteresis.
Device Configuration Charger Configuration Charger Configuration gives you options for configuring the inverter/charger to operate from your battery bank. Figure 3-7 Charger Configuration Table 3-2 Charger Settings Setting Description Charger Enable Enables or disables the charger. Maximum Charge Rate Sets the percentage of the maximum DC output current that is available to the charger. Refer to the Owner’s Guide for your inverter to determine the maximum DC output current for different models.
Configuring Conext XW/XW+/SW Inverter/Chargers Table 3-2 Charger Settings Setting Description Charger Block Stop Conext XW+ only: Sets the time that charging on AC1 can resume. At the Charger Block Stop time, charging on AC1 is enabled again. Conext SW only: Sets the time that charging can resume. Battery Configuration Battery Configuration gives you options for configuring the battery for your inverter/charger.
Device Configuration Table 3-3 Battery Configuration Menu Bulk Termination Voltage Sets the minimum value of bulk voltage for a custom battery type. Absorption Voltage Sets the absorption voltage for a custom battery type. Absorption Time Sets the time spent in the Absorption stage, before transitioning to Float (3-Stage charging) or NoFloat (2-Stage charging). Float Voltage Sets the float voltage for a custom battery type.
Configuring Conext XW/XW+/SW Inverter/Chargers Table 3-4 Inverter/Charger AC Settings Setting Description AC Input Priority Conext XW+ only: Sets the priority for the AC source (AC1 or AC2) for qualification and transfer. For example, this setting allows the inverter/ charger to use a renewable energy source (such as an AC hydro generator) connected to AC2 on a first-priority basis and use utility power only when renewable energy is insufficient or unavailable to power loads.
Device Configuration Table 3-4 Inverter/Charger AC Settings Setting Description AC Breaker Conext SW only: Sets the AC1 (Grid) breaker size, based on the size of the breaker installed on AC1. The installed breaker size must not exceed the capacity of the upstream distribution panel. The inverter/charger limits the maximum input current to this setting by derating its charging current. AC Lo Volt Minimum acceptable input voltage level from the utility grid.
Configuring Conext XW/XW+/SW Inverter/Chargers Table 3-5 Inverter/Charger Grid Support Settings Setting Description Grid Voltage Enables Grid Support when selected. Support Enabled Grid Support Voltage Sets the level to which the batteries will be discharged when the inverter is selling power to the grid or supporting the power grid by providing additional power to the loads. This setting is not adjusted for the battery temperature if the temperature sensor is installed.
Device Configuration Generator Support Configuration Generator support allows power to be automatically drawn from the batteries to assist an AC generator to support heavy loads (i.e. loads that exceed the available current from the generator). Generators have a limited output current and it is possible to reach this limit when operating heavy loads. The inverter/charger can assist the generator when heavy current demands load down the generator by supplying additional power from the batteries.
Configuring Conext XW/XW+/SW Inverter/Chargers Figure 3-12 Inverter/Charger Auxiliary Output Configuration Table 3-7 Auxiliary Output Configuration Settings (Items in Gray Displayed When Auxiliary Output Mode is set to “Automatic”) Setting Description Auxiliary Output Mode Sets the state of the Auxiliary Output. ManualOn or ManualOff allow manual control of the Auxiliary Output. When set to Automatic, a trigger source can then be selected. Active Output Sets the mode (polarity) of the auxiliary output.
Device Configuration Figure 3-13 Inverter/Charger Auxiliary Output Configuration (Batt Temp Triggers) Figure 3-14 Inverter/Charger Auxiliary Output Configuration (Batt Voltage Triggers) 3–16 975-0720-01-01 This manual is for use by qualified personnel only
Configuring Conext XW/XW+/SW Inverter/Chargers Figure 3-15 Inverter/Charger Auxiliary Output Configuration (Fault Trigger) Multi-Unit Configuration Multi-Unit Configuration includes the device number and connections for the charge controller. You can also configure these using the Configuration Wizards (see Chapter 2, “System Configuration”).
Device Configuration Setting Description Device Name Specifies the displayed name of the charge controller. Gives each Xanbus-enabled device a unique identifiable name. This makes each device easier to identify when multiple Xanbus-enabled devices are connected together. Device Instance Specifies the number associated with the charge controller, which will appear beside the Device Name in the application.
Configuring Conext XW/XW+/SW Inverter/Chargers Advanced Features Configuration Advanced Features Configuration allows you to access the inverter/charger’s advanced settings. Figure 3-17 XW Inverter/Charger Advanced Features Configuration Setting Description Remote Power Off When an external switch has been connected to the Conext XW auxiliary port, enabling this option will allow for the Conext XW to power off from the auxiliary port.
Device Configuration Setting Description AC Transient Over Voltage When enabled, the inverter will stop exporting power to the grid when the grid voltage exceeds 120% of nominal (as per HECO Standard). GenSupp Plus Only enabled on a split-phase Conext XW. When enabled, this feature helps to balance the generator input L1 and L2 phases under severe imbalanced loads on L1 and L2. This should only be enabled for generators below 5 kW.
Configuring Conext MPPT 80 600 and Conext MPPT 60 150 Solar Charge Controllers Basic Status The Basic Status window displays input and output voltage, current, power, state of the charger and auxiliary output, daily power production and peak power.
Device Configuration Thermal Status MPPT 80 600 only: Thermal Status window displays thermal readings on the unit, which helps in analyzing a derating scenario. To view the Thermal Status window: From the Basic Status window, click View > Status Page > Thermal Status Page.
Configuring Conext MPPT 80 600 and Conext MPPT 60 150 Solar Charge Controllers Charger Configuration Charger Configuration gives you options for configuring the Charge Controller to operate from your battery bank. Figure 3-20 Charge Controller Charger Configuration Table 3-8 Charger Configuration Settings Setting Description Maximum Charge Rate Sets the percentage of the maximum DC output current that is available to the charger. The maximum DC output current for the Charge Controller is 60 ADC.
Device Configuration Figure 3-21 Charge Controller Battery Configuration Table 3-9 Charge Controller Battery Settings (Custom Settings in Gray) Setting Description Battery Type Selects the system battery chemistry and type: Flooded (default), AGM, Gel and Custom. If you select Custom, the Charger Configuration screen for configuring voltage settings for each charging stage is displayed. Battery Voltage Sets the nominal battery voltage for the system.
Configuring Conext MPPT 80 600 and Conext MPPT 60 150 Solar Charge Controllers Solar Input Configuration Solar Input Configuration allows you to disable automatic maximum power point tracking and configure the reference voltage level the Charge Controller operates from. Configuring the reference voltage is not required for normal operation, but can be useful for non-PV applications or for testing purposes.
Device Configuration Table 3-10 Auxiliary Menu Settings (Items in Gray Displayed When Auxiliary Output Mode Is Set to “Automatic”) Setting Description Output Level Selects the active high auxiliary output voltage (the active low output voltage is 0 V). Trigger Source Selects the desired condition (Trigger Source) to activate the auxiliary output. Trigger Level Selects the battery or array voltage to activate the auxiliary output.
Configuring the Conext Automatic Generator Start Configuring the Conext Automatic Generator Start The following section describes how to configure the Conext Automatic Generator Start (AGS), an optional accessory that may not be installed in all power systems. To configure the Automatic Generator Start: 1. On the main screen, click the Automatic Generator Start icon: The AGS Basic Status window opens. 2. In the Basic Status window, click Configure. 3. Click the settings category you want to configure.
Device Configuration Figure 3-26 AGS Basic Status Window Generator Configuration Generator Configuration provides the means to customize the following settings if the generator being used doesn’t conform to one of the preset generator types or if an exercise period needs to be scheduled. Table 3-11 AGS Generator Settings Setting Description Generator Type Selects the starting requirements of the generator. The starting requirements determine how the AGS must be wired to the generator’s starting system.
Configuring the Conext Automatic Generator Start Table 3-11 AGS Generator Settings Setting Description Exercise Time Sets the time of day that the AGS exercises the generator. Exercise Time requires that any parameter other than “0” be set in Exercise Period and a value be set in Exercise Duration. Relay 3 Function Sets the function of Relay 3 of the AGS. The function of Relay 3 affects contacts 19 and 20 of the 20-contact connector and external wiring harness.
Device Configuration Trigger Configuration Trigger Configuration contains the settings for automatically starting and stopping the generator. This menu allows the adjustment of the default settings for battery voltage, thermostat ON/OFF signals, inverter load, and battery charging stage. Note: To automatically start and stop the generator using these triggers, the trigger must both be set and enabled. Some triggers need to be enabled only.
Configuring the Conext Automatic Generator Start Table 3-12 AGS Trigger Settings Setting Description Low Battery Voltage Start (24 hr) Enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 24 hours. Charger Float State Stop When selected, enables the AGS to stop the generator when the inverter/charger has recharged the batteries to the Float stage.
Device Configuration Multi-Unit AGS Configuration AGS Basic Configuration provides the means to identify multiple AGS units within the same configuration. Figure 3-28 AGS Basic Configuration Table 3-13 AGS Trigger Settings Setting Description Device Name Gives each Xanbus-enabled device a unique identifiable name. This makes each device easier to identify when multiple Xanbus-enabled devices are connected together. The default device name for the AGS is “XW AGS.
Configuring the System Control Panel Table 3-13 AGS Trigger Settings Setting Description Generator Association This generator name is used by the Conext XW+ to identify which generator is connected to either of the two AC inputs, AC1 or AC2. It is only necessary to change this setting in installations with more than one AGS in a system. In this case, the Generator name on each AGS needs to be unique. For example, if a generator is connected to AC2 on an Conext XW+, the generator name (e.g.
Device Configuration Basic Configuration Basic configuration includes setting the device name and number, as well as screen appearance and temperature display preference. Figure 3-30 SCP Basic Configuration Table 3-14 SCP Basic Configuration Settings Setting Description Device Name Allows you to customize the display name of the SCP. Device Instance Sets the device number. Brightness Adjusts the brightness of the display to suit interior light conditions and enhance visibility.
Configuring the Conext Battery Monitor Saving and Restoring Configurations Save Configuration allows you to save the current SCP configuration. Restore Configuration allows you to restore a previously saved configuration from a file. See “Restoring a Configuration” on page 2–32 for further details. Configuring the Conext Battery Monitor The following section describes how to configure the basic and advanced settings of the Conext Battery Monitor. To configure the Battery Monitor: 1.
Device Configuration Basic Status The Basic Status window shows the status of the Battery Monitor.
Configuring the Conext Battery Monitor Battery Configuration Battery configuration allows you to configure basic and advanced settings of your Battery Monitor. Figure 3-32 Battery Monitor Battery Configuration Table 3-15 Battery Configuration Settings Setting Description Battery Capacity Battery’s capacity in Amp-hours (Ah). Nominal The discharge rate (in hours) at which the battery manufacturer rates your battery’s Discharge Rate capacity.
Device Configuration Table 3-15 Battery Configuration Settings Setting Description AutoChanges sensitivity of the auto-sync function. If it takes too long to activate the Synchronization synchronization function, lower this value. If it synchronizes too early, increase this Sensitivity value for a later synchronization. Peukert Exponent Represents effect of reducing battery capacity at higher discharge rates. Self Discharge Rate Rate at which the battery loses capacity by itself, when it is not used.
Configuring the Conext Battery Monitor Table 3-16 Battery Temperature Settings Setting Description Capacity Temperature Coefficient Percentage that battery’s capacity changes with temperature. Temperature Units Select display between °C/°F. Hardware Configuration Hardware configuration allows you to configure the hardware settings of your Battery Monitor.
Device Configuration Multi-Unit Configuration Multi-unit configuration allows you to select the battery association and set the device name and instance of the Battery Monitor. Figure 3-35 Battery Monitor Multi-Unit Configuration Setting Description Device Name Specifies the displayed name of the Battery Monitor. Gives each Xanbus-enabled device a unique identifiable name. This makes each device easier to identify when multiple Xanbus-enabled devices are connected together.
Configuring the Conext Battery Monitor Modbus Configuration WARNING UNINTENDED OPERATION The use of this product with Modbus communications requires expertise in the design, operation, and programming of the device. Only qualified persons should program, install, alter, and commission this product. When writing values to the device, you must ensure other persons are not working with the device. Failure to follow these instructions can result in death or serious injury, and/or equipment damage.
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4 System Logging Chapter 4, “System Logging” contains information and procedures to use the Conext Configuration Tool system logging feature. Topics in this chapter include: • “Introduction” on page 4–2 • “Getting Started” on page 4–2 • “Configuration” on page 4–3 • “Running the Logger” on page 4–7 • “Using the Data” on page 4–8.
System Logging Introduction With the system logging feature you can log any parameter broadcast from any device on the Xanbus network. The information is logged to a comma-separated values (CSV) text file, which can be imported directly into a spreadsheet program such as Microsoft Excel. You can also specify several timing parameters such as logging interval, logging duration, start of log and automatic repeating.
Configuration Configuration The logging configuration is displayed as a tree. The main components are All Devices (where the data to log is specified), Timing, Email and FTP. To expand each tree or sub-tree, click the plus sign beside each folder. Selecting Fields to Log All of the data points that are available to be logged are in the All Devices branch of the Logging Configuration tree. At the top level of the tree are all of the devices that are currently on the network.
System Logging Polling Period You can set the logging period in seconds using a drop-down menu. The following logging periods are possible: • 1 second (default setting) • 2 seconds • 5 seconds • 10 seconds • 1 minute • 10 minutes • 1 hour Logging Duration The logging duration is specified in hours and minutes. A logging duration of zero allows continuous logging until the Stop button is pushed.
Configuration Email Options Once a log is complete, Conext Configuration Tool can automatically compress it and send it off site to a specific email account. Of course, for this feature to work, it is necessary for the computer running Conext Configuration Tool to be connected to the Internet and have access to an SMTP server. This feature requires an account with an SMTP (Simple Message Transfer Protocol) server only. It will not send from IMAP, Exchange Server, or a webmailonly email account.
System Logging Troubleshooting Getting Conext Configuration Tool to send an email can be challenging because all parameters need to be correct. Firewalls and security programs can also block email attempts even when all connection parameters are correct. Always try a short log first with your email connection parameters to make sure that emails will go through at all before committing to a big logging session.
Running the Logger Passive Mode FTP normally uses two connections, one initiated from the server and the other initiated from the client. However, some firewalls may block connections initiated from the server side. Passive mode allows files to be transferred using only the one connection. Passive mode is the default, because of its wider utility. However, it is possible for a connection to work only in normal mode. The bottom line is: if the connection doesn’t work in one mode then try the other.
System Logging Limitations There is no particular limit to the number of data points that can be logged simultaneously. Most spreadsheet programs can import up to 256 columns of data. Taking into account the time and date columns, it should be possible to log up to 254 data points. Similarly, there is no particular limit to the length of the log file. However, earlier versions of Excel can only accept 65536 rows of data.
Using the Data Tuple The Tuple line is used only for fields within variable length messages from the device. These are messages that have repeated sequences of fields such as AcInStsRms that have a tuple per AC line when configured for split phase. The tuple number counts up from zero. Tuple 0 would be for line 1 and tuple 1 would be for line 2. Signal The fifth line from the log file header indicates the name of the field within the message as identified from the fields above.
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5 Upgrading Firmware Chapter 5, “Upgrading Firmware” contains information about upgrading device firmware using Conext Configuration Tool.
Upgrading Firmware Introduction WARNING LIMITATIONS ON USE During the firmware upgrade process of any device on the Xanbus network, all units on the network will cease output of power. Do not use any device on the Xanbus network in connection with life support systems or other medical equipment or devices. Failure to follow these instructions can result in death or serious injury.
Starting Firmware Upgrade To upgrade Conext Configuration Tool firmware: 1. Power down Xanbus devices that are not intended to be updated. This reduces network traffic and speeds up the update process. 2. Click Firmware Upgrade. 3. A warning box appears, as shown below. Upgrading the firmware causes all devices to stop power conversion and enter standby mode as a safety feature. Power conversion can be resumed after the upgrades are complete. To proceed with the firmware upgrade, click OK. 4.
Upgrading Firmware After clicking Upgrade, progress bars for each device will be displayed below the panel, as well as an overall progress bar. Firmware is upgraded on one device at a time. No firmware changes are made to a device until the previous device is fully upgraded. Figure 5-3 Upgrade Process Upgrade Failures If the firmware upgrade fails prior to completion, close Conext Configuration Tool and perform a reset of the system by turning off all AC and DC power to the devices.
A Legacy USB-toXanbus Adapters Appendix A, “Legacy USB-to-Xanbus Adapters” provides information about installing older versions of the USB-to-Xanbus adapter.
Legacy USB-to-Xanbus Adapters Installing Previous Versions of the USB-to-Xanbus Adapter Conext Configuration Tool is compatible with previous versions of the USB-toXanbus adapter, as shown below. Xanbus Receive Xanbus connector accepts a Xanbus cable to connect to the Conext XW+ Inverter/ Charger system. Xanbus Send USB Receive USB Send Indicator LEDs Xanbus Diagnostic Tool USB cable connects to USB port on the computer.
Installing Previous Versions of the USB-to-Xanbus Adapter Windows XP To install using Windows XP: 1. Connect the USB-to-Xanbus adapter to an available USB port on your computer. A green LED indicator will blink when it is connected. Xanbus Receive Xanbus Send USB Receive USB Send Xanbus Diagnostic Tool Indicator LED 2. Insert the Installation USB flash drive into an available USB port on your computer. A Found New Hardware balloon will appear, and the Found New Hardware Wizard will open.
Legacy USB-to-Xanbus Adapters 3. Select Search for the best driver in these locations. Click the check box next to Include this location in the search and select the Installation USB flash drive. Click Next. 4. If a Hardware Installation warning appears (“The software you are installing for this hardware has not passed Windows Logo testing to verify its compatibility with Windows XP”), click Continue Anyway. The Wizard will begin software installation. 5.
Installing Previous Versions of the USB-to-Xanbus Adapter 3. Click on the Start button and select the Control Panel. From the Control Panel open the Device Manager. 4. The USB-to-Xanbus will be listed under Other devices as USB-CAN. 5. Right-click on the USB-CAN device, and select Update Driver Software.... 6. Click Browse my computer for driver software. 7. Select the Installation USB flash drive as the search location. Click Next. 8.
Legacy USB-to-Xanbus Adapters Windows 8 To install using Windows 8: 1. Open the Charm bar by hovering your mouse cursor over the upper right side of your monitor. Click the Settings charm and click the Change PC settings link at the bottom of the Settings menu.
Installing Previous Versions of the USB-to-Xanbus Adapter 2. Click the Update and Recovery menu and select Recovery. 3. Click the Restart now button under the Advanced Startup heading. When your computer reboots, it will display boot options. Click Troubleshoot.
Legacy USB-to-Xanbus Adapters 4. Click Advanced Options, followed by Windows Startup Settings. 5. Click the Restart button. After the reboot, choose the Disable driver signature enforcement option by pressing the F7 key on your keyboard. 6. Login to Windows 8 and install the drivers. If a warning message appears stating that the drivers are not digitally signed, click Accept. 7. Connect the USB-to-Xanbus adapter to a USB port on your computer.
Schneider Electric http://solar.schneider-electric.com As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication. © 2015 Schneider Electric. All rights reserved.
