XCSR QGH1315301 03/2017 XCSR Contactless RFID Safety Switches User Manual (Original Document) QGH1315301.00 03/2017 www.schneider-electric.
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
Table of Contents Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part I General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Requirements . . . . . . . . . . . . . . . . . . .
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Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
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About the Book At a Glance Document Scope This manual describes the features, installation, wiring, usage, and troubleshooting of the XCSR RFID Safety Switches. Validity Note The technical characteristics of the devices described in this manual also appear online. To access this information online: Step Action 1 Go to www.tesensors.com. 2 In the Search box, type the model number of a product or the name of a product range. Do not include blank spaces in the model number/product range.
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XCSR General QGH1315301 03/2017 Part I General General Overview This part provides detailed information about the safety requirements and product description.
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XCSR Safety Requirements QGH1315301 03/2017 Chapter 1 Safety Requirements Safety Requirements Safety Requirements Precautions WARNING IMPROPER SETUP OR INSTALLATION This equipment must only be installed and serviced by qualified personnel. Read, understand, and follow the compliance below before installing the XCSR RFID Safety Switches. Failure to follow these instructions can result in death, serious injury, or equipment damage.
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XCSR Product Specification QGH1315301 03/2017 Chapter 2 Product Description Product Description Overview This chapter describes the general information, XCSR RFID Safety Switch functions, and system components. What Is in This Chapter? This chapter contains the following sections: Section 2.1 QGH1315301 03/2017 Topic Page General Information 14 2.2 XCSR RFID Safety Switch Functions 22 2.
Product Specification Section 2.1 General Information General Information Overview This section describes general information of the XCSR RFID Safety Switches.
Product Specification XCSR RFID Safety Switch General Description Overview The XCSR RFID Safety Switches are used where personnel protection is required. The basic applications are for monitoring the position of movable safety guards to prevent hazardous situations from occurring when the safety guard is opened.
Product Specification How a XCSR RFID Safety Switch Works? General Description A XCSR RFID Safety Switch is a contactless system that consists of a microprocessor-controlled switch (also called "sensor" or "reader") and a transponder (also called "tag" or "coded actuator"). The reader is to be mounted on the fixed part of the safety guard, and the transponder on the mobile part. There is no contact between the transponder and the switch, a radio-frequency technology is used for the communication.
Product Specification Operating Zones (Sao – Sar) General Description When paired transponder and reader are both operating: Sao (Assured operating sensing distance) is the distance from the sensing face within which the presence of the specified target is correctly detected under all specified environmental conditions (for example: operating temperature, material of the mounting support) and manufacturing tolerances.
Product Specification Definition of Characteristic Times Response Time (Tt) Time between the transponder is entering the operating zone, and the switching of the OSSDs to the ON state. Typical Tt = 120 ms. This time applies for only one reader. In daisy-chain configuration, each additional switch increases this time by 50 ms. For Standalone models, the typical response time is Tt = 250 ms.
Product Specification System Response Time (Process Safety Time) General Description According to EN ISO 13855, the total response time (T) corresponding to the overall system stopping performance is calculated by the given formula: T = t 1 + t2 Where: t1 = Response time of the protection system (in second). It is the total time between the actuation of the safeguard and the switching to the OFF state of its output components.
Product Specification Risk Assessment General Description Risk assessment and risk reduction are iterative processes described in EN ISO 12100, IEC 61508 & IEC 62061 (SIL and SILCL), and EN ISO 13849-1 (PL).There are various techniques for risk assessment, and not one of it can be considered as the right way to perform risk assessment. The standard specifies some general principles but does not specify exactly what has to be done in each case.
Product Specification For more information, refer to: http://www.schneider- electric.com/ww/en/download/document/DIA4ED1100102EN. Reference Standards The following table describes the main reference standards: Standard Risk assessment Description EN ISO 12100 Risk assessment and risk reduction Safety of machinery. General principles for design. Risk assessment and risk reduction. Standard Safety level Description EN ISO 13849-1 Performance level (PL) Safety-related part of control system.
Product Specification Section 2.2 XCSR RFID Safety Switch Functions XCSR RFID Safety Switch Functions Overview This section describes the various functions of XCSR RFID Safety Switch.
Product Specification Operating Modes Introduction The operating mode determines the start-up and operating behavior of the XCSR RFID Safety Switch. The operating mode descriptions in this section are derived from the operating state definitions (see page 26). Automatic Start In this mode, the system enters the Run state after startup without operator intervention, as long as the paired transponder is in the reader detection zone.
Product Specification NOTICE UNINTENDED EQUIPMENT OPERATION For "monitored manual Start/Restart", the command is effective after the operator has pressed and released the Start button, which means a transition sequence 0 Vdc –> 24 Vdc –> 0 Vdc on the start command. The minimum duration of this sequence must be between 200 ms and 5 s. Beyond the 5 s, the release action on the command will not activate the XCSR RFID Safety Switch.
Product Specification External Device Monitoring (EDM) or Machine Primary Control Element (MPCE) Monitoring General Description EDM monitoring is an important safety function. The EDM monitors the interface between XCSR RFID Safety Switch and the guarded machine to: Confirm that the external devices such as switching devices like contactors are responding correctly to the XCSR safety outputs.
Product Specification Operating and Output States, LED Meaning Introduction This figure describes the Diagnostic LED of the XCSR reader: LED 1 (TR) Transponder state LED 2 (RD) Reader/Output state Diagnostic LED Meanings This table describes the operating and output states with LED meanings and output states of the XCSR RFID Safety Switch: Operating state LED 1 Transponde r LED 2 Reader OSSDs OFF OFF OFF Initialization Orange Orange Configuration Run 26 Orange Orange Fast blinking Fast blink
Product Specification Operating state LED 1 Transponde r Error detected Red Blinking Green or OFF QGH1315301 03/2017 LED 2 Reader OSSDs LEDs meaning Comment Red Blinking OFF Invalid transponder or nonpaired transponder detected: new power-up required after fault clearance Possible attempted fraud or transponder damaged 1, 2, 3, or 4 red flashes OFF Internal error detected. Contact the customer support of your country.
Product Specification XCSR Standalone Models General Description Special models of the XCSR RFID Safety Switches (XCSRC•1•M12) are designed to be used as standalone products, when associated with contactors having mechanically linked contacts (force-guided) connected to the OSSDs that is, without any safety relay, controller, or PLC. In standalone operation, the two OSSDs are connected directly to the contactors. This connection is made through a pre-wired 8 pins M12 connector.
Product Specification It is the aim of the risk analysis to determine whether the use of XCSRC•1•M12 standalone models are compatible with the expected safety integrity level of the entire system. WARNING IMPROPER UTILIZATION It is the responsibility of the user or integrator to check whether the use of standalone XCSR RFID Safety Switch is consistent with the application risk assessment. Perform a risk assessment to choose the right product for your application.
Product Specification XCSR Series Connection (Daisy-Chain) General Description XCSRC•2M12 models of XCSR RFID Safety Switches can be connected in series. The daisy-chain function allows multiple safety guards to be connected in series. Thanks to their integrated connection means, the readers can be easily wired without using additional "T" or "Y" connectors. These connection means are two M12 5 pins male connectors (a reader by-pass is less easy to operate than if it was male/female connectors).
Product Specification A M12 plug (XCSRZE) must be connected to the reader which starts the chain (loopback device). Recommended diagnosis of the chain status with the XCSRD210MDB diagnostic module (see page 77). WARNING IMPROPER CONNECTION The safety inputs of the safety interface must be suitable to XCSR OSSDs pulsed signals specified in XCSR RFID Safety Switch specification - Characteristics Time (see page 66).
Product Specification WARNING UNINTENDED EQUIPMENT OPERATION The maximum number of switches that can be connected in series depends on different factors: The overall safety integrity level expected for the application. The cable length between each XCSR reader, The output current, The input voltage, The wire cross section (see Electrical connections (see page 52)), Failure to follow these instructions can result in death, serious injury, or equipment damage.
Product Specification XCSR Single Models General Description XCSRC•0M12 references are suitable for monitoring multiple safeguards by point-to-point connections to a safety interface (safety controller or safety PLC for example). Refer to connection schematics (see page 56).
Product Specification Single models XCSRC•0M12 are compliant with the following safety standards: SIL3 (IEC 61508) SILCL3 (IEC 62061), and PLe- Cat.4 (EN ISO 13849-1) The overall safety integrity level of the system must consider the configuration of XCSRC•0M12 switches connected but also the reliability data of the signal processing unit and the output system.
Product Specification Pairing Modes General Description For every model (standalone, daisy-chain and single), two references corresponding to two different pairing modes are available: XCSRC1•M12 “Unique pairing” models: Unique Code, digital code saved in factory. New transponder pairing is impossible. In case of transponder damage, the transponder and the reader must be both replaced. XCSRC3•M12 “re-pairing enabled” models: Unique Code, digital code saved in factory.
Product Specification Pairing number NOTE: During the factory pairing phase, a same traceability number is printed on both parts ‘transponder and reader).
Product Specification Section 2.3 System Components System Components Overview This section describes the system components and the main features of the XCSR RFID Safety Switches.
Product Specification System Components Identification General Description This figure displays the system components: This table describes the system components: Component 38 Description Component Description A XCSRC•0M12: Single F M12 5 pins male connector B XCSRC•1•M12: Standalone G M12 8 pins male connector C XCSRC•2M12: Daisy-chain H, I M12 5 pins male connector D Transponder J Transponder sensitive area E Loopback device M12 M Reader sensitive area K Visualization of transp
Product Specification XCSR Features Features This table describes the main standard features of XCSR RFID Safety Switches: Features XCSRC•0M12 XCSRC•1•M12 XCSRC•2M12 Single Standalone Daisy-chain Two PNP safety outputs (OSSDs) ✓ ✓ ✓ Automatic start/restart – XCSRC•1AM12 – Monitored manual start – XCSRC•1MM12 – External Device Monitoring (EDM) feedback input – ✓ – EDM & Automatic/manual start/restart through safety interface ✓ – ✓ Transponder with rotating sensitive face ✓ ✓ ✓
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XCSR Installation, Wiring, and Startup QGH1315301 03/2017 Part II Installation, Wiring, and Startup Installation, Wiring, and Startup Overview This section provides information about installation, wiring, and startup. WARNING IMPROPER SETUP Read the information in this section completely before starting the installation procedures (see page 45). The XCSR RFID Safety Switch must be installed, checked, and maintained by qualified personnel as defined in the Meeting Full Compliance (see page 11).
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XCSR Installation QGH1315301 03/2017 Chapter 3 Installation Installation Overview This chapter describes the installation of the XCSR RFID Safety Switches.
Installation Parts List Parts This figure displays the different parts of the XCSR RFID Safety Switch: A. The XCSR RFID Safety Switch package includes: 1. XCSR Reader (paired in factory) with QR code (see page 7) 2. XCSR Transponder (paired in factory) 3. 4 x Blanking plugs 4. EU Declaration of conformity 5. Quick start guide B. M12 pre-wired connection cables (see page 74) (to be ordered separately): 1. Reader connection cable: female M12 5 or 8 pins pre-wired 2.
Installation Mounting the XCSR RFID Safety Switch Overview WARNING UNINTENDED EQUIPMENT OPERATION The operating distances depend on the approach direction. Before mounting the XCSR RFID Safety Switch, refer to this section. Failure to follow these instructions can result in death, serious injury, or equipment damage. Mounting NOTE: To prevent unauthorized removal of the reader and/or the transponder, one-way screws are available as accessory (see page 73).
Installation Multiple Systems In case of applications requiring multiple readers which are mounted in close proximity, a minimum distance between readers must be respected to avoid mutual interferences: E1min = 45 mm / 1.77 in E2min = 150 mm / 5.91 in E3min = 35 mm / 1.38 in Functional Directions Different allowed approach directions and associated detection curves are given below.
Installation Functional Direction FD1 (“Face to Face” Mounting): PREFERRED CONFIGURATION Thanks to its rotative (two positions) sensing head, the transponder sensing area can remain “face to face” with the reader sensing area allowing to keep optimized detection conditions.
Installation Typical switch-on and switch-off sensing distances along Y axis as function of Z. (longitudinal misalignment for X=0) 48 Typical switch-on and switch-off sensing distances along X axis as function of Z.
Installation Functional Direction FD2 (“Side by Side” Mounting) In this configuration, transponder and reader sensing areas are “side by side”: Sao, Sar, Hr values above are given without misalignment between the transponder and the reader (x=y=z=0) NOTICE UNINTENDED EQUIPMENT OPERATION Do not use the XCSR reader as a mechanical stop for the mobile part of the safeguard. Failure to follow these instructions can result in equipment damage.
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XCSR Wiring QGH1315301 03/2017 Chapter 4 Wiring Wiring Overview WARNING IMPROPER CONNECTION The XCSR RFID Safety Switches must be powered by a safety extra low voltage (SELV) or a protected extra low voltage (PELV). The XCSR RFID Safety Switches are designed for use only on a 24 Vdc negative ground electrical system. Never connect the XCSR RFID Safety Switches to a positive ground system. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wiring Electrical Connections Single Connections (XCSRC•0M12) This table describes the pin-wire connections for the M12, 5-pin connector of single models: M12, 5-pin (XCSRC•0M12) Pin number Description 1 +24 Vdc 2 OSSD2 3 0 Vdc 4 OSSD1 5 Not connected Connector Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).
Wiring This table describes the pin-wire connections for the M12, 5-pin connectors of daisy-chain models: M12, 5-pin (XCSRC•2M12) Pin number Description OUTPUT connector Connector INPUT connector 1 +24 Vdc +24 Vdc 2 OSSD2 (O2) INPUT2 (I2) 3 0 Vdc 0 Vdc 4 OSSD1 (O1) INPUT1 (I1) 5 Diagnosis Out (Do) Diagnosis In (Di) BN Brown WH White BU Blue BK Black GY Grey Refer to Cable References XZCP11V12L••, XZCP12V12L••, or XZCR1111064D•• (see page 74).
Wiring Standalone Connections (XCSRC•1•M12) This table describes the pin-wire connections for the M12, 8-Pin connector of standalone models: M12, 8-pin (XCSRC•1•M12) Pin number Description 1 +24 Vdc 2 OSSD2 3 0 Vdc 4 OSSD1 5 EDM_ST_1 6 EDM_ST_2 7 Not connected 8 Not connected Connector Refer to Cable References XZCP29P12L•• or XZCP53P12L•• (see page 74).
Wiring WARNING UNINTENDED EQUIPMENT OPERATION The KM1 and KM2 contactors must have force-guided contacts. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTE: XCSR•1AM12 models can also be used with not monitored manual start/restart by adding a push button in series in the EDM loop. In this configuration, the start command is effective when the command is pressed only (0 Vdc -> 24 Vdc).
Wiring Connection Schematics Standalone Application The XCSRC•1•M12 standalone models can be directly connected to contactors having mechanically linked contacts (force-guided) connected to the OSSDs. In that configuration, the use of a safety relay, controller, or PLC is not compulsory. This figure describes the wiring diagram for XCSRC•1MM12 standalone with monitored manual start and contactor contacts feedback loop (EDM): (1) Use of arc suppressors for KM1 & KM2 is recommended.
Wiring WARNING IMPROPER TYPE UTILIZATION It is the responsibility of the user or integrator to check whether the use of standalone XCSR RFID Safety Switch is consistent with the application risk assessment. Perform a risk assessment to choose the right product for your application. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Wiring Safety interface Features of interest Safety relay XPSAFL XPSAK XPSAR Static outputs for PLC diagnosis – Yes Yes – 4 outputs – Safety PLC Controller (1) XPSMC XPSMCM SLC 4 outputs Embedded (Through different communication protocols) Modular, up to 26 Embedded – – – Yes Yes – – – – 6 outputs Modular, up to 16 Auxiliary output (for example, PLC input or light indicator) – 1 2 – Yes Yes Yes External Device Monitoring (EDM) Yes Yes Yes Yes Yes Yes Yes Not mon
Wiring Connecting with an XPSAK Module This figure describes the connection of single model XCSRC•0M12 with an XPSAK module, with EDM and manual start with monitoring of the start button: (1) Operating status of internal electronic fuse (2) XCSR RFID Safety Switch indicator light deactivated ESC External Start Conditions BN Brown WH White BU Blue BK Black GY Grey Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).
Wiring Connecting with an XPSAFL Module This figure describes the series connection of five XCSRC•2M12 daisy-chain models with an XPSAFL module, with EDM and monitored manual start: BN Brown WH White BU Blue BK Black GY Grey Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74). NOTICE UNINTENDED EQUIPMENT OPERATION The maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.). Failure to follow these instructions can result in equipment damage.
Wiring Connecting with a XPSMC Controller This figure describes the example of wiring diagram of a XCSRC•0M12 single model with the XPSMC safety controller: ESC External start conditions OSSD1/OSSD2 Output signal switching device 1 Technical characteristics for minimum rating of fuse. Refer to XPSMC catalog (technical data). 2 Only applicable to XPSMC32Z•••. BN Brown WH White BU Blue BK Black GY Grey Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74).
Wiring Connecting with an XPSMCM Controller This figure describes the connection of a XCSRC•0M12 single model with an XPSMCM controller: BN Brown WH White BU Blue BK Black GY Grey Refer to Cable References XZCP11V12L•• or XZCP12V12L•• (see page 74). NOTICE UNINTENDED EQUIPMENT OPERATION The maximum cable length for EDM/restart feedback loop and OSSD connections is 30 m (98.42 ft.). Failure to follow these instructions can result in equipment damage.
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XCSR Technical Characteristics QGH1315301 03/2017 Chapter 5 Technical Characteristics Technical Characteristics Overview This chapter describes the technical characteristics of the XCSR RFID Safety Switch.
Technical Characteristics XCSR RFID Safety Switch Specifications Conformity/Approvals This table provides the standards and approvals: Conforming to standards ISO 14119:2013, EN/IEC 60947-5-2, EN/IEC 60947-5-3, EN/ETSI 301 489-1, EN/ETSI 300 330 UL 508, CSA C22.2, CFR 47 FCC 15, RSS GEN, RSS 210 SIL 3 (IEC 61508), SILCL 3 (IEC 62061), PLe–Cat.
Technical Characteristics Typical Operating Distances (Face to Face Mounting) This table provides the typical operating distances: Characteristic times Unit Value Description Typical operating sensing distance mm 15 mm (*) (0.59 in) Assured operating sensing distance (Sao) mm Sao = 10 mm (0.39 in) Typical release sensing distance mm 18 mm (*) (0.71 in) FD1 Functional Direction along longitudinal axis Assured release sensing distance (Sar) mm Sar = 35 mm(1.
Technical Characteristics FCC NOTE TO USERS IN THE UNITED STATES This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
Technical Characteristics Safety Related Data General Description This table provides safety related data for the XCSR RFID Safety Switches: Mission Time (TM) EN/ISO 13849-1 PFHD 20 years 5x10-10 Per reader EN/ISO 13949-1 and EN/IEC 62061 For safety related data definitions, refer to the Glossary (see page 94).
Technical Characteristics Dimensions XCSRC•0M12 and XCSRC•1•M12 Dimensions 70 QGH1315301 03/2017
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Technical Characteristics XCSRK2A• Dimensions XCSRZE Dimensions 72 QGH1315301 03/2017
Technical Characteristics Accessories Power Supply The power supply must meet the requirements of IEC 60204-1 and IEC 61496-1. The SELV Schneider Electric part number ABL8RPS24••• is recommended. This figure describes the power supply ABL8RPS24•••: ABL8RPS24••• Operating temperature range -25...60 °C without derating: Input voltage Secondary Output voltage (V) Single to phase (N-L1) 100...120 Vac -15 +10% (50 Hz or 60 Hz) 24...28.8 Phase to phase (L1-L2) 200...
Technical Characteristics Reference Description XCSRZSRC1 Mounting plate for readers XCSRC•••M12 XCSRZSTK1 Mounting plate for transponders XCSRK2A•. Cables This table describes the 5-pin cables for use with single (XCSRC•0M12) models and for the connection between a safety interface and the last reader of a daisy-chain (XCSRC•2M12): Cables (pre-wired 5 pins) Description Length XZCP11V12L2 Connector M12 - Female - Straight - 5 poles - PUR - pre-wired 2 m (6.56 ft) XZCP11V12L5 0.34 mm2 (AWG22).
Technical Characteristics This table describes the jumper cables for direct series connection (daisy-chain XCSRC•2M12): Cables (jumpers 5 pins) Description Length XZCR1111064D03 2 straight M12 - Female/Female - PUR - 5 poles 0.34 mm2 (AWG22). Unshielded cable 0.3 m (0.98 ft) XZCR1111064D3 3 m (9.84 ft) XZCR1111064D5 5 m (16.4 ft) XZCR1111064D10 10 m (32.8 ft) XZCR1111064D25 25 m (82.
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XCSR XCSRD210MDB Diagnostic Module QGH1315301 03/2017 Part IV XCSRD210MDB Diagnostic Module XCSRD210MDB Diagnostic Module QGH1315301 03/2017 77
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XCSR XCSRD210MDB Diagnostic Module QGH1315301 03/2017 Chapter 6 XCSRD210MDB Diagnostic Module XCSRD210MDB Diagnostic Module What Is in This Chapter? This chapter contains the following topics: Topic QGH1315301 03/2017 Page Overview 80 Description 81 Connections Configuration 82 Wiring 84 Diagnostic LED 85 Modbus Registers 86 Operating 90 Characteristics 92 79
XCSRD210MDB Diagnostic Module Overview Overview WARNING IMPROPER UTILIZATION Do not use the Diagnostic module as a safety equipment. Diagnostic function is not part of safety function Failure to follow these instructions can result in death, serious injury, or equipment damage. The diagnostic module interprets the diagnostic data of the whole chain, and makes this information available into Modbus registers. Reception of diagnostic data frame is periodic, approximately every 2 s.
XCSRD210MDB Diagnostic Module Description Product Description QGH1315301 03/2017 Item Description Refer to...
XCSRD210MDB Diagnostic Module Connections Configuration Connections Configuration The diagnostic module can be used with “daisy chain” XCSRC•2M12 Safety Switches. It must be connected to the end of the chain. The last XCSRC•2M12 of the chain (end of chain) is the one which is connected to the safety interface (safety relay/controller…). The first XCSRC•2M12 is the one connected to the loopback device (XCSRZE). The diagnostic module can monitor up to 20 XCSRC•2M12 connected in series.
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XCSRD210MDB Diagnostic Module Wiring Inputs / Power Supply Wiring Five screw terminals (top): Pin out Description 1 +24 Vdc 2 0 Vdc 3 Not connected 4 Diagnostic input (Di) 5 Not connected View Communication Wiring 2 RJ45 8 wires: Pin out Description 1 Not connected 2 Not connected 3 Not connected 4 D1 5 D2 6 Not connected 7 +5 Vdc 8 Common (0 Vdc) View CE Wiring One terminal block: Pin out Description 1 CE1 2 CE2 View For more details, refer to Chain Error status desc
XCSRD210MDB Diagnostic Module Diagnostic LED Overview The diagnostic module has two three-color LEDs One LED for the diagnostic function. One LED for the Modbus function. Diagnostic LEDs Diagnostic LED Description: Color Description Orange Initialization state. Green Run state: Correct diagnostic data frame received.
XCSRD210MDB Diagnostic Module Modbus Registers Modbus Protocol Main features: Communication of the diagnostic data to a controller or an external display, WARNING IMPROPER CONNECTION Controller or external display must be powered by the RJ45 (pin 7 and 8, Modbus CP5S). Failure to follow these instructions can result in death, serious injury, or equipment damage. The only supported Modbus request is Read holding registers (code 03h). The Modbus protocol is Remote Terminal Unit (RTU).
XCSRD210MDB Diagnostic Module Modbus Registers Modbus Registers: Address Register 0x0000 1 Word Description Word 0 Error description Bit used 0…4 0x0001 2 Word 1 State of the first sixteen XCSRC•2M12 0…15 0x0002 3 Word 2 State of the last four XCSRC•2M12 0…3 0x0003 4 Word 3 Position of cable disconnection or XCSRC•2M12 in failure mode. 0…4 0x0004 5 Word 4 Number of XCSRC•2M12 in the chain set on the micro-switches.
XCSRD210MDB Diagnostic Module Register 4 = Word 3: Bit Default value Value Description 15…5 0 0 Not used 4 0 1…20 (dec) 3 0 2 0 Position of cable disconnection or XCSRC•2M12 in failure mode (for example, invalid transponder detected). 1 0 0 0 Value Description Register 5 = Word 4: Bit Default value 15…5 0 0 Not used 4 0 0…20 (dec) Number of XCSRC•2M12 set on the micro-switches.
XCSRD210MDB Diagnostic Module Word Bits 15 14 13 12 11 10 2 9 8 7 6 5 4 3 0 0 0 0 0 0 0 0 0 0 0 1 0 3 0 4 0 OSSD 2 OFF OFF OFF 1 0 0 1 ON ON Example 2: the fourth cable is disconnected: Word Bits 15 14 13 12 11 0 1 10 9 8 7 6 5 0 0 0 0 0 0 0 2 0 0 0 0 0 4 3 2 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 1 0 0 4 0 0 0 1 0 1 OFF OFF 1 0 OSSD OFF OFF OFF Example 3: the loopback device is not connected: Word B
XCSRD210MDB Diagnostic Module Operating Operating Hardware Installation Installation of the diagnostic module (module not connected and not powered): Step 1 Action Configure the Modbus slave address with the rotary switch (the address 0 is reserved). You can set the Modbus address at any time and during any operating mode. There are 15 possible Modbus addresses (1…15).
XCSRD210MDB Diagnostic Module For more details, refer to the Diagnostic LED description (see page 85). Modbus function (Modbus line configuration detection): The reception of a Modbus frame is indicated by flashing of Modbus LED. In case of Modbus communication detected error, no restart is required. If the detected error is canceled, the communication resumes automatically. A Modbus detected error never affects the state of Chain Error contact.
XCSRD210MDB Diagnostic Module Characteristics Conformity/Approvals This table provides the standards and approvals: Conforming to standards EN/IEC 60947-1, EN/IEC 61326-2-1 UL 508, CSA C22.2 Approvals CE, cULus, EAC, RCM Product Performances Requirements Electrical characteristics: Characteristics Value Power supply The power supply must meet requirements of IEC 60204-1 relative to SELV/PELV power supply. Operating supply voltage +24 Vdc (+10%, -20%) = [+19.2 Vdc, +26.
XCSR Glossary QGH1315301 03/2017 Glossary A ANSI AWG American National Standards Institute. The administrator and coordinator of the U.S. private sector standardization system. (American wire gauge) The standard that specifies wire section sizes in North America. C Category (Cat.) Control-reliable Describe the safety-related parts of control systems performance in relation to their ability to resist to failures and resulting behavior in case of failure.
Glossary P Performance level (PL) Ability of safety-related parts of control systems (SRP/CS) to perform a safety function in order to achieve the required risk reduction. Probability of Dangerous Failure per Hour (PFHD) Average probability of dangerous failure per hour for high demand mode of operation. R Response times Refer to Definition of Characteristic Times (see page 18). S Safety Integrated Level (SIL) The failure mode evaluation based on the risk assessment in accordance with IEC 61508.
