Operating/assembly instructions DRC-DR D3 and DRC-BM D3 radio receivers 151014 enGB 211 267 44 719 IS 975
Original operating/assembly instructions Manufacturer’s address: Terex MHPS GmbH Forststrasse 16 40597 Düsseldorf, Germany www.demagcranes.com Further documents: 2 DRC-10 D3 operating/assembly instructions 211 266 44 719 IS 975 DRC-J D3 operating/assembly instructions 211 271 44 719 IS 975 211 267 44.indd/151014 © Terex MHPS GmbH mhps-info@terex.
211 267 44.indd/151014 © Terex MHPS GmbH Contents 1 General 4 1.1 1.2 Information on the DRC-DR radio receiver General information 4 4 1.3 Information on the operating/assembly instructions 4 1.4 Symbols/signal words 5 1.5 Liability and warranty 6 1.6 Copyright 6 1.7 Spare parts 6 1.8 Definitions 7 1.9 After-sales service 8 1.10 Disposal of machine parts 8 2 Safety 9 2.1 2.2 General Intended use 9 9 2.3 Responsibility of the owner 10 2.
1 General 1.1 Information on the DRC-DR radio receiver You have purchased a Demag product. If special designs or additional options are ordered or the latest technical modifications are incorporated, the actual scope of supply may differ from the data and information as well as from the illustrations described here. If you have any questions, please contact the manufacturer. DRC-DR radio receivers may only be operated by personnel who are fully familiar with the operating/assembly instructions. 1.
1.4 Symbols/signal words Important safety information and instructions are marked by corresponding symbols and signal words in these operating/assembly instructions. Safety instructions and information must be followed. Follow these instructions with care to avoid any accidents, injuries or damage. Any locally applicable accident prevention regulations and general safety regulations must also be followed.
1.5 Liability and warranty All information included in these operating/assembly instructions has been compiled on the basis of the relevant regulations, state-of-the-art engineering principles and our many years of experience. i NOTE These operating/assembly instructions must be read carefully before starting any work on and with the DRC-DR receiver, especially before the unit is put into operation for the first time.
1.8 Definitions Owner Owners (employer, company) are defined as persons who own a radio control system and who use it as intended or allow it to be operated by suitable and instructed persons. Operating personnel/operator Operating personnel are defined as persons entrusted by the owner of a radio control system with operation of the radio control system.
1.9 After-sales service Our after-sales service will provide you with all technical information on Terex MH products and their systematic application. Should you have any questions regarding our products, please refer to one of our after-sales service centres, the relevant representative or the head office in Wetter. Please quote the serial or order no. in any correspondence or for spare part orders. Specifying this data ensures that you receive the correct information or the required spare parts.
2 Safety 2.1 General The Safety chapter provides an overview of all important safety aspects for optimum protection of personnel as well as safe and trouble-free operation of the DRC-DR radio receiver. At the time of its development and manufacture, the DRC-DR radio receiver was built according to generally accepted engineering standards and is considered to be safe to operate.
DRC radio control systems may only be operated when in perfect working order by trained personnel in accordance with the relevant safety and accident prevention regulations. This also includes compliance with the operating and maintenance conditions specified in the operating/assembly instructions. National occupational safety and health regulations must be observed and followed.
2.4 Operating personnel requirements Only authorised and trained personnel may work on the DRC-DR radio receiver. Personnel must have received instruction on the DRC-DR radio receiver functions and any hazards that may occur. Every individual given the task of working on or with the DRC-DR radio receiver must have read and understood the operating/assembly instructions before any work starts.
2.8 Safety instructions when first putting the unit into service after completing installation • The working and danger zone must be made safe. • First check that the voltage and frequency specified on the type plate match the control voltage of the installation/machine. • The commands for controlling the motion drives are disabled in the DRC-DR radio receiver until a transmitter has been clearly assigned and specified by means of the relevant initialisation dialogues and the crane ID.
3 General description 3.1 Transmitter/receiver interface Demag DRC radio control systems are designed for wireless control of hoist units and cranes. They are the man/machine interface for manually controlled crane installations. The relevant EU directives and standards are complied with for this application. A DRC D3 radio control system consists of one or more transmitters as well as at least one or, if required, more receivers.
4 Technical data DRC-DR radio receiver PCB CAN bus output LED indicators for radio connection (yellow LED) Line voltage (green LED) Internal error (red LED) IP 55 integrated in rope hoist controls Temperature range - 20° to + 70° C Weight of radio receiver 94 g Supply voltage +5 V DC (from the rope hoist controls) Typical range approx. 100 m Frequency range 2,4 GHz ISM band, 2405 - 2480 MHz 14 211 267 44.
5 Putting the DRC-DR radio receiver into operation for the first time 5.1 Safety instructions DANGER. Electric current. Electric energy may cause very severe injuries. Work on the electric equipment may only be carried out by specialists or by trained personnel. Before starting work, switch off the electric power supply and secure it against switching on again. WARNING. Risk of injury if incorrectly assembled Incorrect installation may result in severe injury and/or damage to property.
5.2 Installing the radio receiver card To install the radio receiver card, proceed as follows: – Before starting any installation work, disconnect the system from the power supply. – Install the radio receiver card in the appropriate slot Insert the radio receiver card into the appropriate slot 42354344.eps 16 42354544.eps 211 267 44.indd/151014 42354444.
– Connecting the flat cable from the radio receiver to the controller card of the rope hoist control system 42354644.eps 211 267 44.indd/151014 © Terex MHPS GmbH 42354844.eps 42354744.eps – Installation of the radio receiver card is finished when the above steps been completed. Before the system is put into operation again, make sure that other control components such as, for example, the DSE-10R control pendant with cable, have been disconnected from the system.
5.3 Function following installation A general function check of the radio receiver card can be carried out by means of the light emitting diodes. DIP LED1 LED2 LED3 43608844.jpg LED Colour Meaning LED1 Yellow Radio connection, flashing steadily LED2 Green Power on, no error (continuously lit or flashing) LED3 Red Error(s) occurred LED1 LED2 LED3 Meaning Off Flashing Off Receiver power on, no transmitter logged on Off On Off Receiver power on.
6 Using DRC radio controls 6.1 DRC-DR receiver operating functions in connection with a transmitter The functions that can be called up with the F1, F2 or horn keys on DRC-10 and DRC-J transmitters in connection with a DRC-DR receiver are described in the following: 6.1.1 F1 function key Actuate the F1 key to change the crab selection if there are several crabs.
7 International postal approval DRC D3 transmitters and receivers in the standard delivery form can be operated without any registration or operating fee in the following countries: Countries Frequency range Austria Belgium Bulgaria Croatia Cyprus Czech Republic Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland Italy Latvia 2,4-GHz ISM band Liechtenstein Lithuania Luxembourg Malta Netherlands Norway Poland Portugal Romania Slovakia Slovenia Spain United Kingdom 20 211 267 44.
Original EC conformity declaration in the meaning of EC Directive 2006/95/EG, Annex III Ident. number / Language 19968044 / EN Issue Page 0714 1/ 1 Hereby we, Terex MHPS GmbH Forststrasse 16, 40597 Düsseldorf, Germany declare that the radio control system for cranes and hoists Demag DRC, consisting of: DRC -10 transmitter DRC-J transmitter DRC-DR receiver DRC-MP receiver Ident. no. 773 591 44 Ident. no. 773 593 44 Ident. no. 719 439 44 Ident. no.
P FCC and Industry Canada Information FCC information This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
The current addresses of our sales offices, subsidiaries and agencies worldwide can be found on the Terex MHPS GmbH homepage at www.demagcranes.com/Contact Terex MHPS GmbH PO Box 67 · 58286 Wetter (Germany) Fax +49 (0 )2335 92-7676 www.demagcranes.com Reproduction in whole or in part only with prior consent of Terex MHPS GmbH, 58286 Wetter (Germany) Subject to change. Not liable for errors or omissions.
