ROCKWELL 4-I N-1 D OOR Tw o P a n e l Door Half X Door Do u b l e X Do o r Z C o m b i n a ti o n Door Choose between four door styles with this Door Kit. Our versatile Rockwell Door Kit is very easy to assemble. All materials and hardware needed to assemble any of the four styles are included.
P L E AS E REA D th e s e i m port ant not if icat ions bef ore proceeding . If any of the slats have been damaged during shipping, call us at 800-891-8312 and we will expedite replacement slat(s) or parts as needed. Lay out your Door slats and parts according to the illustration shown below to accurately identify which part needs to be replaced, if any. PLEASE NOTE: These instructions are specific to a particular door size and type.
Two Panel Door Tools Needed Ratchet with socket Drill with Phillips bit Parts Included A4 D1 D1 A1 L C1 C2 C2 D1 C2 C2 C2 C2 C3 B2 B2 B2 E D1 A3 B1 A1 R B2 B2 B2 front view side view B3 D1 D1 A2 Description F Qty Description Qty Top End Slats 1 each A1 L Side Rail Left 1 C1 C3 A1 R Side Rail Right 1 C2 Top Center Slats 6 each* A2 Bottom Rail 1 B1 B3 Bottom End Slats 1 each A3 Middle Rail 1 B2 Bottom Center Slats 6 each* A4 Top Rail 1 D1 6” Timber
Two Panel Door Assembling Your Door 1. Slide all B slats to the right into A1 R. Next, slide A2, Bottom Rail, up to A1 R and the B Slats. Attach with the bottom, right-hand Timberlock (D1) by hand, then by using a ratchet. Have someone help keep the door, slats and rails in place as you attach the Timberlocks. Keep your Timberlocks straight as they go in to keep your door square.
Two Panel Door 3. Slide all C Slats down and to the right into 2. Slide Center Rail A3 down on top of the B Slats and Center Rail A3 and Side Slat A1 R. Then slide top rail A4 down over the tops of the C Slats. into Slat A1 R. If necessary, have someone help keep the door square as you attach with the Timberlocks. Have all Timberlocks go in straight, using your hands first, then a ratchet.
Half X Door A4 4. Slide all C Slats into A1 R and A3 grooves. Once all of the slats have been positioned, place the A4 Top Rail onto the C slats and in the A1 R grooves. Fasten A4 into place with a Timberlock, first with your hand, then tighten with a ratchet. Be sure the Timberlock is going straight in and not at an angle. A1 L C1 C2 C2 C2 C2 C2 C2 C3 A3 5. Slide Side Slat A1 L into place, attaching with 6” Timberlocks, tightening by hand.
Z Combination Door 4. Slide Top Rail A4 into place, to cover the tops of the C Slats. Install top Timberlock. 5. Slide Side Slat A1 L into place, attaching with all three Tim- berlocks, tightening by hand. Once again, have someone help you keep all of the Slats straight. Once you have determined all are in place, tighten Timberlocks with a ratchet. A4 A1 L 6.
Double X Door A4 4. Slide all C Slats into A1 R and A3 grooves. Once all of the slats have been positioned, place the A4 Top Rail onto the C slats and in the A1 R grooves. Fasten A4 into place with a Timberlock, first with your hand, then tighten with a ratchet. Be sure the Timberlock is going straight in and not at an angle. Fasten by hand, then with a ratchet. A1 L A6 A5 C1 C2 C2 A7 B6 B5 5. Slide Side Slat A1 L into place, attaching with 6” Timberlocks, tightening by hand.
Installing the Falcon Door Pull The location where you attach your Door Pull is up to you. We suggest you don’t attach your Door Pull too close to the edge of your Door or a seam, as this would weaken the integrity of your Door. Typically we recommend that the center of your Door Pull be lined up 3’ from the bottom of the door.
Installing the Industrial Hangers 1. Measuring and Marking Your Hanger Holes 2. Drilling Pilot Holes Door Top • Lay your Door facing UP on saw horses. • Pencil a line 2” parallel from the Door edge (this " marks the proper location 2 for the Hanger edge). • Using your Hanger as a guide, line up your Hanger with the line you just made. • Holding your Hanger in place, measure a 2-3/8” gap between the top of the Door and the bottom of the Wheel (see below).
Installing the Industrial Hangers 1. Installing Your Hanger Assembly To Your Door 2. Tightening Your Hanger Assembly • Thread the Hex Bolts with the Washers through the back of the Door. • Thread the Hanger assembly through the Hex Bolts on the front of the Door. • Holding Hex Bolts in place using a ratchet with a 5/8” socket, lightly tighten your Acorn Nuts by hand.
Installing the Track 2. Hanging Your Track 1. Marking and Drilling Track Holes • Hold up your Track so that the marked line from the previous step is visible through the Track holes. • Mark an intersecting line in the center point of each of the Track holes. • Set the Track down. • Using a drill with 1/4” drill bit, drill out your marked Track holes.* 1/4” • Loosely attach one end of the Track using a Spacer and a Hard Stop or a Lag Soft Stop (see below).
Instal ling the Door Guide and Anti-Jump Bracket • Lift your Door up to your Track at a slight angle. • Carefully rest both Wheel grooves onto the top of the track. • Guide the Door to the resting position. 4. Aligning Anti-jump Bracket • Place your Anti-jump Bracket against the outside edge of your Door. • Slide the Bracket up until there is a 1/16” to 1/8” space between the top of the Anti-jump Bracket and the bottom of the Track. 2. Door Guide Part 1 3.
