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Table Of Contents

Reference Manual

00809-0100-4102, Rev AA

June 2012

Rosemount 2051 Wireless Series

Pressure, Level, and Flow Solutions with WirelessHART™

Protocol

Summary of content (250 pages)

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Reference Manual 00809-0100-4102, Rev AA June 2012 Rosemount 2051 Wireless Series Pressure, Level, and Flow Solutions with WirelessHART™ Protocol
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Title Page Reference Manual 00809-0100-4102, Rev AA June 2012 Rosemount 2051 Wireless Series Scalable Pressure, Flow, and Level Solutions Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions.
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Reference Manual Title Page 00809-0100-4102, Rev AA June 2012 Failure to follow these installation guidelines could result in death or serious injury:  Make sure only qualified personnel perform the installation. Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.
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Reference Manual Table of Contents 00809-0100-4102, Rev AA June 2012 Contents 1Section 1: Introduction 1.1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.
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Reference Manual Table of Contents 00809-0100-4102, Rev AA June 2012 2.11.2Join Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.11.3Number of Available Neighbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.12Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.12.1Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4102, Rev AA June 2012 5.2.2 Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 5.2.3 Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 5.2.4 Recall Factory Trim—Sensor Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 5.2.5 Line Pressure Effect (Range 2 and Range 3) . . . . . . . . . . . . . .
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Table of Contents June 2012 Reference Manual 00809-0100-4102, Rev AA B.1.1 Approved manufacturing locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 B.1.2 European directive information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 B.1.3 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 B.1.4 FCC and IC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1: Introduction Reference Manual June 2012 00809-0100-4102, Rev AA Section 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 1: Introduction 00809-0100-4102, Rev AA June 2012 Rosemount 2051CA Absolute Pressure Transmitter Measures absolute pressure up to 4000 psia (275,8 bar). Rosemount 2051T Gage and Absolute Pressure Transmitter Measures gage pressure up to 10000 psi (689,5 bar). Rosemount 2051L Liquid Level Transmitter Provides precise level and specific gravity measurements up to 300 psi (20,7 bar) for a wide variety of tank configurations. 1.
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Reference Manual Section 1: Introduction 00809-0100-4102, Rev AA June 2012 The Power Module contains one “D” size primary lithium/thionyl chloride battery (Green Power Module, model number 701PGNKF). Each Power Module contains approximately 5 grams of lithium. Under normal conditions, the Power Module materials are self-contained and are not reactive as long as the batteries and the module integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage.
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Section 1: Introduction June 2012 4 Reference Manual 00809-0100-4102, Rev AA Introduction
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Section 2: Configuration Reference Manual June 2012 00809-0100-4102, Rev AA Section 2 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Required Bench Top Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 2: Configuration 2.2.1 Reference Manual 00809-0100-4102, Rev AA June 2012 Warnings ( ) Explosions can result in death or serious injury. Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or nonincendive field wiring practices. Electrical shock can result in death or serious injury.  Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 Field Hook-up Figure 2-1 illustrates the wiring for a field hook-up with a Field Communicator or AMS. The Field Communicator or AMS may be connected at “COMM” on the transmitter terminal block. Figure 2-1. Field Communicator Connection For HART communication, a 2051 WirelessHART DD is required. 2.4 Device Network Configuration 2.4.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.4.2 Configure Update Rate Fast Keys 2, 1, 2 The Update Rate is the frequency at which a new measurement is taken and transmitted over the wireless network. This by default is 1 minute. This may be changed at commissioning, or at any time via AMS Wireless Configurator. The Update Rate is user selectable from 8 seconds to 60 minutes. 1. From the Home screen, select 2: Configure. 2. Select 1: Guided Setup. 3.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA 2.5 June 2012 Review Configuration Data The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS. Follow the steps below to review the transmitter configuration information.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 Final Assembly Number Universal Field Device Software Hardware Descriptor Message Date Model Number I Model Number II Model Number III SI Unit Restriction Country Device ID Configuration
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA 2.5.3 June 2012 Review Sensor Information Fast Keys 2, 2, 4, 4 To view sensor information: 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 4: Device Information. 4. Select 4: Sensor. 5.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2 3 4 5 12 Device Type Device Revision Software Revision Hardware Revision Configuration
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA 2.6 1. Overview 2. Configure 3. Service Tools June 2012 Field Communicator 1. Active Alerts 2. Communication Status 3. Pressure 4. Pressure Status 5. Last Update Time 1. Join Device to Network 2. Configure Update Rate 3. Zero Trim 4. Configure Device Display 5. Configure Process Alarms 6. Basic Setup 1. Guided Setup 2. Manual Setup 3. Alert Setup 1. Wireless 2. Pressure 3. Device Temperatures 4. Device Information 5. Device Display 6.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.7 Check Output Before performing other transmitter operations, ensure that the transmitter is operating properly by checking the operating parameters. 2.7.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 2: Pressure. 4.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.8.2 Set Transfer Function Fast Keys 2, 2, 2, 2 The 2051 Wireless has two output settings: Linear and Square Root. Activate the square root output option to make output proportional to flow. As input approaches zero, the 2051 Wireless automatically switches to linear output in order to ensure a more smooth, stable output near zero (see Figure 2-2). From 0 to 0.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA 2.8.3 June 2012 Damping Fast Keys 2, 2, 2, 3 The Damping command introduces a delay in processing which increases the response time of the transmitter; smoothing variations in output readings caused by rapid input changes. In the 2051 Wireless pressure transmitter, damping only takes effect when the device is placed in high power refresh mode and during calibration. In normal power mode, the effective damping is 0.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.9 LCD Display 2.9.1 LCD Display Configuration Fast Keys 2, 1, 4 The LCD display indicates output and abbreviated diagnostic messages. Note Use Rosemount Wireless LCD Part Number: 00753-9004-0002. The LCD display features a four-line display and a bar graph.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.10 Detailed Setup 2.10.1 Configure Process Alarms Fast Keys 2, 1, 5 Alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded. A process alert will be transmitted continuously if the set points are exceeded and the alert mode is ON. An alert will be displayed on a Field Communicator, AMS status screen or in the error section of the LCD display.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.10.2 Sensor Temperature Unit Fast Keys 2, 2, 3, 1, 1 The Sensor Temperature Unit command selects between Celsius and Fahrenheit units for the sensor temperature. The sensor temperature output is accessible via HART only. To select the sensor temperature unit: 2.11 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 3: Device Temperatures. 4. Select 1: Sensor Temperature. 5.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 Wireless devices join the secure network through a four step process: 2.11.3  Step 1. Network Found  Step 2. Network Security Clearance Granted  Step 3. Network Bandwidth Allocated  Step 4. Network Join Complete Number of Available Neighbors Fast Keys 3, 3, 4 In a self-organizing network, the more neighbors a device has, the more robust the network will be.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 2.12 Advanced Functions for HART Protocol 2.12.1 Saving, Recalling, and Cloning Configuration Data Fast Keys left arrow, 1, 2 Use the cloning feature of the Field Communicator or the AMS “User Configuration” feature to configure several 2051 Wireless transmitters similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter.
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Reference Manual Section 2: Configuration 00809-0100-4102, Rev AA June 2012 When finished, the Field Communicator informs you of the status. Repeat Steps 3 through 13 to configure another transmitter. Note The transmitter receiving cloned data must have the same software version (or later) as the original transmitter. AMS creating a Reusable Copy To create a reusable copy of a configuration perform the following procedure: 1. Completely configure the first transmitter. 2.
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Section 2: Configuration June 2012 24 Reference Manual 00809-0100-4102, Rev AA Configuration
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Section 3: Installation Reference Manual June 2012 00809-0100-4102, Rev AA Section 3 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 3: Installation 00809-0100-4102, Rev AA June 2012 3.2.1 Warnings ( ) Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation. Explosions can result in death or serious injury.  Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.
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Reference Manual 00809-0100-4102, Rev AA 3.3 Considerations 3.3.1 General Section 3: Installation June 2012 Measurement performance depends upon proper installation of the transmitter and impulse piping. Mount the transmitter close to the process and use a minimum of piping to achieve best performance. Also, consider the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment.
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Reference Manual Section 3: Installation 00809-0100-4102, Rev AA June 2012 3.3.4 Environmental Access requirements and cover installation on page 29 can help optimize transmitter performance. Mount the transmitter to minimize ambient temperature changes, vibration, mechanical shock, and to avoid external contact with corrosive materials. Appendix A: Specifications and Reference Data lists temperature operating limits. Figure 3-2.
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Reference Manual Section 3: Installation 00809-0100-4102, Rev AA 3.4 June 2012 Installation Procedures For dimensional drawing information refer to “Dimensional Drawings” on page 83. Process Flange Orientation Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used. In addition, consider the need for a testing or calibration input.
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Reference Manual Section 3: Installation 00809-0100-4102, Rev AA June 2012 Flange Bolts The 2051 can be shipped with a Coplanar flange or a Traditional flange installed with four 1.75-inch flange bolts. Mounting bolts and bolting configurations for the Coplanar and Traditional flanges can be found on page 2-6, 7. Stainless steel bolts supplied by Emerson Process Management are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication.
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Reference Manual Section 3: Installation 00809-0100-4102, Rev AA June 2012 Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are five possible sources of error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, and density variations between the legs. The best location for the transmitter in relation to the process pipe depends on the process itself.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA June 2012 5.3 LCD Screen Messages 5.3.1 Startup Screen Sequence The following screens will display when the Power Module is first connected to the Rosemount 2051 Wireless. XXXXX XXXXxxx xxxxxx 3051 All Segments On: used to visually determine if there are any bad segments on the LCD Device Identification: used to determine Device Type. WIrels Abcde fgh PRESS 5 8.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4102, Rev AA June 2012 SNSR 2 5. 0 0 SV Screen - sensor temperature value deg c DEV 2 5. 2 5 TV Screen - device temperature value deg c Suply 7. 2 1 QV Screen - voltage reading at the power supply terminals volts PRCNT 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA 5.3.2 June 2012 Diagnostic button screen sequence The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA June 2012 Suply 7. 2 1 Diagnostic Button Screen 5: voltage reading at the power supply terminals volts 5.3.3 Network diagnostic status screens These screens display the network status of the device. Only one will be shown during the startup sequence or diagnostic sequence. netwk Diagnostic Button Screen 4.1: the device is attempting to start the radio unknwn netwk Diagnostic Button Screen 4.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA June 2012 netwk Diagnostic Button Screen 4.4: the device is in a disconnected state and requires a “Force Join” command to join the network DISCNT NETwK Diagnostic Button Screen 4.5: the device is searching for the Network SRCHNG netwk Diagnostic Button Screen 4.6: the device is attempting to join a network NEGOT netwk Diagnostic Button Screen 4.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4102, Rev AA June 2012 netwk Diagnostic Button Screen 4.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA 5.3.4 June 2012 Device Diagnostic Screens The following screens will show the device diagnostics depending on the state of the device. DEV fAilur PRESS 5 8. 0 Device Information - Status: there is a critical error which may prevent the device from operating correctly. Check additional status screens for more information. PV Screen - process pressure value PSI SNSR 2 5.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4102, Rev AA June 2012 Suply 7. 2 1 QV Screen - voltage reading at the power supply terminals volts PRCNT 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA June 2012 suply failur suply low radio failur confg failur Operation and Maintenance Diagnostic Button Screen 7.1: the terminal voltage has dropped below level of operating limit. Replace the Power Module (Part Number: 701PGNKF) Diagnostic Button Screen 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4102, Rev AA June 2012 confg warn snsr failur snsr warn Diagnostic Button Screen 9.2: configuration of the transmitter is invalid such that non-critical operation of the device may be affected - check the extended configuration status to identify which configuration item(s) need to be corrected Diagnostic Button Screen 10.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 Section 6 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 Table 6-1. Rosemount 2051 Wireless Device Status Information Device Status Description Electronics Failure An electronics error that could impact the device measement reading has occurred. Radio Failure The wireless radio has detected a failure or stopped communicating. Recommended Action 1. Reset the device 2. Reconfirm all configuration items in the device 3. If the condition persists, replace the electronics 1.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 Device Status Description Configuration Error The device has detected a configuration error based on a change to the device. HI HI Alarm HI Alarm LO Alarm LO LO Alarm Button Stuck Simulation Active Troubleshooting The primary variable has surpassed the user defined limit. The primary variable has surpassed the user defined limit. The primary variable has surpassed the user defined limit.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 Table 6-2.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 6.3 Disassembly Procedures 6.3.1 Remove from Service Be aware of the following:  Follow all plant safety rules and procedures.  Isolate and vent the process from the transmitter before removing the transmitter from service.  Detach the process flange by removing the four flange bolts and two alignment screws that secure it.  Do not scratch, puncture, or depress the isolating diaphragms.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 6.3.2 Remove Feature Assembly The Wireless Feature Board is located in the electronics compartment. To remove the assembly, perform the following procedure. 1. Remove the housing cover opposite the field terminal side. 2. Remove the LCD Display, if applicable. To do this, hold in the two clips and pull outward. 3. Loosen the two small screws located on the assembly. 4. Replace the LCD Display.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA 6.4 June 2012 Reassembly Procedures important The V-Seal must be installed at the bottom of the housing. 6.4.1 Reassemble the Process Flange 1. Inspect the Teflon sensor module o-rings. If the o-rings are not damaged, reuse them. Replace o-rings that show any signs of damage, such as nicks, cuts, or general wear.
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Reference Manual Section 6: Troubleshooting 00809-0100-4102, Rev AA June 2012 Table 6-4. Bolt Installation Torque Values Bolt Material Initial Torque Value Final Torque Value CS-ASTM-A445 Standard 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 316 SST—Option L4 150 in-lb. (17 N-m) 300 in-lb. (34 N-m) ASTM-A-193-B7M—Option L5 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) Alloy K-500—Option L6 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) ASTM-A-453-660—Option L7 150 in-lb. (17 N-m) 300 in-lb.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Appendix A Specifications and Reference Data Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 71 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 75 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Reference Accuracy(1) Models(1) Standard 2051CD, 2051CG Range 0 (CD) ±0.10% of span For spans less than 2:1, accuracy = ±0.05% of URL Range 1 High Accuracy Option ±0.10% of span For spans less than 15:1, accuracy = URL  0.025 + 0.005  --------------- % of Span  Span Ranges 2-5 ±0.065% of span For spans less than 10:1, accuracy = URL  0.015 + 0.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Long Term Stability Models Long Term Stability 2051C Ranges 2-5 2051CD Low/Draft Range Ranges 0-1 2051T Ranges 1-4 ±0.125% of URL for 5 years ±50 °F (28 °C) temperature changes, and up to 1000 psi (6,9 MPa) line pressure. ±0.2% of URL for 1 year ±0.125% of URL for 5 years ±50 °F (28 °C) temperature changes, and up to 1000 psi (6,9 MPa) line pressure.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Ambient Temperature Effect per 50°F (28°C) Models 2051CD/CG 2051T Ambient Temperature Effect Range 0 ±(0.25% URL + 0.05% span) Range 1 ±(0.1% URL + 0.25% span) Ranges 2-5 ±(0.0125% URL + 0.0625% span) from 1:1 to 5:1 ±(0.025% URL + 0.125% span) from 5:1 to 100:1 Range 1 ±(0.025% URL + 0.125% span) from 1:1 to 10:1 ±(0.05% URL + 0.125% span) from 10:1 to 100:1 Range 2-4 Range 5 2051CA All Ranges ±(0.025% URL + 0.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA A.3 Functional Specifications A.3.1 Range and Sensor Limits Table A-1. 2051CD, 2051CG, 2051L, and 2051H Range and Sensor Limits Range Minimum Span 0 1 2 3 4 5 Range and Sensor Limits Lower (LRL) (1) 2051CD , CG, L, H Upper (URL) 2051C Differential 2051C/ Gage 2051L Differential 2051L Gage 2051H Differential 0.1 inH2O (0,25 mbar) 0.5 inH2O (1,2 mbar) 2.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply, as described by: Load (Ohms) Max. Loop Resistance = 43.5 (Power Supply Voltage – 10.5) Operating Region Voltage (V dc) Communication requires a minimum loop resistance of 250 ohms. (1) For CSA approval, power supply must not exceed 42.4 V. Wireless Self-Organizing Networks Output WirelessHART, 2.4 GHz DSSS.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Rosemount 2051CD/CG  Range 0: 750 psi (51,7 bar)  Range 1: 2000 psig (137,9 bar)  Ranges 2–5: 3626 psig (250 bar) 4500 psig (310,3 bar) for option code P9 Rosemount 2051CA  Range 1: 750 psia (51,7 bar)  Range 2: 1500 psia (103,4 bar)  Range 3: 1600 psia (110,3 bar)  Range 4: 6000 psia (413,7 bar) Rosemount 2051H  All Ranges: 3626 psig (25 MPa) Rosemount 2051TG/TA  Range 1: 750 psi (51,7 bar)  Range
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Burst Pressure Limits Coplanar or traditional process flange 10000 psig (689,5 bar).  2051T:  Ranges 1–4: 11000 psi (758,4 bar)  Range 5: 26000 psig (1792,64 bar) Temperature Limits Ambient –40 to 185 °F (–40 to 85 °C) With LCD display(1): –40 to 175 °F (–40 to 80 °C) (1) LCD display may not be readable and LCD updates will be slower at temperatures below -4 °F (-20 °C).
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA 2051C Coplanar Propylene Glycol and Water (1) (2) (3) (4) (5) (6) 5 to 203 °F (–15 to 95 °C) Process temperatures above 185 °F (85 °C) require derating the ambient limits by a 1.5:1 ratio. 220 °F (104 °C) limit in vacuum service; 130 °F (54 °C) for pressures below 0.5 psia. -20 °F (-29 °C) is the lower process temperature limit with option code P0. 160 °F (71 °C) limit in vacuum service. Not available for 2051_CA.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 2051L High pressure side: 2-in.(50.8mm), 3-in. (72 mm), or 4-in. (102mm), ASME B 16.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Reference Process Connection (Transmitter Low Side) Isolating Diaphragms 316L SST or Alloy C-276 Reference Flange and Adapter CF-8M (Cast version of 316 SST, material per ASTM-A743) Non-Wetted Parts Electronics Housing Low-copper aluminum alloy or SST: CF-3M (Cast 316L SST) or CF-8M (Cast 316 SST) NEMA 4X, IP66/68 Coplanar Sensor Module Housing CF-3M (Cast version of 316L SST) Bolts Plated carbon steel per ASTM A449, Type
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Shipping Weights for 2051 Wireless Pressure Transmitter Table A-2. Transmitter weights without options Complete Transmitter(1) Add Weight In lb (kg) 2051C with engineered polymer housing 2051T with engineered polymer housing 3.90 (1,8) 2.3 (1,0) (1) Fully functional transmitter with terminal block, covers, and SST flange. Table A-3. 2051L weights without options Flange Flush lb. (kg) 2-in. Ext. lb (kg) 4-in. Ext.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA A.5 June 2012 Dimensional Drawings Dimensions are in inches (millimeters). Process adapters (option D2) and Rosemount 305 integral manifolds must be ordered with the transmitter.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-4. 2051L Dimensional Specifications Except where indicated, dimensions are in inches (millimeters). Class ASME B16.5 (ANSI) 150 Pipe Size Flange Thickness A Extension O.D. Bolt Hole Diameter(1) Gasket Diameter D Surface E 4.75 (121) 6.0 (152) 7.5 (191) 5.0 (127) 6.62 (168) 7.88 (200) 5.0 (127) 6.62 (168) 125 mm 160 mm 190 mm 180 mm 0.75 (19) 0.75 (19) 0.75 (19) 0.75 (19) 0.88 (22) 0.88 (22) 0.75 (19) 0.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA A.6 Ordering Information Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Isolating Diaphragm Standard 2(3) 3(3) Expanded 4 5 6 7 Standard ★ ★ 316L SST Alloy C-276 Alloy 400 Tantalum (Available on 2051CD and CG, Ranges 2–5 only.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Mounting Bracket Standard B1 B2 B3 B4 B7 B8 B9 BA BC Standard ★ ★ ★ ★ ★ ★ ★ ★ ★ Traditional Flange Bracket for 2-in.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Custody Transfer Standard C5(16) Measurement Canada Accuracy Approval (Limited availability depending on transmitter type and range.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
PAGE 78
Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-5. 2051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
PAGE 79
Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-6. 2051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-6. 2051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. A.6.2 Options (Include with selected model number) Wireless Transmit Rate, Operating Frequency and Protocol Standard WA3 User Configurable Transmit Rate, 2.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-6. 2051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Table A-6. 2051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-7. Rosemount 2051L Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Table A-7. Rosemount 2051L Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ N C D P E X(2) F(2) G(2) Y(2) H(2) J(2) Z(2) L(2) Q R S V K(2) T(2) U(2) W(2) 7(2) Expanded 2-in. 3-in. 4-in. 2-in.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-7. Rosemount 2051L Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-7. Rosemount 2051L Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-7. Rosemount 2051L Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA (4) (5) (6) (7) (8) (9) (10) (11) (12) June 2012 “Assemble-to” items are specified separately and require a completed model number. Not available with low-power Option Code M Available only with output code W - Profibus PA. Only available with HART 4-20 mA output (output code A). Not available with fieldbus (output code F) or profibus protocols (output code W).
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Appendix A: Reference Data Reference Manual 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Product Description 2051CFA Annubar Flowmeter Measurement Type Standard D Differential Pressure Standard ★ Liquid Gas Steam Standard ★ ★ ★ 2-in.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Antenna and SmartPower Standard WP5 Internal Antenna, Compatible with Green Power Module (I.S.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-8. Rosemount 2051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Lower Power Output Standard C2(11) 0.8-3.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-9. Rosemount 2051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-9. Rosemount 2051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-9. Rosemount 2051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Special Cleaning Expanded P2 Cleaning for Special Services PA Cleaning per ASTM G93 Level D (Section 11.
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Appendix A: Reference Data Reference Manual 00809-0100-4102, Rev AA June 2012 Table A-9. Rosemount 2051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
PAGE 100
Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-10. Rosemount 2051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-10. Rosemount 2051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. 0250 0345 0500 0630 0800 0295 0376 0512 0748 1022 1184 Expanded 0010 0014 0020 0034 ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ 0.250-in. (6.35 mm) for 1-in. Pipe 0.345-in. (8.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Table A-10. Rosemount 2051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. D M Aluminum SST G1/2 G1/2 Transmitter Performance Class Standard 1 up to ±1.75% flow rate accuracy, 8:1 flow turndown, 5-year stability A.6.
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Reference Manual Appendix A: Reference Data 00809-0100-4102, Rev AA June 2012 Table A-10. Rosemount 2051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual June 2012 00809-0100-4102, Rev AA Table A-10. Rosemount 2051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. WP5 Internal Antenna, Compatible with Green Power Module (I.S. Power Module Sold Separately) Lower Power Output Standard C2(13) 0.8-3.
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Appendix A: Reference Data June 2012 118 Reference Manual 00809-0100-4102, Rev AA Specifications and Reference Data
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Appendix B: Product Certifications Reference Manual June 2012 00809-0100-4102, Rev AA Appendix B Product Certifications Wireless Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 119 B.1 Wireless Certifications B.1.1 Approved manufacturing locations Rosemount Inc. — Chanhassen, Minnesota USA Fisher-Rosemount GmbH & Co.
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Reference Manual Appendix B: Product Certifications 00809-0100-4102, Rev AA June 2012 B.1.6 North American certifications Factory Mutual (FM) approvals I5 B.1.7 CSA - Canadian Standards Association I6 B.1.8 FM Intrinsically Safe, Non-Incendive, and Dust Ignition-proof. Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G. Zone Marking: Class I, Zone 0, AEx ia llC Temperature Codes T4 (Tamb = -50 to 70 °C) Non-Incendive for Class I, Division 2, Groups A, B, C, and D.
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Reference Manual Appendix B: Product Certifications 00809-0100-4102, Rev AA B.1.9 Japanese Certifications I4 B.1.10 June 2012 TIIS Intrinsic Safety Ex ia IIC T4 Certificate Description TC18649 2051_CD/CG/LD/LG TC18650 2051_CA/TA/TG/LA TC18657 2051FA/SFC/SFP China (NEPSI) Certifications I3 China Intrinsic Safety Certificate No. (manufactured in Chanhassen, MN): GYJ081078 Certificate No. (manufactured in Beijing, China): GYJ06367 Certificate No.
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Appendix B: Product Certifications Reference Manual June 2012 00809-0100-4102, Rev AA 122 Product Certifications
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Reference Manual 00809-0100-4102, Rev AA June 2012 Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. Halocarbon is a trademark of the Halocarbon Products Corporation.o.
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Reference Manual 00809-0100-4100, Rev AA June 2012 Rosemount 3051 Wireless Series Pressure, Level, and Flow Solutions with WirelessHART™ Protocol
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Title Page Reference Manual 00809-0100-4100, Rev AA June 2012 Rosemount 3051 Wireless Series Scalable Pressure, Flow, and Level Solutions Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions.
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Reference Manual Title Page 00809-0100-4100, Rev AA June 2012 Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation.
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Reference Manual Title Page 00809-0100-4100, Rev AA June 2012 Shipping considerations for wireless products (Lithium Batteries: Green Power Module, model number 701PGNKF): The unit was shipped to you without the Power Module installed. Please remove the Power Module from the unit prior to shipping. Each power module contains one “D” size primary lithium/thionyl chloride battery. Primary lithium batteries are regulated in transportation by the U.S.
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Title Page June 2012 iv Reference Manual 00809-0100-4100, Rev AA
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Reference Manual Table of Contents 00809-0100-4100, Rev AA June 2012 Contents 1Section 1: Introduction 1.1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2.1 Rosemount 3051CD Differential Pressure Transmitter . . . . . . . . . . . . . . . . . 1 1.2.
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Reference Manual Table of Contents 00809-0100-4100, Rev AA June 2012 2.7.1 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8 Basic Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8.1 Set Process Variable Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.8.2 Set Transfer Function . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4100, Rev AA June 2012 4Section 4: Commissioning 4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 4.1.1 Warnings (). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 4.2 Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 4.
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Reference Manual Table of Contents 00809-0100-4100, Rev AA June 2012 AAppendix A: Specifications and Reference Data A.1 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 A.1.1 Conformance to specification (±3s (Sigma)) . . . . . . . . . . . . . . . . . . . . . . . . .79 A.1.2 Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 A.1.3 Reference Accuracy . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4100, Rev AA June 2012 A.5.3 Rosemount 3051T In-Line Pressure Transmitter. . . . . . . . . . . . . . . . . . . . 101 A.5.4 Rosemount 3051CF Flowmeter Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 A.5.5 Rosemount 3051L Level Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 A.
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Table of Contents June 2012 x Reference Manual 00809-0100-4100, Rev AA Table of Contents
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Reference Manual Section 1: Introduction 00809-0100-4100, Rev AA Section 1 June 2012 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 1: Introduction 1.2.4 Reference Manual 00809-0100-4100, Rev AA June 2012 Rosemount 3051T Gage and Absolute Pressure Transmitter Measures gage pressure up to 10000 psi (689,5 bar). 1.2.5 Rosemount 3051L Liquid Level Transmitter Provides precise level and specific gravity measurements up to 300 psi (20,7 bar) for a wide variety of tank configurations.
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Reference Manual Section 1: Introduction 00809-0100-4100, Rev AA 1.3 June 2012 WirelessHART installation flowchart Figure 1-1.
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Reference Manual Section 1: Introduction 00809-0100-4100, Rev AA June 2012 1.4 Transmitter overview The Rosemount 3051C Coplanar design is offered for Differential Pressure (DP), Gage Pressure (GP) and Absolute Pressure (AP) measurements. The Rosemount 3051C utilizes capacitance sensor technology for DP and GP measurements. The Rosemount 3051T and 3051CA utilize piezoresistive sensor technology for AP and GP measurements.
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Reference Manual Section 1: Introduction 00809-0100-4100, Rev AA June 2012 Figure 1-3. Block diagram of operation A B C Signal Processing Microprocessor Temp. Sensor Sensor Module Memory Sensor linearization Rerange Damping Diagnostics Engineering units Communication Digital-toAnalog Signal Conversion WirelessHART Communication Memory Configuration D A. Sensor Module B. Electronics Board C. WirelessHART Signal to Control System D. Field Communicator 1.
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Section 1: Introduction Reference Manual 00809-0100-4100, Rev AA June 2012 also be approximately 1 m (3 ft.) from any large structure, building, or conductive surface to allow for clear communication to other devices. Refer to best practices for additional information on optimal mounting locations of device. Recommended practices When mounting the device, recommended practices should be considered to achieve the best wireless performance. See Appendix X for more information on recommended practices. 1.
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Reference Manual Section 1: Introduction 00809-0100-4100, Rev AA June 2012 Table 1-1. Temperature Derating 1.6 Process Temperature (°C) Process Temperature (°F) Max Ambient Max Ambient (°C) (°F) 260 500 41 105.8 240 464 45 113 220 428 49 120.2 200 392 53 127.4 180 356 57 134.6 160 320 61 141.8 140 284 64 147.2 120 248 68 154.4 100 212 72 161.
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Section 1: Introduction Reference Manual 00809-0100-4100, Rev AA June 2012 Shipping considerations for wireless products (Lithium Batteries: Green Power Module, model number 701PGNKF): The unit was shipped to you without the Power Module installed. Please remove the Power Module from the unit prior to shipping. Each power module contains one “D” size primary lithium/thionyl chloride battery. Primary lithium batteries are regulated in transportation by the U.S.
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Section 2: Configuration Reference Manual June 2012 00809-0100-4100, Rev AA Section 2 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Required Bench Top Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 2: Configuration 2.2.1 Reference Manual 00809-0100-4100, Rev AA June 2012 Warnings ( ) Explosions can result in death or serious injury. Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are installed in accordance with intrinsically safe or nonincendive field wiring practices. Electrical shock can result in death or serious injury.  Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 Field Hook-up Figure 2-1 on page 11 illustrates the wiring for a field hook-up with a Field Communicator or AMS. The Field Communicator or AMS may be connected at “COMM” on the transmitter terminal block. Figure 2-1. Field Communicator Connection For HART communication, a 3051 WirelessHART DD is required. 2.4 Device Network Configuration 2.4.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.4.2 Configure Update Rate Fast Keys 2, 1, 2 The Update Rate is the frequency at which a new measurement is taken and transmitted over the wireless network. This by default is 1 minute. This may be changed at commissioning, or at any time via AMS Wireless Configurator. The Update Rate is user selectable from 8 seconds to 60 minutes. 1. From the Home screen, select 2: Configure. 2. Select 1: Guided Setup. 3.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA 2.5 June 2012 Review Configuration Data The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS. Follow the steps below to review the transmitter configuration information.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 3 4 5 6 7 8 9 10 11 12 13 14 15 16 14 Final Assembly Number Universal Field Device Software Hardware Descriptor Message Date Model Number I Model Number II Model Number III SI Unit Restriction Country Device ID Configuration
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA 2.5.3 June 2012 Review Sensor Information Fast Keys 2, 2, 4, 4 To view sensor information: 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 4: Device Information. 4. Select 4: Sensor. 5.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.6 1. Overview 2. Configure 3. Service Tools Field Communicator 1. Active Alerts 2. Communication Status 3. Pressure 4. Pressure Status 5. Last Update Time 1. Guided Setup 2. Manual Setup 3. Alert Setup 1. HI-HI Alarm 2. HI Alarm 3. LO Alarm 4. LO-LO Alarm 1. Join Device to Network 2. Configure Update Rate 3. Zero Trim 4. Configure Device Display 5. Configure Process Alarms 6. Basic Setup 1. Wireless 2. Pressure 3.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA 2.7 June 2012 Check Output Before performing other transmitter operations, ensure that the transmitter is operating properly by checking the operating parameters. 2.7.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 2: Pressure. 4.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA 2.8.2 June 2012 Set Transfer Function Fast Keys 2, 2, 2, 2 The 3051 Wireless has two output settings: Linear and Square Root. Activate the square root output option to make output proportional to flow. As input approaches zero, the 3051 Wireless automatically switches to linear output in order to ensure a more smooth, stable output near zero (see Figure 2-2). From 0 to 0.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.8.3 Damping Fast Keys 2, 2, 2, 3 The Damping command introduces a delay in processing which increases the response time of the transmitter; smoothing variations in output readings caused by rapid input changes. In the 3051 Wireless pressure transmitter, damping only takes effect when the device is placed in high power refresh mode and during calibration. In normal power mode, the effective damping is 0.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.9 LCD Display 2.9.1 LCD Display Configuration Fast Keys 2, 1, 4 The LCD display indicates output and abbreviated diagnostic messages. Note Use Rosemount Wireless LCD Part Number: 00753-9004-0002. The LCD display features a four-line display and a bar graph.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.10 Detailed Setup 2.10.1 Configure Process Alarms Fast Keys 2, 1, 5 Alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded. A process alert will be transmitted continuously if the set points are exceeded and the alert mode is ON. An alert will be displayed on a Field Communicator, AMS status screen or in the error section of the LCD display.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA 2.10.2 June 2012 Sensor Temperature Unit Fast Keys 2, 2, 3, 1, 1 The Sensor Temperature Unit command selects between Celsius and Fahrenheit units for the sensor temperature. The sensor temperature output is accessible via HART only. To select the sensor temperature unit: 2.11 1. From the Home screen, select 2: Configure. 2. Select 2: Manual Setup. 3. Select 3: Device Temperatures. 4. Select 1: Sensor Temperature. 5.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 Wireless devices join the secure network through a four step process: 2.11.3  Step 1. Network Found  Step 2. Network Security Clearance Granted  Step 3. Network Bandwidth Allocated  Step 4. Network Join Complete Number of Available Neighbors Fast Keys 3, 3, 4 In a self-organizing network, the more neighbors a device has, the more robust the network will be.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 2.12 Advanced Functions for HART Protocol 2.12.1 Saving, Recalling, and Cloning Configuration Data Fast Keys left arrow, 1, 2 Use the cloning feature of the Field Communicator or the AMS “User Configuration” feature to configure several 3051 Wireless transmitters similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter.
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Reference Manual Section 2: Configuration 00809-0100-4100, Rev AA June 2012 When finished, the Field Communicator informs you of the status. Repeat Steps 3 through 13 to configure another transmitter. Note The transmitter receiving cloned data must have the same software version (or later) as the original transmitter. AMS creating a Reusable Copy To create a reusable copy of a configuration perform the following procedure: 1. Completely configure the first transmitter. 2.
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Section 3: Installation Reference Manual June 2012 00809-0100-4100, Rev AA Section 3 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 3.2.1 Warnings ( ) Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation. Explosions can result in death or serious injury.  Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices.
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Reference Manual 00809-0100-4100, Rev AA 3.3 Considerations 3.3.1 General Section 3: Installation June 2012 Measurement performance depends upon proper installation of the transmitter and impulse piping. Mount the transmitter close to the process and use a minimum of piping to achieve best performance. Also, consider the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 3.3.4 Environmental Access requirements and cover installation on page 31 can help optimize transmitter performance. Mount the transmitter to minimize ambient temperature changes, vibration, mechanical shock, and to avoid external contact with corrosive materials. Appendix A: Specifications and Reference Data lists temperature operating limits. Figure 3-2.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA 3.4 June 2012 Installation Procedures For dimensional drawing information refer to “Dimensional Drawings” on page 93. Process Flange Orientation Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used. In addition, consider the need for a testing or calibration input.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Flange Bolts The 3051 can be shipped with a Coplanar flange or a Traditional flange installed with four 1.75-inch flange bolts. Mounting bolts and bolting configurations for the Coplanar and Traditional flanges can be found on page 2-6, 7. Stainless steel bolts supplied by Emerson Process Management are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are five possible sources of error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, and density variations between the legs. The best location for the transmitter in relation to the process pipe depends on the process itself.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Mounting Requirements Refer to Figure 3.4.2 for examples of the following mounting configurations: Liquid Flow Measurement  Place taps to the side of the line to prevent sediment deposits on the process isolators.  Mount the transmitter beside or below the taps so gases vent into the process line.  Mount drain/vent valve upward to allow gases to vent. Gas Flow Measurement  Place taps in the top or side of the line.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Failure to install proper flange adapter o-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique o-ring grooves. Only use the o-ring that is designed for its specific flange adapter, as shown below.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 3.4.3 Consider Housing Rotation The housing can be rotated to improve field access to wiring or to better view the optional LCD display. Perform the following procedure: Figure 3-3. Housing rotation A A. Housing rotation screw (5/64-inch hex wrench required) 1. Loosen the housing rotation set screw. 2. Turn the housing up to 180 degrees to the left or right of its original (as shipped) position.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA 3.4.5 June 2012 Power Module Installation Figure 3-4. Power Module A A. Housing rotation screw (5/64-inch hex wrench required) To make connections, perform the following procedure: 3.4.6 1. Remove the housing cover on the Power Module compartment side. The Power Module supplies all power to the transmitter. 2. Connect Power Module 701PGNKF. 3. Replace the Power Module cover and tighten to safety specification (metal to metal).
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 1. Remove the back cover and Power Module. 2. Remove the transmitter cover opposite the field terminal side. Do not remove the instrument covers in explosive environments when the circuit is live. 3. Engage the four-pin connector into the LCD display and snap into place. Note the following LCD temperature limits: Operating:–40 to 175 °F (–40 to 80 °C) Storage:–40 to 185 °F (–40 to 85 °C) Figure 3-5.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Figure 3-6. Integral Manifold Designs 3.5.1 Rosemount 305 Integral Manifold Installation Procedure To install a 305 Integral Manifold to a 3051 Wireless transmitter: 1. Inspect the Teflon sensor module O-rings. If the O-rings are undamaged, reusing them is recommended. If the O-rings are damaged (if they have nicks or cuts, for example), replace them with new O-rings.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 1. Place transmitter into holding fixture. 2. Apply appropriate thread paste or tape to threaded instrument end of the manifold. 3. Count total threads on the manifold before starting assembly. 4. Start turning the manifold by hand into the process connection on the transmitter. Note If using thread tape, be sure the thread tape does no strip when the manifold assembly is started. 3.5.3 5.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 In normal operation the two block valves between the process and instrument ports will be open and the equalizing valve will be closed. L H Drain/ Vent Valve Drain/ Vent Valve Equalize (closed) Isolate (open) Isolate (open) Process 1. To zero the 3051, close the block valve to the low pressure (downstream) side of the transmitter first.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 Five-valve Natural Gas configurations shown: In normal operation, the two block valves between the process and instrument ports will be open, and the equalizing valves will be closed. L H Test (Plugged) Test (Plugged) Equalize (closed) Equalize (closed) Isolate (open) Isolate (open) Process 1. To zero the 3051, first close the block valve on the low pressure (downstream) side of the transmitter.
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Reference Manual Section 3: Installation 00809-0100-4100, Rev AA June 2012 3. Open the equalize valve on the low pressure (downstream) side of the transmitter. The manifold is now in the proper configuration for zeroing the transmitter. L H Test (Plugged) Test (Plugged) Equalize (open) Isolate (open) Isolate (closed) Process 4. After zeroing the transmitter, close the equalize valve on the low pressure (downstream) side of the transmitter.
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Reference Manual 00809-0100-4100, Rev AA Installation Section 3: Installation June 2012 44
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Reference Manual 00809-0100-4100, Rev AA Installation Section 3: Installation June 2012 45
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Section 3: Installation June 2012 46 Reference Manual 00809-0100-4100, Rev AA Installation
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Section 4: Commissioning Reference Manual June 2012 00809-0100-4100, Rev AA Section 4 Commissioning Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47 Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48 Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 4: Commissioning 4.2 Reference Manual 00809-0100-4100, Rev AA June 2012 Network Status If the Rosemount 3051 Wireless was configured with the Network ID and Join Key and sufficient time for network polling has passed, the transmitter should be connected to the network. To verify connectivity, open the Smart Wireless Gateway’s integral web interface and navigate to the Explorer page. This page will display the transmitter’s HART tag, PV, SV, TV, QV, and Update Rate.
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Reference Manual Section 4: Commissioning 00809-0100-4100, Rev AA June 2012 Figure 4-1. Diagnostic Screen Sequence Tag Device ID Network ID Abcde id - 12 netwk Network Join Device Status Status 13 0 5 fgh ID 345678 netwk Suply OK volts 7. 2 1 Figure 4-2.
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Section 4: Commissioning Reference Manual 00809-0100-4100, Rev AA June 2012 . A green status indicator means that the device is working properly. A red indicator means that there is a problem with either the device or its communication path. For more detail on a specific device, click on the tag name. Troubleshooting The most common cause of incorrect operation is incorrect configuration of the Network ID and Join Key.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Section 5 Operation and Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51 LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Table 5-1. Recommended Calibration Tasks Transmitter 3051CD 3051CG 3051L 3051TG, Range 1-4 3051CA 3051TA 3051TG, Range 5 Bench Calibration Tasks 1. Set output configuration parameters: a. Set the range points. b. Set the output units. c. Set the output type. d. Set the damping value. Field Calibration Tasks 1. Reconfigure parameters if necessary. 2.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Sensor trim is a two-point sensor calibration where two end-point pressures are applied, and all output is linearized between them. Always adjust the low trim value first to establish the correct offset. Adjustment of the high trim value provides a slope correction to the characterization curve based on the low trim value.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Note Select pressure input values so that lower and upper values are equal to or outside the Lower and Upper Operating points. Do not attempt to obtain reverse output by reversing the high and low points. The transmitter allows approximately five percent deviation. 5.2.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Applying high static pressure to the 3051 Wireless Range 4 and Range 5 pressure transmitters causes a systematic shift in the output. This shift is linear with static pressure; correct it by performing the “Sensor Trim” procedure on page 53. The following specifications show the static pressure effect for the 3051 Wireless Range 4 and Range 5 transmitters used in differential pressure applications: Zero Effect: ± 0.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 LT = LRV + S x (LRV) x P Where: LT = Corrected Low Trim Value LRV = Lower Range Value S= –(Span shift per specification) P= Static Line Pressure HT = URV + S x (URV) x P Where: HT = Corrected High Trim Value URV = Upper Range Value S= –(Span shift per specification) P= Static Line Pressure URV = 1500 inH2O (3.74 bar) LRV = 500 inH2O (1.25 bar) P= 1200 psi (82.74 bar) S= ± 0.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 5.3 LCD Screen Messages 5.3.1 Startup Screen Sequence The following screens will display when the Power Module is first connected to the Rosemount 3051 Wireless. XXXXX XXXXxxx xxxxxx 3051 All Segments On: used to visually determine if there are any bad segments on the LCD Device Identification: used to determine Device Type. WIrels Abcde fgh PRESS 5 8.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4100, Rev AA June 2012 SNSR 2 5. 0 0 SV Screen - sensor temperature value deg c DEV 2 5. 2 5 TV Screen - device temperature value deg c Suply 7. 2 1 QV Screen - voltage reading at the power supply terminals volts PRCNT 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA 5.3.2 June 2012 Diagnostic Button Screen Sequence The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 Suply 7. 2 1 Diagnostic Button Screen 5: voltage reading at the power supply terminals volts 5.3.3 Network Diagnostic Status Screens These screens display the network status of the device. Only one will be shown during the startup sequence or diagnostic sequence. netwk Diagnostic Button Screen 4.1: the device is attempting to start the radio unknwn netwk Diagnostic Button Screen 4.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 netwk Diagnostic Button Screen 4.4: the device is in a disconnected state and requires a “Force Join” command to join the network DISCNT NETwK Diagnostic Button Screen 4.5: the device is searching for the Network SRCHNG netwk Diagnostic Button Screen 4.6: the device is attempting to join a network NEGOT netwk Diagnostic Button Screen 4.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4100, Rev AA June 2012 netwk Diagnostic Button Screen 4.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA 5.3.4 June 2012 Device Diagnostic Screens The following screens will show the device diagnostics depending on the state of the device. DEV fAilur PRESS 5 8. 0 Device Information - Status: there is a critical error which may prevent the device from operating correctly. Check additional status screens for more information. PV Screen - process pressure value PSI SNSR 2 5.
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Section 5: Operation and Maintenance Reference Manual 00809-0100-4100, Rev AA June 2012 Suply 7. 2 1 QV Screen - voltage reading at the power supply terminals volts PRCNT 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 suply failur suply low radio failur confg failur Operation and Maintenance Diagnostic Button Screen 7.1: the terminal voltage has dropped below level of operating limit. Replace the Power Module (Part Number: 701PGNKF) Diagnostic Button Screen 7.
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Reference Manual Section 5: Operation and Maintenance 00809-0100-4100, Rev AA June 2012 confg warn snsr failur snsr warn Diagnostic Button Screen 9.2: configuration of the transmitter is invalid such that non-critical operation of the device may be affected - check the extended configuration status to identify which configuration item(s) need to be corrected Diagnostic Button Screen 10.
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Section 6: Troubleshooting Reference Manual June 2012 00809-0100-4100, Rev AA Section 6 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 67 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 6: Troubleshooting 00809-0100-4100, Rev AA June 2012 6.2.1 Warnings ( ) Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051 reference manual for any restrictions associated with a safe installation.
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Reference Manual Section 5: Troubleshooting 00809-0100-4100, Rev AA June 2012 Device Status Description Electronics Warning The device has detected an electronics error that does not currently impact the device measurement reading. Pressure has Exceeded Limits Electronics Temperature has Exceeded Limits The sensor has exceeded the maximum measurement range. The electronics temperature has exceeded the transmitter's maximum range. Recommended Action 1. Reset the device 2.
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Reference Manual Section 6: Troubleshooting 00809-0100-4100, Rev AA June 2012 Device Status Description HI Alarm The primary variable has surpassed the user defined limit. LO Alarm LO LO Alarm Button Stuck Simulation Active 70 The primary variable has surpassed the user defined limit. The primary variable has surpassed the user defined limit. A buttons on the Electronics Board is detected as stuck in the active position.
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Reference Manual Section 5: Troubleshooting 00809-0100-4100, Rev AA June 2012 Table 6-2.
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Section 6: Troubleshooting Reference Manual 00809-0100-4100, Rev AA June 2012 6.3 Disassembly Procedures 6.3.1 Removing from Service Follow these steps: 1. Follow all plant safety rules and procedures. 2. Isolate and vent the process from the transmitter before removing the transmitter from service. 3. Remove the transmitter from the process connection. a. The Rosemount 3051C Wireless transmitter is attached to the process connection by four bolts and two cap screws.
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Reference Manual Section 5: Troubleshooting 00809-0100-4100, Rev AA 6.3.2 June 2012 Removing the electronics board The Wireless electronics board is located in the electronics compartment. To remove the assembly, perform the following procedure. 1. Remove the housing cover opposite the field terminal side. 2. Remove the LCD Display, if applicable. To do this, hold in the two clips and pull outward.
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Reference Manual Section 6: Troubleshooting 00809-0100-4100, Rev AA June 2012 Figure 6-1. Sensor module connector view Wireless Housing 6.3.3 Removing the sensor from the housing Note To prevent damage to the senser module cable, disconnect it from the PlantWeb assembly before you remove the senser module from the housing. 74 1. Loosen the housing rotation screw with a 3/32-inch hex wrench, then rotate back one full turn. 2. Unscrew the housing from the senser module.
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Reference Manual Section 5: Troubleshooting 00809-0100-4100, Rev AA June 2012 6.4 Reassembly procedures 6.5 Reassembly procedures 1. Inspect all cover and housing (non-process wetted) O-rings and replace if necessary. Lightly grease with silicone lubricant to ensure a good seal. 2. Carefully tuck the cable connector completely inside the internal black cap. To do so, turn the black cap and cable counterclockwise one rotation to tighten the cable. 3. Lower the electronics housing onto the module.
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Reference Manual Section 6: Troubleshooting 00809-0100-4100, Rev AA June 2012 Note If you are replacing the o-rings, be careful not to scratch the o-ring grooves or the surface of the isolating diaphragm when removing the damaged o-rings. 2. Install the process connection. Possible options include: a. Coplanar Process Flange: – Hold the process flange in place by installing the two alignment screws to finger tightness (screws are not pressure retaining).
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 1. 3051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 1. 3051C Coplanar Pressure Transmitters Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data June 2012 Reference Manual 00809-0100-4100, Rev AA (14)Not available with Alternate Process Connection; DIN Flanges and Level Flanges.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA A.5.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 2. 3051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Table 2. 3051T In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data June 2012 Reference Manual 00809-0100-4100, Rev AA (7)Not available with Alloy C-276 isolator (3 code), tantalum isolator (5 code), all Cast Alloy C-276 flanges, all plated CS flanges, all DIN flanges, all Level flanges, assemble-to manifolds (S5 and S6 codes), assemble-to seals (S1 and S2 codes), assemble-to primary elements (S3 and S4 codes), surface finish certification (Q16 code), and remote seal system report (QZ code).
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA A.5.4 Rosemount 3051CF Flowmeter Series This ordering table contains the following Rosemount 3051CF configurations: Configuration Transmitter Output Code 4-20 mA HART® -3051 -Enhanced 3051(1) FOUNDATION™ fieldbus Profibus A F W (1)The enhanced 4-20 mA HART device can be ordered with Transmitter Output option code A plus any of the following new option codes: DA0, M4, QT, DZ, CR, CS, CT, HR5, HR7.
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Appendix A: Specifications and Reference Data Reference Manual 00809-0100-4100, Rev AA June 2012 Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Expanded 200 240 300 360 420 480 600 720 780 840 900 960 20-in. (500 mm) 24-in. (600 mm) 30-in. (750 mm) 36-in. (900 mm) 42-in. (1066 mm) 48-in.
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Reference Manual Appendix A: Specifications and Reference Data June 2012 00809-0100-4100, Rev AA Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Table 3. Rosemount 3051CFA Annubar Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Typical Model Number: 3051CFA D L 060 D C H P S 2 T1 0 0 0 3 2 A A 1 (1)Available in remote mount applications only.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Additional Information Rosemount 3051CFC Compact Flowmeter Dimensional Drawings: 3 Table 4. Rosemount 3051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data June 2012 00809-0100-4100, Rev AA Table 4. Rosemount 3051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. 3 7 ★ ★ Direct-mount, Integral 3-valve Manifold Remote-mount, 1/4-in.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 4. Rosemount 3051CFC Compact Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Expanded P1 Hydrostatic Testing with Certificate Special Cleaning Expanded P2 Cleaning for Special Services PA Cleaning per ASTM G93 Level D (Section 11.
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Reference Manual 00809-0100-4100, Rev AA Appendix A: Specifications and Reference Data June 2012 (3)Not available with Primary Element Technology P. (4)Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO for sour oil field production environments. Environmental limitsapply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Rosemount 3051CFP Integral Orifice Flowmeter Additional Information Dimensional Drawings: page 93 Table 5. Rosemount 3051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 5. Rosemount 3051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 5. Rosemount 3051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Table 5. Rosemount 3051CFP Integral Orifice Flowmeter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data June 2012 Reference Manual 00809-0100-4100, Rev AA (6)Materials of Construction comply with metallurgical requirements within NACE MR0175/ISO for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA A.5.5 Rosemount 3051L Level Transmitter This ordering table contains the following Rosemount 3051L configurations: Configuration Transmitter Output Code 4-20 mA HART® -3051 -Enhanced 3051(1) FOUNDATION™ fieldbus Profibus A F W (1)The enhanced 4-20 mA HART device can be ordered with Transmitter Output option code A plus any of the following new option codes: DA0, M4, QT, DZ, CR, CS, CT, HR5, HR7.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 6. Rosemount 3051L Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. B4(1) B6(1) C0(1) C2(1) C4(1) C6(1) D0(1) D2(1) D4(1) D6(1) E0 F0 4-in./DN 100 4-in./DN 100 3-in./DN 80 3-in./DN 80 3-in./DN 80 3-in./DN 80 4-in.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Table 6. Rosemount 3051L Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 6. Rosemount 3051L Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Table 6. Rosemount 3051L Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Specifications and Reference Data A.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Other seals Refer to Product Data Sheet 00813-0100-4016 for additional information. Output information Output range points must be the same unit of measure.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 L4 Austenitic 316 Stainless Steel Bolts L5 ASTM A 193, Grade B7M Bolts L6 Alloy K-500 Bolts Rosemount 3051C Coplanar Flange and 3051T bracket option B4 Bracket for 2-in. Pipe or Panel Mounting  For use with the standard Coplanar flange configuration  Bracket for mounting of transmitter on 2-in.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA BA Stainless Steel B1 Bracket with SST Bolts B1 bracket in stainless steel with Series 300 stainless steel bolts  BC Stainless Steel B3 Bracket with SST Bolts B3 bracket in stainless steel with Series 300 stainless steel bolts  Shipping weights Table 7. Transmitter weights without options Transmitter Add weight In lb (kg) 3051C 3.9 (1,8) 3051L Table 8 3051T 2.3 (1,0) Table 8.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Table 9. Transmitter options weights Code 130 Option Add lb (kg) J, K, L, M Stainless Steel Housing(T) 3.9 (1,8) J, K, L, M Stainless Steel Housing (C, L, H, P) 3.1 (1,4) M5 LCD Display for Aluminum Housing 0.5 (0,2) M6 LCD Display for SST Housing 1.25 (0,6) B4 SST Mounting Bracket for Coplanar Flange 1.0 (0,5) B1 B2 B3 Mounting Bracket for Traditional Flange 2.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA A.7 Spare parts Silicone Fill Model 3051C Sensor Modules (Min. Span/Range) Part Number Note: One spare part is recommended for every 50 transmitters. Note: Listed by Range and Process Isolator Order Numbers. –3 to 3/0.1 inH2O, Range 0 (includes Traditional SST flange and SST bolts). 316L SST 03031-1045-0002 –25 to 25 inH2O/0.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 –2000 to 2000/20 psi, Range 5 316L SST 03031-1045-2052 Alloy C-276 03031-1045-2053 Alloy 400 03031-1045-2054 Tantalum 03031-1045-2055 Gold-plated Alloy 400 03031-1045-2056 Gold-plated 316 SST 03031-1045-2057 Silicone fill Rosemount 3051C gage and differential sensor modules (Min. Span/Range) Part number Note: One spare part is recommended for every 50 transmitters.
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Range 4 –14.2 to 300 psi/3 psi -300 to 300 psi/3 psi 316L SST 03031-1045-2042 Alloy C-276 03031-1045-2043 Alloy 400 03031-1045-2044 Tantalum 03031-1045-2045 Gold-plated Alloy 400 03031-1045-2046 Gold-plated 316 SST 03031-1045-2047 Range 5 –14.
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Range 4, 0 to 400 psia/40 psia 316L SST 03031-2020-0042 Alloy C-276 03031-2020-0043 Alloy 400 03031-2020-0044 Gold-plated Alloy 400 03031-2020-0046 Gold-plated 316 SST 03031-2020-0047 Silicone Fill Rosemount 3051T Sensor Modules (Min. Span/Range) Part Number Note: One spare part is recommended for every 50 transmitters. Gage pressure range Range 1 0-0.
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Reference Manual Appendix A: Specifications and Reference Data June 2012 00809-0100-4100, Rev AA Aluminum, Alloy C-276 Isolator 1 03031-3112-3123 1 03031-3102-3123 /4 –18 NPT Female /2 –14 NPT Female SST, 316L SST Isolator ¼ –18 NPT Female 03031-3111-3122 1 03031-3101-3122 /2 –14 NPT Female SST, AlloyC-276 Isolator 1 03031-3111-3123 1 03031-3101-3123 /4 –18 NPT Female /2 –14 NPT Female Range 3 0-8/800 psig Aluminum, 316L SST Isolator 1 /4 –18 NPT Female 03031-3112-3132 1 /2 –14 NPT F
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Reference Manual Appendix A: Specifications and Reference Data 00809-0100-4100, Rev AA June 2012 Gage pressure range Range 1 0-0.
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Reference Manual Appendix A: Specifications and Reference Data June 2012 00809-0100-4100, Rev AA SST, 316L SST Isolator 1 03031-3111-3032 1 03031-3101-3032 /4 –18 NPT Female /2 –14 NPT Female SST, AlloyC-276 Isolator 1 /4 –18 NPT Female 03031-3111-3033 1 03031-3101-3033 /2 –14 NPT Female Range 4 0-40/4,000 psia Aluminum, 316L SST Isolator 1 03031-3112-3042 1 03031-3102-3042 G1/2 A DIN 16288 Male 03031-3132-3042 /4 –18 NPT Female /2 –14 NPT Female Aluminum, Alloy C-276 Isolator 1 0303
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Appendix A: Specifications and Reference Data Reference Manual 00809-0100-4100, Rev AA June 2012 LCD Display Part number LCD Display for 3051 Wireless with Polymer Housing LCD Display for 3051 WirelessHART 03151-9010-0001 Electrical housings Part number Housing covers (include o-ring) Part number Standard - Polymer Engineered Polymer Wireless Battery Cover - Polymer LCD Display Cover - Polymer Flanges Part number Differential Coplanar Flange 316 SST 03031-0388-0022 Cast Alloy C-276 03031-0
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Flange adapter kits (each kit contains parts for one DP transmitter or two GP/AP transmitters) Part number CS bolts, glass-filled PTFE O-Rings SST adapters 03031-1300-0002 Cast Alloy C-276 adapters 03031-1300-0003 Alloy 400 adapters 03031-1300-0004 Nickel-plated carbon steel adapters 03031-1300-0005 SST bolts, glass-filled PTFE O-Rings SST adapters 03031-1300-0012 Cast Alloy C-276 adapters 03031
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Appendix A: Specifications and Reference Data Reference Manual 00809-0100-4100, Rev AA June 2012 O-Ring packages (package of 12) Part number Electronics housing, cover 03031-0232-0001 Electronics housing, module 03031-0233-0001 Process flange, glass-filled PTFE (White) 03031-0234-0001 Process flange, graphite-filled PTFE (Black) 03031-0234-0002 Flange adapter, glass-filled PTFE (Light Brown) 03031-0242-0001 Flange adapter, graphite-filled PTFE (Black) 03031-0242-0002 Bolt kits Part number
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Appendix A: Specifications and Reference Data Reference Manual June 2012 00809-0100-4100, Rev AA Drain/Vent valve kits (each kit contains parts for one transmitter) Part number Differential Drain/Vent Kits 316 SST stem and seat kit 01151-0028-0022 Alloy C-276 stem and seat kit 01151-0028-0023 Alloy K-500 stem and Alloy 400 seat kit 01151-0028-0024 316 SST ceramic ball drain/vent kit 03031-0378-0022 Alloy C-276 ceramic ball drain/vent kit 03031-0378-0023 Alloy 400/K-500 ceramic ball drain/ven
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Appendix A: Specifications and Reference Data June 2012 142 Reference Manual 00809-0100-4100, Rev AA Specifications and Reference Data
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Appendix B: Product Certifications Reference Manual June 2012 00809-0100-4100, Rev AA Appendix B Product Certifications Wireless Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 143 B.1 Wireless Certifications B.1.1 Approved manufacturing locations Rosemount Inc. — Chanhassen, Minnesota USA Fisher-Rosemount GmbH & Co.
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Reference Manual Appendix B: Product Certifications 00809-0100-4100, Rev AA June 2012 B.1.6 North American certifications Factory Mutual (FM) approvals I5 B.1.7 CSA - Canadian Standards Association I6 B.1.8 FM Intrinsically Safe, Non-Incendive, and Dust Ignition-proof. Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, and G. Zone Marking: Class I, Zone 0, AEx ia llC Temperature Codes T4 (Tamb = -50 to 70 °C) Non-Incendive for Class I, Division 2, Groups A, B, C, and D.
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Reference Manual Appendix B: Product Certifications 00809-0100-4100, Rev AA B.1.9 Japanese Certifications I4 B.1.10 June 2012 TIIS Intrinsic Safety Ex ia IIC T4 Certificate Description TC18649 2051_CD/CG/LD/LG TC18650 2051_CA/TA/TG/LA TC18657 2051FA/SFC/SFP China (NEPSI) Certifications I3 China Intrinsic Safety Certificate No. (manufactured in Chanhassen, MN): GYJ081078 Certificate No. (manufactured in Beijing, China): GYJ06367 Certificate No.
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Appendix B: Product Certifications Reference Manual June 2012 00809-0100-4100, Rev AA 146 Product Certifications
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Reference Manual 00809-0100-4100, Rev AA June 2012 Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. Halocarbon is a trademark of the Halocarbon Products Corporation.o.