Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 7. Click the Browse button to locate the flash program file. File extension *.cry are used for these files. 8. Click the Start Programming button. Now the Start Device Programming window appears. 9. Click the Start Programming button to activate device programming. If a 2160 Field Communication Unit (FCU) is used, a maximum of 25 devices can be programmed.
Preliminary Rosemount 5900 Series 6.2.6 Write Protection Reference Manual 300520EN, Rev AA November 2009 A Rosemount 5900 can be write protected to avoid unintentional configuration changes. 1. Start the TankMaster WinSetup program. 2. In the WinSetup workspace select the Logical View tab. 3. Click the right mouse button on the 5900 icon. 4. Choose the Write Protect option to open the Write Protect window. 5. Ensure that New State is set to Protected. 6.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.2.7 Rosemount 5900 Series Write Protection Switch A switch can be used to prevent unauthorized changes in the Rosemount 5900 database. To write protect the 5900 do the following: 1. Check if there is any screw that is sealed. Contact Emerson Process Management/Rosemount Tank Gauging before breaking the seal if warranty is still valid. Completely remove the seal so that it does not damage the threads. 2.
Preliminary Reference Manual Rosemount 5900 Series 6.2.8 Logging Measurement Data 300520EN, Rev AA November 2009 The Rosemount 5900 supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following: 1. Start the TankMaster WinSetup program. 2. Select the 5900 gauge icon in the WinSetup workspace. 3. Click the right mouse button and choose Logging.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.2.9 Exchanging Gauge Electronics Rosemount 5900 Series Jämför SIL; krav på att redogöra för reparation och underhåll av vissa delar, t.ex. Electronic Deposit Box (EDB). Section 6.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 6.2.10 Calibration Using the WinSetup Calibrate function The Calibrate function is a tool that lets you adjust a Rosemount 5900 level gauge in order to minimize the offset between actual (hand dipped) product levels and the values measured by the level gauge. By using the Calibrate function you can optimize measurement performance over the whole measurement range from the top to the bottom of the tank.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Procedure Follow these instructions when you make hand dip measurements: • hand dip until you obtain three consecutive readings within 1 mm • correct the tape according to the calibration record • note the hand dipped ullage and the RTG level reading simultaneously. Do not calibrate when Section 6.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 To enter calibration data 1. Select the transmitter to be calibrated in the workspace window, click the right mouse button and choose Calibrate, or choose Calibrate from the Service/Devices menu. Tank Reference Height 2. Before any data is entered, the Calibrate window is empty. Make sure that the Tank Reference Height, displayed in the lower left corner, is correct.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series 5. Click the Refresh button. Now WinSetup calculates the deviations between hand dipped and measured levels. 6. Click the Save Calibration Data in PC Database button in order to save the entered values and return to the Calibrate window. 7. The Calibrate window displays a straight line fitted through measurement points representing the difference between hand dipped level values, and values measured by the RTG.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Now you can check the calibration result by opening the Calibration window again: Note that all measured values are adjusted according to the calculated Calibration Distance and Correction Factor. In the Calibration Data window you can also see that the level values measured by the transmitter are adjusted. Of course, the hand dipped levels are unaltered. 6-18 Section 6.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.2.11 Loading the Default Database Rosemount 5900 Series The Default Database is the original factory settings of the holding register database. TankMaster WinSetup offers the option to load the Default Database. This can be useful if, for example, you want to try new database settings and then want to reload the original factory settings, or when tank conditions have been altered.
Preliminary Reference Manual Rosemount 5900 Series 300520EN, Rev AA November 2009 6.3 TROUBLESHOOTING Table 6-1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Symptom Communication failure Possible cause • • • • • • • • • • • • • • • • • • • • • • Incorrect or faulty cable connections. Bad cable quality. Unshielded wires. Multiple shield grounding points. Incorrect Tankbus connection. Hardware failure. Incorrect Tankbus termination. Incorrect connection to theTankbus. Multiple shield grounding points. Water in conduits. Too many devices on the Tankbus.
Preliminary Rosemount 5900 Series 6.3.1 Device Status Reference Manual 300520EN, Rev AA November 2009 Device Status messages that may appear on the display of the Rosemount 2410 tank hub, in the Rosemount Tankmaster program, or on a Rosemount 2230 display, are shown in Table 6-2. Device Status can be found in Input register 4000. See “Viewing Input and Holding Registers” on page 6-2 for more information on how to view Input registers. Table 6-2.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.3.2 Rosemount 5900 Series Warning Messages Table 6-3 shows a list of Warning messages that may appear on the Display of the Rosemount 2410 tank hub. Warnings may also appear in the Rosemount Tankmaster program or on a Rosemount 2230 display. Warnings are less serious than errors. For each warning message that may appear, detailed information can be found in Input registers 6100 to 6130 as shown in Table 6-3. Table 6-3.
Preliminary Rosemount 5900 Series Message Configuration warning SW warning 6-24 Description Reference Manual 300520EN, Rev AA November 2009 Action Input register no. 6128.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.3.3 Rosemount 5900 Series Error Messages Table 6-4 shows a list of error messages that may appear on the display of the Rosemount 2410 tank hub, in the Rosemount Tankmaster program, or on a Rosemount 2230 display. For each error message that may appear, detailed information can be found in Input registers 6000 to 6030 as shown in Table 6-4. Table 6-4.
Preliminary Rosemount 5900 Series Message Microwave Module error An error in the microwave module. Modem error Input register no. 6012. An error in the modem used for digital communication has been detected. Input register no. 6022. An unspecified hardware error has been detected. Bit 0: HW NumError Bit 10: Internal Temp Out of Range Bit 12: External Sensor UART Error Input register no. 6028. At least one configuration parameter is outside allowed range.
Preliminary Reference Manual 300520EN, Rev AA November 2009 6.3.4 Rosemount 5900 Series Measurement Status Measurement Status information can be found by viewing Input register 4002. Table 6-5 presents the various status bits that may appear: Table 6-5. Measurement status for the Rosemount 5900 Message Description Action The level measurement is in Full Tank state. The transmitter waits for the surface echo to be detected at the top of the tank. The level measurement is in Empty Tank state.
Preliminary Rosemount 5900 Series 6-28 Reference Manual 300520EN, Rev AA November 2009 Section 6.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Appendix A Rosemount 5900 Series Reference Data A.1 A.2 A.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . page A-4 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page A-8 A.
Preliminary Rosemount 5900 Series Mechanical Housing material Cable entry (connection/glands) Tankbus cabling Built-in Tankbus termination Total weight Environment Ambient operating temperature Storage temperature Temperature drift Humidity Ingress protection Metrology certification Metrology sealing possibility Vibration resistance Telecommunication (FCC and R&TTE) Electromagnetic compatibility Transient / built-in lightning protection Pressure Equipment Directive (PED) Ordinary location certification
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Rosemount 5900S with parabolic antenna Operating temperature in tank Measuring range Pressure Material exposed to tank atmosphere Antenna dimension Manway size Tank connection Max. +230 °C (+445 °F) 0.8 to 40 m (2.6 to 130 ft) below flange. For longer measuring range, please consult your Emerson Process Management / Rosemount Tank Gauging representative Clamped: -0.2 to 0.2 bar (-2.9 to 2.9 psig) Welded: -0.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 A.2 DIMENSIONAL DRAWINGS Figure A-1. Dimensions of Rosemount 5900 with Horn antenna 226 mm 244 mm 350 mm 332 mm 177 mm Ø 177 mm Flange Inclined 4º A-4 Appendix A.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Figure A-2. Dimensions of Rosemount 5900 with Parabolic antenna 297 mm 170 mm 244 mm 177 mm 226 mm Ø 440 mm Appendix A.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Figure A-3. Dimensions of Rosemount 5900 with Still-Pipe Array antenna 177 mm 290 mm 244 mm 226 mm B D Table A-1. Available sizes for Still-Pipe Array Antenna Antenna diameter (D) 5 in. / DN125 (Ø 120 mm) 6 in. / DN150 (Ø 145 mm) 8 in. / DN150 (Ø 145 mm) 10 in. / DN150 (Ø 145 mm) 12 in. / DN150 (Ø 145 mm) A-6 B (mm) 56 59 65 73 79 Appendix A.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Figure A-4. Dimensions of Rosemount 5900 with LPG/LNG Still-Pipe antenna 177 mm 490 mm 244 mm 226 mm B D Table A-2. Available sizes for LPG/LNG Still-Pipe antenna Appendix A. Reference Data Antenna diameter (D) B (mm) 4 in. Sch10 (Ø 107 mm) 4 in.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 A.3 ORDERING INFORMATION A.3.1 Transmitter Head (TH) Model (Pos 1) Product Description 5900S Radar Level Gauge Code (Pos 2) Performance Class P Premium: ±0.5 mm (0.020 in.
Preliminary Reference Manual 300520EN, Rev AA November 2009 A.3.2 Rosemount 5900 Series Horn Antenna Code (Pos 11) Antenna 1H Horn antenna Code (Pos 12) Antenna Size 8 Note Note 8 in. / DN 200, Ø=175 mm (6.9 in.) Code (Pos 13) Antenna Material S Note Stainless steel (material type corresponding to AISI 316/316L and EN 1.4401 /1.4404) Code (Pos 14) Tank Seal Note PTFE with Viton® fluoroelastomer o-ring PV Code (Pos 15) Tank Connection Note ANSI Flanges (SST AISI 316 / 316 L) 8A 8 in.
Preliminary Rosemount 5900 Series A.3.4 Reference Manual 300520EN, Rev AA November 2009 Still-pipe Array Antenna Code (Pos 11) Antenna 1A Still-pipe array antenna Code (Pos 12) Antenna Size 5 Note Note 5 in. / DN 125, Ø=120 mm (4.7 in.) 6 6 in. / DN 150, Ø=145 mm (5.7 in.) 8 8 in. / DN 200, Ø=189 mm (7.4 in.) A 10 in. / DN 250, Ø=243 mm (9.8 in.) B 12 in. / DN 300, Ø=293 mm (11.8 in.) Code (Pos 13) Antenna Material S Stainless steel (AISI 316L / EN 1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 A.3.5 Rosemount 5900 Series LPG/LNG Antenna Code (Pos 11) Antenna G1 LNG still-pipe antenna G2 LPG still-pipe antenna Note Code (Pos 12) Antenna Size Note A 4 in. Schedule 10, Ø=107 mm (4.2 in.) B 4 in. Schedule 40, Ø=101 mm (4.0 in.) D DN 100, Ø=99 mm (3.9 in.) Code (Pos 13) Antenna Material S Note Stainless steel (material type corresponding to AISI 316/316L and EN 1.4401 /1.
Preliminary Rosemount 5900 Series A-12 Reference Manual 300520EN, Rev AA November 2009 Appendix A.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Appendix B Rosemount 5900 Series Product Certifications B.1 B.2 B.3 B.4 B.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2 Hazardous Locations Certifications . . . . . . . . . . . . page B-3 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter. Antennas with non-conducting surfaces may generate an ignition-capable level of electrostatic charge under certain extreme conditions.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series B.3 HAZARDOUS LOCATIONS CERTIFICATIONS The Rosemount 5900 Series level gauges that have the following labels attached have been certified to comply with the requirements of the approval agencies noted. B.3.1 Factory Mutual US Approvals Project ID: 3035466. Figure B-1. Factory Mutual Intrinsic Safety US Approval Label I5 FISCO Field Device Intrinsically Safe for Class I, Division 1, Groups A, B, C and D Ui=17.
Preliminary Rosemount 5900 Series B.3.2 Factory Mutual Canadian Approvals Figure B-2. Factory Mutual Intrinsic Safety Canadian Approval Label Reference Manual 300520EN, Rev AA November 2009 Project ID: 3035466. I6 FISCO Field Device Intrinsically Safe for Class I, Division 1, Groups A, B, C and D For each channel: Ui=17.5V, Ii=380mA, Pi=5.32W, Ci=1.1nF, Li=1.5µH Entity Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D.
Preliminary Reference Manual 300520EN, Rev AA November 2009 B.3.3 European ATEX Directive Information Figure B-3. ATEX Intrinsic Safety Approval Label Rosemount 5900 Series The Rosemount 5900 Series Level Gauge that has the following label attached has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Preliminary Rosemount 5900 Series B.3.4 IECEx Approval Figure B-4. IECEx Intrinsic Safety Approval Label I7 Reference Manual 300520EN, Rev AA November 2009 The following information is provided as part of the label of the transmitter: • Name and address of the manufacturer (Rosemount) • Model number • Serial number of the device • IECEx Certificate of Conformity Number IECEx FMG 09.
Preliminary Reference Manual 300520EN, Rev AA November 2009 B.4 APPROVAL DRAWINGS Rosemount 5900 Series This section contains Factory Mutual system control drawings. You must follow the installation guidelines presented in order to maintain certified ratings for installed transmitters. The following drawings are included: System Control Drawing for hazardous location installation of intrinsically safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus. Appendix B.
B-8 1 Test terminals (Note 2) CHANGE ORDER No SME-6095 ISSUE At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF) One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.
Appendix B. Product Certifications At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF) One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5. FISCO limits the number of passive devices connected to a single segment to 32 devices.
B-10 Note 7: Both connections may be connected to one single FISCO power supply. 1 At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF) One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.
Appendix B. Product Certifications Note 7: Both connections may be connected to one single FISCO power supply. SIL Alarm At each end of the trunk cable an approved infallible line terminator with the following parameters should be installed: R >= 90 ohm, C <= 2.2 μF (recommended parameters are: R = 100 ± 2 ohm, C = 1.0 ± 0.2 μF) One of the allowed terminations may be integrated in the Associated Apparatus. The device is also equipped with an integrated line terminator, see note 5.
B-12 1 Test terminals (Note 2) CHANGE ORDER No SME-6095 ISSUE WEEK ISSUE CHANGE ORDER No Ground terminals, internal 0842 WEEK Optional daisy chain connection to other IS Fieldbus Devices. Test terminals (Note 2) Note 6 CHANGE ORDER No ATEX: II 1 G Ex ia IIC T4 (-50 °C
Appendix B. Product Certifications CHANGE ORDER No ATEX: II 1 G Ex ia IIC T4 (-50 °C
B-14 Note 7: Both connections may be connected to one single Intrinsically Safe power supply. CHANGE ORDER No Ground terminals, internal ISSUE WEEK Test terminals (Note 2) have the same input parameters as X4. Note 6 CHANGE ORDER No X4 Entity Input Parameters: Ui = 30 V; Ii = 300 mA Pi = 1.3 W Ci = 1.1 nF; Li = 1.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Appendix C Rosemount 5900 Series Advanced Configuration C.1 C.2 C.3 C.4 C.5 C.6 C.1 SAFETY MESSAGES Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1 Winsetup Advanced Configuration . . . . . . . . . . . . . page C-3 Tank Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-4 Empty Tank Handling . . . . . . . . . . . . . . . . . . . . . . . . page C-5 Surface Echo Tracking . . . . . . . .
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.
Preliminary Reference Manual 300520EN, Rev AA November 2009 C.2 WINSETUP ADVANCED CONFIGURATION Rosemount 5900 Series There are a number of advanced configuration options for the Rosemount 5900 gauge which are not included in the Installation Wizard. These options are available via the Properties window. To access the advanced options for the 5900 do the following: 1. In the TankMaster WinSetup workspace, click the right mouse button on the icon that represents the desired 5900 radar level gauge. 2.
Preliminary Rosemount 5900 Series C.3 TANK SCAN Reference Manual 300520EN, Rev AA November 2009 The Tank Scan window is a useful tool for analyzing the Rosemount 5900 measurement signal. It allows you to view tank echoes and setup the most important parameters to enable the gauge to distinguish between the surface echo and disturbing echoes and noise. To open the Tank Scan window: 1. Start the TankMaster WinSetup program. 2.
Preliminary Reference Manual 300520EN, Rev AA November 2009 C.4 EMPTY TANK HANDLING Rosemount 5900 Series The Rosemount 5900 Empty Tank Handling function handles situations when the surface echo is close to the tank bottom. It has the ability to: • track weak product echoes • handle lost echoes If the surface echo is lost this function makes the 5900 present a zero-level measurement, and an alarm is activated unless the alarm has been blocked. To open the Empty Tank Handling window: 1.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Activate Extra Echo Function The Extra Echo Detection function is used for tanks with domed or conical bottom shapes, and when the tank bottom does not produce a strong echo when the tank is empty. The function will make measurements near the tank bottom more robust. For these tank types an echo beneath the actual tank bottom sometimes appears when the tank is empty.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Bottom Echo Visible if Tank is Empty Only set this parameter if the bottom echo is visible. By setting this parameter the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom. Check if the gauge detects the tank bottom when the tank is empty before activating this function. This setting defines how the device should act when the tank is empty.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Empty Tank Detection Area The Empty Tank Detection Area defines a range within a lower limit of 400 mm (16 in.) and a higher limit of 1000 mm (39 in.) above the tank bottom. If the surface echo is lost in this region, the tank is considered empty (the device enters Empty Tank State) and the transmitter presents a zero level reading.
Preliminary Reference Manual 300520EN, Rev AA November 2009 C.5 SURFACE ECHO TRACKING Rosemount 5900 Series The Surface Echo Tracking function can be used to eliminate problems with certain types of ghost echoes below the product surface. This may, for example, occur in Still-pipes because of multiple reflections between the pipe wall, flange and antenna. In the tank spectrum these echoes appear as amplitude peaks at various distances below the product surface.
Preliminary Rosemount 5900 Series Reference Manual 300520EN, Rev AA November 2009 Close Distance This parameter defines a window centered at the current surface position in which new surface echo candidates can be selected. The size of the window is ±CloseDist. Echoes outside this window will not be considered as surface echoes. The transmitter will without delay jump to the strongest echo inside this window.
Preliminary Reference Manual 300520EN, Rev AA November 2009 C.6 FILTER SETTING Rosemount 5900 Series Damping Value The Damping Value parameter determines how quickly the transmitter responds to level changes and how robust the measurement signal is against noise. Technically, a damping value of 10 means that in 10 seconds the output from the transmitter is about 63% of the new level value.
Preliminary Rosemount 5900 Series C-12 Reference Manual 300520EN, Rev AA November 2009 Appendix C.
Preliminary Reference Manual 300520EN, Rev AA November 2009 Rosemount 5900 Series Index A H Always Track First Echo . . . . . . C-9 Antenna Feeder . . . . . . . . . . . 3-23 Antenna feeder . . . . . . . . . . . . 3-29 Asphalt . . . . . . . . . . . . . . . 2-7, 3-6 ATEX . . . . . . . . . . . . . . . . . . . . B-5 Hand dipping . . . . . . . . . . . . . . 6-14 Hold Off Distance . . . . . . . 4-4, 4-5 Holding Registers Viewing . . . . . . . . . . . . . . . 6-2 Horn Antenna Gauge flanges . . . . . . . . .
Preliminary Rosemount 5900 Series Tank Distances Minimum Level Distance (C) 4-5 Tank Reference Height (R) 4-5 Tank Ref Point . . . . . . . . . . . . . 4-5 Tank Reference Height (R) . . . . 4-5 Tank Reference Point . . . . . . . . 4-5 Turbulent Surface . . . . . . . . . . . 4-6 Index-2 Reference Manual 300520EN, Rev AA November 2009 V W Vapor Pressure Source . . . . . .4-11 Vapor temperature . . . . . . . . . 4-12 View Diagnostic Registers . . . . 6-7 Viewing Input and Holding Registers predefined . . .
Preliminary
Reference Manual 300520EN, Rev. AA November 2009 Preliminary Rosemount 5900 Series Rosemount 5900 may be protected by one or more of the following U.S. Patent Nos. xxx and other patents issued or pending in the U.S. and other countries. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.
